CN108326529A - A kind of microwave device component integration package system and its assemble method - Google Patents
A kind of microwave device component integration package system and its assemble method Download PDFInfo
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- CN108326529A CN108326529A CN201810094960.7A CN201810094960A CN108326529A CN 108326529 A CN108326529 A CN 108326529A CN 201810094960 A CN201810094960 A CN 201810094960A CN 108326529 A CN108326529 A CN 108326529A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- General Engineering & Computer Science (AREA)
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Abstract
The invention discloses a kind of microwave device component integration package system and its assemble method, package system includes integrated assembling device, automatically transmission mobile system, fully automatic feeding system, multiple assembling production units, Full-automatic blanking system and data store processing system；The fully automatic feeding system, multiple assembling production units and Full-automatic blanking system are connected to by automatically transmitting mobile system, the integrated assembling device is by automatically transmitting mobile system in fully automatic feeding system, transmission is spread between multiple assembling production units and Full-automatic blanking system, the data storage processing system connects full-automatic transmission mobile system simultaneously, fully automatic feeding system and multiple assembling production units, for carrying out data interaction with each system, the information of reading is recorded, distribution and storage, and instruction is assigned to other systems.
Description
Technical field
The present invention relates to radar microwave device arts, and in particular to a kind of microwave device component integration package system
And its assemble method.
Background technology
As radar electric is towards array, the trend development of micromation.Microwave device component (multi-chip module
Multichip Module) application become more and more extensive, start to occur tens thousand of even more massive demands.Component is such as
What is rapidly assembled into batches for a problem wherein urgently to be resolved hurrily.The array of radar is proposed to microwave device component
Requirement on greater number, in finite time, assemble greater number, more preferable consistency and more high finished product rate component.Face
To such present situation, current assembly site usually influences the efficiency of assembling of component assembly equipment slowly because of component clamping speed, or
Because manually to component clamping when touch the interface units such as disconnected package lead accidentally semi-finished product module caused to be scrapped；In addition the group of small lot
Part, which may be used artificial viewing component numerals successively and be recorded in assembling process, assembles device information used in the component, but
When facing large batch of component assembly, manual record is difficult to follow the rapid assembling speed of component and rate flow, and easily exists
Since personnel's fatigue causes information wrong and the phenomenon that being difficult to trace in recording process.In order to solve above-mentioned problem, need to develop
The production system quickly assembled for microwave device component.
Invention content
Technical problem to be solved by the present invention lies in providing, a kind of packaging efficiency is high, component assembling information is retrospective
Microwave device component integration package system and its assemble method.
The present invention is to solve above-mentioned technical problem by the following technical programs：
A kind of microwave device component integration package system, including integrated assembling device, automatically transmit mobile system,
Fully automatic feeding system, multiple assembling production units, Full-automatic blanking system and data store processing system；Described is full-automatic
Feeding system, multiple assembling production units and Full-automatic blanking system are described by automatically transmitting mobile system connection
Integrated assembling device by automatically transmit mobile system fully automatic feeding system, multiple assembling production units and it is complete from
Spread transmission between dynamic blanking system, the data storage processing system connects full-automatic transmission mobile system, automatically simultaneously
Feeding system and multiple assembling production units record the information of reading, are divided for carrying out data interaction with each system
With with storage, and instruction is assigned to other systems.
