Invention content
A kind of die temperature control device with self-contained water tank and line clear proposed by the present invention, it is intended to solve existing
The problem of die heater is difficult in real time clean the pipeline in mold in technology.
The invention is realized in this way a kind of die temperature control device with self-contained water tank and line clear, including
Water passage circulation system, water charging system and control system, the water passage circulation system include mold water inlet pipe, mold water outlet
Pipeline, the boiler for supplying water and heating and draw water from boiler and mold water inlet pipe, mold outlet conduit and
The water pump to flow back between boiler is provided with the water pump between the boiler and the mold outlet conduit;It is described
Water charging system includes the chemical tank that pipeline is connected to the water supply tank of boiler and fills water cleaning scale removal medicament, the medicament
Bobbin road is connected to the water supply tank;The control system includes control cabinet and opens or closes the electromagnetism of each pipeline
Valve, the solenoid valve are connect with the control cabinet signal.
Further, the periphery of the mold outlet conduit is equipped with the heat exchanger for heat exchange, the waterway circulating
System includes the water tower water-feeding pipeline and water tower water return pipeline for connecting water tower, the water tower water-feeding pipeline and institute well
Water tower water return pipeline is stated to be connected to and pass through the heat exchanger.
Further, the water passage circulation system further include have one end be connected to the water tower for the useless of waste water to be discharged
The other end of waterpipe, the waste pipe is connected to the water pump.
Further, the liquid level that monitoring liquid level is equipped in the water supply tank, the chemical tank and the boiler passes
Sensor, the liquid level sensor are connect with the control cabinet signal.
Further, the mold water inlet pipe and the water tower water-feeding pipeline are equipped with the pressure of acquisition hydraulic pressure data
Sensor, the pressure sensor are connect with the control cabinet signal.
Further, the mold water inlet pipe, the mold outlet conduit, the water tower water-feeding pipeline, the water tower
Water return pipeline and the boiler are equipped with the temperature sensor of acquisition water temperature data, the temperature sensor and the control
Case signal connects.
Further, the discharge duct for gas in the water passage circulation system to be discharged is equipped with above the boiler.
Further, the first filter for filtering dirt is equipped with above the boiler.
Further, the water tower water-feeding pipeline is equipped with the second filter.
Further, the waste pipe is equipped with third filter.
Compared with prior art, a kind of mold temperature control dress with self-contained water tank and line clear provided by the invention
It sets, the water in water passage circulation system is oriented by flowing by water pump, water is heated in hot-water line in advance, opens mold
Water pump is opened by control cabinet, mold oral siphon and mold is made to go out by the solenoid valve of water inlet pipe and mold outlet conduit
Water pipe is kept unimpeded, and water pump drainage, by the water water conservancy diversion in boiler to mold water inlet pipe, the water in mold water inlet pipe flows again
Pipeline into mold, the water for flowing out pipeline in mold are back to mold outlet conduit, then flow back into boiler again again, according to
Secondary cycle keeps the flowing of water body, the temperature being maintained in the mold in injection molding process, in order to be molded and be molded
Cooling after;When needing cleaning, the solenoid valve of pipeline between water supply tank and chemical tank is opened, the medicament stream in chemical tank is made
Enter water supply tank, the water in water supply tank then becomes liquid, then the solenoid valve of pipeline between boiler and water supply tank is opened, water supply tank
Interior liquid flows into boiler, and liquid then can follow above-mentioned water passage circulation system to be recycled, and then to the pipeline in mold
It is cleaned, while each pipeline of the water passage circulation system can also be cleaned.It is difficult to solve die heater in the prior art
The problem of to be cleaned in real time to the pipeline in mold.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
The realization of the present invention is described in detail below in conjunction with specific embodiment.
The same or similar label correspond to the same or similar components in the attached drawing of the present embodiment;In description of the invention
In, it is to be understood that if there is the orientation or positional relationship of the instructions such as term "upper", "lower", "left", "right" for based on attached drawing institute
The orientation or positional relationship shown, is merely for convenience of description of the present invention and simplification of the description, and does not indicate or imply the indicated dress
It sets or element must have a particular orientation, with specific azimuth configuration and operation, therefore the use of position relationship described in attached drawing
Language only for illustration, should not be understood as the limitation to this patent, for the ordinary skill in the art, can be with
The concrete meaning of above-mentioned term is understood as the case may be.
It is preferred embodiment provided by the invention shown in referring to Figures 1 and 2.
A kind of die temperature control device with self-contained water tank and line clear provided in an embodiment of the present invention, for controlling
Temperature of the molding jig in injection molding process, and it is possible to be cleaned at any time to the pipeline in mold, is protected convenient for molding
The unimpeded of pipeline is held, so that the temperature of mold is controlled more precise and stable.
A kind of die temperature control device with self-contained water tank and line clear provided in an embodiment of the present invention, including water
The road circulatory system 11, water charging system 12 and control system, water passage circulation system 11, water charging system 12 and control system are all provided with
It sets in metal framework, water passage circulation system 11 is arranged in the lower section of metal framework, also, metal is equipped between metal framework
Thin plate is used for closing the device, to be that the device remains an entirety, use easy to carry.