Further, the integrated assembling device includes substrate, component placement clamping device, fixing device, elastic force
Device, automatic handling device, adaptive rail conveying device and information read device；The component places clamping device point
Cloth forms assembly area in substrate surface, and for putting, clamp assemblies, described elastic force apparatus one end is connected and fixed device, separately
One end is fixed on substrate, required active force when for providing fixing device fixation kit, and the one of the fixing device
End connection elastic force apparatus, the other end are placed clamping device with component and are contacted, and are used for clamp assembly, the automatic handling device is set
Set above component clamping device, and be connected and fixed device, for drive fixing device initial position and position to be mounted it
Between move, the adaptive rail conveying device is disposed on the substrate, and is given birth to for adapting to automatically to transmit mobile system and assembling
The transmission rail of unit is produced, the information read device is disposed on the substrate, the bar code for carrying integrated assembling device
Information；
The full-automatic transmission mobile system includes transmission rail, multiple active block stops and visual identity positioning system,
The transmission rail is arranged between fully automatic feeding system, multiple assembling production units and Full-automatic blanking system, uses
It circulates between each system transmission in integrated assembling device, multiple active block stops are separately positioned on assembling production unit
With on the transmission rail of full-automatic transmission mobile system junction, the rising of active block stop is controlled by data storage processing system
Or declining the transmitting path for determining integrated assembling device on transmission rail, the visual identity positioning system is respectively set
In the connection of fully automatic feeding system, multiple assembling production units and Full-automatic blanking system and full-automatic transmission mobile system
The bar code information that integrated assembling device carries is read for identification, and carries out information exchange with data storage processing system in place；
The fully automatic feeding system includes machinery adjustment grabbing device, transmission device and distribution assembly to be installed, described
Machinery adjustment grabbing device captures distribution assembly to be installed, and distribution assembly to be installed is moved to visual identity positioning system and is identified,
Distribution assembly to be installed is put into component according to information exchange result and places the corresponding assembly area of clamping device, transmission dress
It sets for distribution assembly to be installed to be sent to the position that machinery adjustment grabbing device can capture；
Multiple assembling production units include built-in tracks and production area, and built-in tracks connection is full-automatic
The transmission rail of mobile system is transmitted, and is cooperated by data storage processing system and transmission rail, in production district
The integrated assembling device of transmission between domain and full-automatic transmission mobile system, the production area is for integrated assembling device
Carry out process assembling；
The full-automatic transmission mobile system of Full-automatic blanking system connection, whole assembling procedures are completed for blanking
Integrated assembling device.
Further, the component in the integrated assembling device places clamping device with standard array formal distribution.
Further, the assembly area that the component in the integrated assembling device places clamping device includes that component is placed
Region and the evacuation protection zone that component stretching pin connection bit allocation is gone out.
Further, the fixing device is the L-shaped metal derby for having oblique angle, and one end of L-shaped metal derby is inclined-plane, with group
Part places the component touch to be assembled in clamping device, described to the power of component application downwardly and forwardly to fix component
The other end of L-shaped metal derby of fixing device be connected to corresponding automatic handling device, the L-shaped metal of the fixing device
The corner of block is by elastic force apparatus and substrate connection, required active force when for providing fixation kit for fixing device.
Further, the elastic force apparatus is hidden in the lower section of automatic handling device.
Further, the elastic force apparatus is spring.
Further, the automatic handling device of the integrated assembling device is the removable cover with card slot.
Further, the adaptive rail conveying device of the integrated assembling device is that one kind is folded by different in width bottom plate
Add the stepped transmission rail to be formed.
Further, the integrated assembling device is the metal material of tolerable temperature≤300 DEG C.
Further, the integrated assembling device surface coats chemically-resistant acid and alkali corrosion material.
Further, the coating material is high contrast material.
Further, the machinery adjustment grabbing device is one group of mechanical hand, and a mechanical hand is for adjusting automatic dress
Handler makes fixing device handle position to be mounted, and another mechanical hand is for capturing distribution assembly to be installed, and by the component of crawl
The identification region for being sent to visual identity positioning system is identified, according to information exchange as a result, by the group of crawl after end of identification
Part is mounted on component and places the corresponding assembly area of clamping device, until filling.
Further, the visual identity positioning system includes the adjustable photophore of brightness and CCD camera, described
Photophore is used to obtain the image information of bar code information for adjusting light source color and brightness, the CCD camera.
Further, the bar code information is number, the alphabetical mixed characters formed.
The present invention also protects a kind of side assembling microwave device using the microwave device component integration package system
Method includes the following steps：
S1：Integrated assembling device is entered by automatically transmitting mobile system in fully automatic feeding system, it is full-automatic on
Material system reads the coding information of integrated assembling device and carries out information exchange with data storage processing system；
S2：Fully automatic feeding system reads the coding information of distribution assembly to be installed, with data storage processing system into row information
Corresponding position in integrated assembling device is put into after interaction, until integrated assembling device completely fills out；
S3：After integrated assembling device is filled up, integrated assembling device is transmitted to full-automatic biography by fully automatic feeding system
In defeated mobile system；
S4：Full-automatic transmission mobile system is handed over integrated assembling device into row information by data storage processing system
Mutually, determine whether integrated assembling device enters specific assembling production unit；
S5：When assembling production unit receives the life into specific assembling production unit that full-automatic transmission mobile system provides
When producing signal, integrated assembling device is transported in assembling production unit and is produced, and after completing production, assembles production unit pair
Full-automatic transmission mobile system sends out production and completes signal, full-automatic to transmit mobile system to receive integrated assembling device simultaneously downward
Circulation, when assembling production unit receives the signal for not entering specific assembling production unit that full-automatic transmission mobile system provides
When, integrated assembling device continues circulation downwards by automatically transmitting mobile system；
S6：When integrated assembling device flow to last procedure, visual identity positioning system again identifies that integrated group
Assembling device, and information exchange is completed with data storage processing system, system shows that the integration assembling device does not complete certain groups
When filling process, integrated assembling device will be back to full-automatic the step of transmitting mobile system starting point, repeating S1-S6；
S7：Integrated assembling device completes information exchange with data storage processing system, confirms that component has completed whole
Integrated assembling device is transported in Full-automatic blanking system by assembling procedure, the full-automatic mobile system that transmits, the integration group
Component whole assembling procedure is completed in assembling device.
The present invention has the following advantages compared with prior art：
Microwave device integration package system provided by the present invention is realized using full-automatic flow process to microwave device component
Integration assembling, packaging efficiency can be improved, alleviate operation fatigue level, avoid in assembling process that manual operation is improper to be caused
Component defect prevents device misloading, neglected loading；It is furnished with bar code cog region in system in integrated assembling device, bar code has unique
Property, by with data storage processing system interaction, realize to automatic assembling production unit and automation transmission wire body
Working state control, and production data recording is realized, the assembling flow path of each device can trace, and prevent because of artificial note
Record data go out thick, omission and difficult the shortcomings of consulting, and have the characteristics that time saving, laborsaving, efficient, high yield rate；
Integrated assembling device has high temperature resistant, acid-alkali-corrosive-resisting, contrast high and fixed cell fastening in the present invention
The features such as, which uses refractory metal, 300 DEG C of following temperature to can guarantee flatness, not will produce deformation；
Entire integrated assembling device surface has coated with chemically-resistant acid and alkali corrosion material simultaneously, and the chemical solvent in assembling process is not
It can be had an impact, the coating of the coating material formation of the high contrast of use is easy to visual identity positioning system and quickly identifies
Go out device and the bar code information on component and device；The fixing device of high stability can guarantee in integrated assembling process,
Stability of the component relative to the three-dimensional position of device avoids causing assembling position offset, precision missing etc. due to shift in position
Phenomenon.
Description of the drawings
Fig. 1 is the integrated assembling device structural schematic diagram of the embodiment of the present invention；Wherein, 1, substrate；2, component placing clamp
Hold device；3, fixing device；4, removable cover；5, card slot；6, adaptive rail conveying device；7, information read device.
Fig. 2 is integrated microwave apparatus assembly assemble method flow chart of the embodiment of the present invention.
Fig. 3 is n characteristic point grey scale pixel value schematic diagram of pattern image to be measured of the embodiment of the present invention.