Wherein, water passage circulation system 11 includes mold water inlet pipe 112, mold outlet conduit 113, for supplying water and adding
It the boiler 111 of heat and draws water from boiler 111 and in mold water inlet pipe 112, mold outlet conduit 113 and boiler
The water pump 114 to flow back between 111, is provided with water pump 114 between boiler 111 and mold outlet conduit 113;Water charging system
12 include the chemical tank 122 that pipeline is connected to the water supply tank 121 of boiler 111 and fills water cleaning scale removal medicament, medicament
Bobbin road is connected to water supply tank 121;Control system includes control cabinet 131 and opens or closes the solenoid valve of each pipeline,
Solenoid valve is connect with 131 signal of control cabinet, i.e., the solenoid valve being arranged on each pipeline, can be made by opening or closing manually
Pipeline opens or closes, and also solenoid valve can be made to be automatically opened or closed by pre-set molding.
In this way, by above-mentioned structure, the water in water passage circulation system 11 is oriented by flowing by water pump 114, is
Realize that the control of mould temperature, water can be heated in hot-water line in advance, opening mold water inlet pipe 112 and mold outlet pipe
The solenoid valve in road 113 makes mold oral siphon and mold outlet pipe keep unimpeded, and is opened water pump 114 by control cabinet 131,
Water pump 114 drains, and by the water water conservancy diversion in boiler 111 to mold water inlet pipe 112, the water in mold water inlet pipe 112 flows again
Pipeline into mold, the water for flowing out pipeline in mold are back to mold outlet conduit 113, then flow back into boiler again again
In 111, cycle keeps the flowing of water body successively, and the temperature of water body is kept by boiler 111, to be maintained at injection molding
The temperature in mold in the process, in order to the cooling after the completion of being molded and being molded;In order to most at first to hot water
Case 111 carries out plus water, opens the battery valve of pipeline between boiler 111 and water supply tank 121, carries out adding water, while preventing moisture
Evaporation.
In addition, in order to keep the cleaning of pipeline in mold, when needing cleaning, open water supply tank 121 and chemical tank 122 it
Between pipeline solenoid valve, so that medicament in chemical tank 122 is flowed into water supply tank 121, the water in water supply tank 121 then becomes liquid, then
The solenoid valve of pipeline between boiler 111 and water supply tank 121 is opened, the liquid in water supply tank 121 flows into boiler 111, medicine
Liquid can then follow above-mentioned water passage circulation system 11 to be recycled, and then be cleaned to the pipeline in mold, while also can be right
Each pipeline of the water passage circulation system 11 is cleaned.
Above-mentioned water supply tank 121 and chemical tank 122 is arranged in the top of metal framework, i.e., is followed positioned at above-mentioned water route
The top of loop system 11, due to there is no the drainage of water pump 114, in this way, water supply tank 121 and water body in chemical tank 122 and
Medicament could be downwardly by the effect of gravity in boiler 111.
Heating tube is equipped in boiler 111, for being heated to the water in boiler 111, water pump 114 is existed by setting
The motor 16 on 114 side of water pump is operated, and can carry out automation control by the programmable controller PLC in control cabinet 131
System operation.
In addition, being arranged with the heat exchanger 115 for carrying out heat exchange, water passage circulation system outside mold outlet conduit 113
11 include the water tower water-feeding pipeline 152 and water tower water return pipeline 151 for connecting water tower well, water tower water-feeding pipeline 152 with
And the connection of water tower water return pipeline 151 and through over-heat-exchanger 115, in this way, when flowing through the water temperature over-high in mold, water tower water-feeding
Solenoid valve on pipeline 152 and water tower water return pipeline 151 is opened, and cold water flows through into, and by heat exchanger 115 to mold
Hot water in water return pipeline cools down, and is controlled the water temperature for flowing through pipeline in mold to realize, keeps water body
Temperature reduces water temperature, convenient for demoulding after the completion in order to be molded and be molded.
In addition, the water passage circulation system 11 in the present embodiment further include have one end be connected to water tower for waste water to be discharged
The other end of waste pipe 116, waste pipe 116 is connected to water pump 114, in this way, when mold is complete to the line clear in mold
Finish or temperature control finishes, the solenoid valve on waste pipe 116 is opened, and waste water is then flowed out from waste pipe 116.
And in order to above-mentioned 121 moisturizing of water supply tank with keep in above-mentioned apparatus have adequate water, the top of water supply tank 121
Portion then have with the external pipeline being connected to, and water supply tank 121 with also be provided with solenoid valve on the external pipeline being connected to and pass through control
Case 131 processed carries out automation control.