Fig. 4 is that component coded image information obtains flow chart in integration assembling device of the embodiment of the present invention.
Specific implementation mode
It elaborates below to the embodiment of the present invention, the present embodiment is carried out lower based on the technical solution of the present invention
Implement, gives detailed embodiment and specific operating process, but protection scope of the present invention is not limited to following implementation
Example.
Embodiment
The microwave device component integration package system of the present embodiment includes integrated assembling device, fully automatic feeding system
System, multiple assembling production units automatically transmit mobile system, Full-automatic blanking system and data storage processing system, described
Fully automatic feeding system, multiple assembling production units and Full-automatic blanking system by automatically transmit mobile system connect
Logical, the integrated assembling device is by automatically transmitting mobile system in fully automatic feeding system, multiple assembling production lists
Transmission is spread between member and Full-automatic blanking system, the data storage processing system connects the mobile system of full-automatic transmission simultaneously
System, fully automatic feeding system and multiple assembling production units, for carrying out data interaction with each system, to the information of reading into
Row record, distribution and storage, and instruction is assigned to other systems.
The integrated assembling device as shown in Figure 1, including substrate 1, component place clamping device 2, fixing device 3,
Removable cover 4, card slot 5, adaptive rail conveying device 6, information read device 7.
The component places clamping device 2 with standard array formal distribution on 1 surface of substrate, forms assembly area, uses
In put, clamp assemblies, wherein assembly area include component placement region and to component stretch out pin connection part distribute
Avoid protection zone.
The both ends that the component places clamping device 2 are each equipped with corresponding fixing device 3, described one group of removable cover
Plate 4 is arranged above 2 both sides of component clamping device, is separately connected the fixing device 3 that component places 2 both ends of clamping device, is used for
Component clamping device 2 is protected, the adaptive rail conveying device 6 is arranged in the both sides of substrate 1, after being located at removable cover 4
Side, adaptive rail conveying device 6 be it is a kind of be superimposed the stepped track transmission region to be formed using different in width bottom plate, use
In the transmission rail for adapting to different in width, different height in full-automatic transmission mobile system and assembling production unit；The letter
Breath reading device 7 is an image in 2 D code being made of numeral and letter, and specific region on substrate 1 is arranged, for taking
Bar code information with integrated assembling device.
The fixing device 3 is the L-shaped metal derby for having oblique angle, and one end of L-shaped metal derby is inclined-plane, with component placing clamp
The component touch to be assembled in device 2 is held, power downwardly and forwardly is applied to component to fix component, the fixed dress
The other end for setting 3 L-shaped metal derby is connected respectively to the removable cover 4 of corresponding side, the L-shaped metal of the fixing device 3
The corner of block is connect by a high temperature resistant spring with substrate 1 respectively, required when for providing fixation kit for fixing device 3
The active force wanted, the high temperature resistant spring are hidden in the lower section of removable cover 4, and the removable cover 4 is metallic plate, outside
Surface is equipped with one group of card slot 5, and the card slot 5 is for pulling removable cover 4, to drive fixing device 3 in initial position
It is moved between position to be mounted, the initial position is the position of fixing device 3 and component touch to be assembled, and described waits for
Clamping position is the position for being completely exposed the assembly area that component places clamping device 2.
The full-automatic transmission mobile system includes transmission rail, multiple active block stops and visual identity positioning system,
The transmission rail is arranged between fully automatic feeding system, multiple assembling production units and Full-automatic blanking system, uses
It circulating between each system transmission in integrated assembling device, multiple active block stops are separately positioned on transmission rail,
Controlling rising or falling for active block stop by data storage processing system determines integrated assembling device on transmission rail
Transmitting path, the visual identity positioning system be separately positioned on fully automatic feeding system, multiple assembling production units and
The item that integrated assembling device carries is read in the junction of Full-automatic blanking system and full-automatic transmission mobile system for identification
Code information, and carry out information exchange with data storage processing system.
The fully automatic feeding system includes machinery adjustment grabbing device, transmission device and distribution assembly to be installed；Described
Machinery adjustment grabbing device is one group of manipulator, and I mechanical hands adjust card slot 5, pull the removable cover plate 4 of both sides, is driven solid
Determine device 3 and be moved to position to be mounted, II mechanical hands capture distribution assembly to be installed, and distribution assembly to be installed is moved to visual identity
Positioning system is identified, and distribution assembly to be installed is put component placement clamping device according to information exchange result and is assembled accordingly
Region, the transmission device are used to distribution assembly to be installed being sent to the position that machinery adjustment grabbing device can capture.
Multiple assembling production units include built-in tracks and production area, and built-in tracks connection is full-automatic
The transmission rail of mobile system is transmitted, and is cooperated by data storage processing system and transmission rail, in production district
The integrated assembling device of transmission between domain and full-automatic transmission mobile system, the production area is for integrated assembling device
Process assembling is carried out, what the production task that the assembling production unit undertakes was divided by process, production unit has part to hold
Identical production task is carried on a shoulder pole, and the production task of part producing unit is unique；
The full-automatic transmission mobile system of Full-automatic blanking system connection, whole assembling procedures are completed for blanking
Integrated assembling device.
Using the microwave device component integration package system assemble method flow chart as shown in Fig. 2, step such as
Under：
S1：Integrated assembling device is entered by automatically transmitting mobile system in fully automatic feeding system, it is full-automatic on
In material system assembling device integrated with the full-automatic visual identity positioning system identification reading of transmission mobile system junction
Bar code information is set as S1, S1The mixed characters being made of number, letter adjust photophore by S1The optical signal of transmitting is converted to
Digital gray scale figure forms black and white contrast figure, and black represents 1, and white represents 0, and number and monogram are integrated to form using 1 and 0
Ultimately form S1, use several representation of geometric object word numerical information QRs corresponding with binary system1, to QR1Into row information
Parsing is read, coding information S is obtained1, component places different assembly areas on clamping device 2 and is set to S1- 1, S1-2…S1-
N, and in logging data storage processing system；
S2：Card slot 5 in the integrated assembling device of I mechanical hands adjustment, pulls removable cover 4 in fully automatic feeding system,
Fixing device 3 is pulled to position to be mounted, II mechanical hands capture the distribution assembly to be installed that crawl position is sent to by transmission device,
Identify that component bar code information to be assembled is P by visual identity positioning system1, photophore brightness is adjusted, RGB is uniformly switched to
R, G, B value are set as impartial by the tonal range of 256 ranks, and after acquiring Gray, RGB (R, G, B) unifications are replaced with Gray,
New color RGB (Gray, Gray, Gray) is formed, successively by N number of distribution assembly P to be installed1、P2、…、PNIdentified coded image
It is denoted as the characteristic image Img of the image1、Img2、…、ImgN, setting Img characteristic images combined by P different pattern images and
At different pattern images is followed successively by Fig1、Fig2、…、Figp, by comparing characteristics of image, set on pattern image Fig
The characteristic point of image border n, and set the grey scale pixel value of characteristic point Pix successively(1-p)1、Pix(1-p)2、…、Pix(1-p)n, feature
The grey scale pixel value of point and standard feature point grey scale pixel value Pix0The tolerance that comparing allows is T0, set n characteristic point and standard
Characteristic point grey scale pixel value Pix0The tolerance of comparison is ± T(1-p)1、±T(1-p)2、…、±T(1-p)n, find the volume of distribution assembly to be installed
Code characteristic image Img1, successively to Img1Fig pattern images on characteristic image are identified, and find on pattern image Fig successively
Individual features point Pix(1-p)1、Pix(1-p)2、…、Pix(1-p)n, such as characteristic point ± T(1)1Meet standard of tolerance T0It is required that then carrying out
Next characteristic point grey scale pixel value compares, and when all characteristic points are satisfied by the tolerance of character pair figure, identification should
Characteristic image Fig1, otherwise judgement is unsatisfactory for condition, is compared with next pattern image, until identifying Img1All