In addition, being equipped with the liquid level sensor of monitoring liquid level, liquid in water supply tank 121, chemical tank 122 and boiler 111
Level sensor is connect with 131 signal of control cabinet, in this way, when the water deficient in boiler 111, the liquid level in boiler 111
Sensor feeds back information to control cabinet 131, and control cabinet 131 then controls the electromagnetism of pipeline between boiler 111 and water supply tank 121
Valve is opened, and water supply tank 121 then carries out moisturizing, and when the water deficient in water supply tank 121, the level sensing in water supply tank 121
Device feeds back to control cabinet 131, and control cabinet 131 opens the solenoid valve of 121 top pipeline of water supply tank, and moisturizing, medicine are carried out by the external world
Medicament deficiency in agent case 122 then feeds back to control cabinet 131 again by liquid level sensor, reminds and needs to increase in chemical tank 122
Adding medicine.
Likewise, the pressure for being equipped with acquisition hydraulic pressure data in mold water inlet pipe 112 and water tower water-feeding pipeline 152 passes
Sensor, pressure sensor are connect with 131 signal of control cabinet, and such pressure sensor is by the hydraulic pressure data feedback of hydraulic pressure extreme higher position
Make flow speed stability, and then stable water pressure to control cabinet 131 so as to adjust 114 parameter of water pump, convenient for molding.
Also, mold water inlet pipe 112, mold outlet conduit 113, water tower water-feeding pipeline 152, water tower water return pipeline 151
And boiler 111 is equipped with the temperature sensor of acquisition water temperature data, temperature sensor is connect with 131 signal of control cabinet, this
Sample feeds back to control cabinet 131 according to the temperature data of each pipeline, to according to initial setting, by heat exchanger 115 and
Boiler 111 controls water temperature, realizes automation control.
In the present embodiment, the exhaust for gas in water passage circulation system 11 to be discharged is additionally provided in the top of boiler 111
Pipeline 141, the top of discharge duct 141 are equipped with air bleeding valve 142, when the gas flow in water passage circulation system 11 reaches a timing,
Gas can open-top air bleeding valve 142, and then be discharged, to prevent the gas in water passage circulation system 11 excessive, and lead to stable control
System is inaccurate.
In boiler 111 provided in this embodiment, boiler 111 includes to add water chamber and be located to add below water chamber
Heating chamber, heating tube is placed in heating chamber and is heated to water body, and mold outlet conduit 113 is then connected to boiler
In 111 plus water chamber, also the same being connected to of pipeline between boiler 111 and water supply tank 121 add in water chamber and are located at
The top of mold water return pipeline, to keep the temperature of water body, and above-mentioned discharge duct 141 is then connected to and adds water chamber
Top, gas is discharged.
In this way, 111 top of boiler is equipped with the first filter for filtering dirt, i.e., in the present embodiment, the first mistake
Filter, which is located at, to be added in water chamber, in this way, flowing into the water body in boiler 111 then from water supply tank 121 and mold outlet conduit 113
First filter can be passed through to filter, the cleaning of water body is kept, prevent line clogging.
In addition, being equipped with the second filter 1521 on water tower water-feeding pipeline 152, water tower water-feeding is flowed into for cleaning from water tower
Pipeline 152 and water in water tower water return pipeline 151 is flowed through, prevents line clogging, keep unimpeded.
Likewise, third filter 1161 is equipped on waste pipe 116, after the completion of cleaning in this way or after the completion of temperature control
Waste water can then flow into waste pipe 116, and third filter 1161 filters out dregs, prevent it from entering water tower.
In addition, water pump 114 overloads in order to prevent, the top of the position of boiler 111 is connected in mold outlet conduit 113
Position higher than mold water inlet pipe 112 is equipped with overload pipeline 1123, and overload pipeline 1123 is connected to mold water inlet pipe 112,
And it is again provided with solenoid valve in overload pipeline 1123, in this way, when water pump 114 overloads, the solenoid valve of overload pipeline 1123 is beaten
It opens, the part water body of mold water inlet pipe 112 then flows directly into mold outlet conduit 113, needs not move through the pipeline in mold, with
The unimpeded of water passage circulation system 11 is kept, to prevent motor 16 from burning or pipeline breaking.
In the present embodiment, by inputting pre-set parameter, and sequence of control actions, time in control cabinet 131
Deng, parameters are controlled compared with pre-set parameter by control cabinet 131, it, should with holding to maintain each data stabilization
The automatic operating of device, it is simple and convenient.
Water pump 114 provided in this embodiment is electromagnetic pump, naturally it is also possible to it is pneumatic diaphragm pump, if with pneumatic diaphragm pump,
Then the device further includes having pneumatic part (pneumatic control unit), and pneumatic part (pneumatic control unit) includes pressure regulator valve, eliminates the noise
Device, tracheae and gas source switch etc..
Also, it is additionally provided with the control button of emergent stopping in the side of the device, so as in case of emergency can be rapid
The operation of manual stop device, and all inlet and outlet pipings have hand sluice valve, prevent water from flowing out when being easily installed;Control cabinet
There is safety alarm device in 131, can sound the tinkle of bells automatically when system exception or upset operation, can automatically cool down simultaneously when necessary
Shutdown, this safety device can help to improve the safety of entire machine.
The above is merely preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
All any modification, equivalent and improvement made by within principle etc., should all be included in the protection scope of the present invention.