Pattern image Fign, to confirm P1Coding information；
S3：Data processing storage system is by P1And S1Component is positioned over component placing clamp by -1 binding positions, II mechanical hands
The assembly area of the binding of device 2 is held, S2 is repeated, identifies Img1、Img2、…、ImgNCorresponding image information, to confirm P1、
P2、…、PNCoding information repeats S1 until integrated assembling device is filled up, and obtains enter in fully automatic feeding system successively
The bar code information S of integrated assembling device2、S3、…、SLCoding information QR2、QR3、…、QRL, and successively to QR2、QR3、…、
QRLImage be read out, by data storage processing system by P1、P2、…、PNWith S2、S3、…、SLUpper device regional location
Corresponding binding, distribution assembly to be installed is positioned over component and places the position bound on clamping device 2 by II mechanical hands, until integration
Assembling device completely fills out；
S4：After integrated assembling device is filled up, integrated assembling device is transmitted to full-automatic biography by fully automatic feeding system
In defeated mobile system, when by each assembling production unit, set on the full-automatic transmission rail for transmitting mobile system more
A integrated assembling device onwards transmission of active block stop limitation is fixed on full-automatic transmission mobile system and connects with assembling production unit
The 2 D code information in integrated assembling device is identified in the visual identity positioning system at the place of connecing, with data storage processing system
Information in system is compared, and the lifting of active block stop is controlled according to comparison result, determines to use the integration assembling device
It lets pass and continues to circulate forward or be sent into corresponding assembling production unit, assemble the production content in production unit according to process
It divides, assembling production unit has part to undertake identical production task, and the production task of part producing unit is unique；
S5：Assembling production unit receives full-automatic transmission mobile system and provides production signal, assembles rail built in production unit
Road setting in motion, after integrated assembling device to be transported to the production area in assembling production unit, production unit starts to produce,
After production unit is completed to produce, built-in tracks start again at movement, and integrated assembling device is transmitted to production unit outlet,
Meanwhile production unit sends out production completion signal to automatically transmitting mobile system, the full-automatic mobile system that transmits receives one
Change assembling device and circulates downwards；
S6：Integrated assembling device flows through next assembling production unit by automatically transmitting mobile system, and vision is known
Other positioning system reads the Quick Response Code in integrated assembling device, when the component in integrated assembling device has completed the assembling
The production task in production task or the assembling production unit on production unit has reached saturation, and full-automatic transmission moves
Active block stop is opened immediately in dynamic system, and integrated assembling device continues circulation downwards, when integrated assembling device is flow to finally
One procedure, visual identity positioning system again identifies that integrated assembling device, and completes information exchange with data storage processing,
When system shows that the integration assembling device does not complete certain processes, integrated assembling device will be back to full-automatic transmission movement
System starting point continues to circulate；
S7：After component completes all production processes in integrated assembling device, visual identity positioning system identification one
Change assembling device, information exchange is completed with data storage processing system, confirms that component has completed whole assembling procedures, automatically
Integrated assembling device is transported in Full-automatic blanking system by transmission mobile system, and component is whole in the integration assembling device
Assembling procedure is completed.
The visual identity positioning system of the present embodiment is to component code identification using n spy of pattern image on characteristic image
Sign point grey scale pixel value identification, as shown in figure 3, by the way that n characteristic point is arranged in pattern image, by the pixel of n characteristic point
Gray value is compared with standard pixel gray value, comparison tolerance+T(1-p)1、±T(1-p)2、…±T(1-p)nIn the tolerance of permission
For T0Inside think to meet, condition is satisfied by by n characteristic point, judges pattern image Fig to be measured, judge Fig successively1、
Fig2、…Figp, to confirm characteristic image Img, specific operating method is with reference to Fig. 4.
As shown in figure 4, concrete operation step is as follows：
(1) component coded image P to be assembled is identified by visual identity positioning system1、P2、…、PN；
(2) photophore brightness is adjusted, RGB is uniformly switched to the tonal range of 256 ranks, R, G, B value are set as impartial, passed through
After acquiring Gray, RGB (R, G, B) unifications are replaced with Gray, new color RGB (Gray, Gray, Gray) are formed, successively by N
A distribution assembly P to be installed1、P2、…、PNIdentified coded image is denoted as the characteristic image Img of the image1、Img2、…、ImgN；
(3) by comparing characteristics of image, characteristic image Img is composed of P different pattern images, is followed successively by
Fig1、Fig2、…、Figp；
(4) characteristic point of image border n on setting pattern image Fig, and set the grey scale pixel value of characteristic point successively
Pix(1-p)1、Pix(1-p)2、…、Pix(1-p)n；
(5) grey scale pixel value of characteristic point and standard feature point grey scale pixel value Pix0The tolerance that comparing allows is T0, setting
N characteristic point and standard feature point grey scale pixel value Pix0The tolerance of comparison is ± T(1-p)1、±T(1-p)2、…、±T(1-p)n；
(6) the coding characteristic image Img of testing component is found1, successively to Img1Pattern image Fig on characteristic image into
The individual features point Pix on pattern image Fig is found in row identification successively(1-p)1、Pix(1-p)2、…Pix(1-p)n, as characteristic point ±
T(1)1Meet standard of tolerance T0It is compared it is required that then carrying out next characteristic point grey scale pixel value, when all characteristic points are satisfied by correspondence
When the tolerance of pattern image, this feature image Fig is identified1, otherwise judgement be unsatisfactory for condition, with next pattern image into
Row compares, until identifying Img1All pattern image Fign, the action is repeated, confirms Img1, Img2、…、ImgNIt is corresponding
Coding information；
(7) according to Img1, Img2、…、ImgNCoding information confirm P successively1、P2、…、PNCoding information.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.
Claims (16)
1. a kind of microwave device component integration package system, which is characterized in that including integrated assembling device, full-automatic transmission
Mobile system, fully automatic feeding system, multiple assembling production units, Full-automatic blanking system and data store processing system；Institute
Fully automatic feeding system, multiple assembling production units and the Full-automatic blanking system stated are connected by automatically transmitting mobile system
Logical, the integrated assembling device is by automatically transmitting mobile system in fully automatic feeding system, multiple assembling production lists
Transmission is spread between member and Full-automatic blanking system, the data storage processing system connects the mobile system of full-automatic transmission simultaneously
System, fully automatic feeding system and multiple assembling production units, for carrying out data interaction with each system, to the information of reading into
Row record, distribution and storage, and instruction is assigned to other systems.
2. a kind of microwave device component integration package system according to claim 1, which is characterized in that the one
It includes substrate, component placement clamping device, fixing device, elastic force apparatus, automatic handling device, adaptive track to change assembling device
Transmitting device and information read device；The component places clamping device and is distributed in substrate surface, forms assembly area, uses
In put, clamp assemblies, described elastic force apparatus one end is connected and fixed device, and the other end is fixed on substrate, solid for providing
Determine required active force when device fixation kit, one end of the fixing device connects elastic force apparatus, the other end and component
Clamping device contact is placed, is used for clamp assembly, the automatic handling device is arranged above component clamping device, and connects
Fixing device, for driving fixing device to be moved between initial position and position to be mounted, the adaptive track transmission dress
It sets and is disposed on the substrate, for adapting to automatically transmit mobile system and assembling the transmission rail of production unit, the information
Reading device is disposed on the substrate, the bar code information for carrying integrated assembling device；
The full-automatic transmission mobile system includes transmission rail, multiple active block stops and visual identity positioning system, described
Transmission rail be arranged between fully automatic feeding system, multiple assembling production units and Full-automatic blanking system, for one
Body assembling device circulates transmission between each system, multiple active block stops be separately positioned on assembling production unit with it is complete
On the transmission rail of automatic transmission mobile system junction, by data storage processing system control active block stop rising or under
Drop determines that transmitting path of the integrated assembling device on transmission rail, the visual identity positioning system are separately positioned on entirely
The junction of automatical feeding system, multiple assembling production units and Full-automatic blanking system and full-automatic transmission mobile system,
The bar code information that integrated assembling device carries is read for identification, and carries out information exchange with data storage processing system；
The fully automatic feeding system includes machinery adjustment grabbing device, transmission device and distribution assembly to be installed, the machinery
It adjusts grabbing device and captures distribution assembly to be installed, and distribution assembly to be installed is moved to visual identity positioning system and is identified, according to
Distribution assembly to be installed is put component and places the corresponding assembly area of clamping device by information exchange result, and the transmission device is used
In distribution assembly to be installed is sent to the position that machinery adjustment grabbing device can capture；
Multiple assembling production units include built-in tracks and production area, the full-automatic transmission of built-in tracks connection
The transmission rail of mobile system, and being cooperated by data storage processing system and transmission rail, for production area with
Integrated assembling device is transmitted between full-automatic transmission mobile system, the production area is used to carry out integrated assembling device
Process assembles；
The full-automatic transmission mobile system of Full-automatic blanking system connection, the one of whole assembling procedures is completed for blanking
Change assembling device.
3. a kind of microwave device component integration package system according to claim 2, which is characterized in that the integration
Component in assembling device places clamping device with standard array formal distribution.
4. a kind of microwave device component integration package system according to claim 2, which is characterized in that the integration
The assembly area that component in assembling device places clamping device includes component placement region and stretches out pin connection to component
The evacuation protection zone that bit allocation goes out.
5. a kind of microwave device component integration package system according to claim 2, which is characterized in that the fixation
Device is the L-shaped metal derby for having oblique angle, and one end of L-shaped metal derby is inclined-plane, and the combo to be installed in clamping device is placed with component
Part contacts, and applies power downwardly and forwardly to component to fix component, the L-shaped metal derby of the fixing device it is another
End is connected to corresponding automatic handling device, and the corner of the L-shaped metal derby of the fixing device passes through elastic force apparatus and base
Plate connects, required active force when for providing fixation kit for fixing device.
6. a kind of microwave device component integration package system according to claim 5, which is characterized in that the elastic force
Device is hidden in the lower section of automatic handling device.
7. a kind of microwave device component integration package system according to claim 6, which is characterized in that the elastic force
Device is spring.
8. a kind of microwave device component integration package system according to claim 2, which is characterized in that the integration
The automatic handling device of assembling device is the removable cover with card slot.
9. a kind of microwave device component integration package system according to claim 2, which is characterized in that the integration
The adaptive rail conveying device of assembling device being superimposed the stepped transmission rail formed by different in width bottom plate to be a kind of.
10. a kind of microwave device component integration package system according to any one of claims 1 to 9, which is characterized in that institute
The integrated assembling device stated is the metal material of tolerable temperature≤300 DEG C.
11. a kind of microwave device component integration package system according to any one of claims 1 to 9, which is characterized in that institute
The integrated assembling device surface coating chemically-resistant acid and alkali corrosion material stated.
12. a kind of microwave device component integration package system according to claim 11, which is characterized in that the painting
It is high contrast material to cover material.
13. a kind of microwave device component integration package system according to claim 2, which is characterized in that the machine
It is one group of mechanical hand that tool, which adjusts grabbing device, and a mechanical hand keeps fixing device processing to be installed for adjusting automatic handling device
Position is pressed from both sides, the component of crawl is sent to the knowledge of visual identity positioning system by another mechanical hand for capturing distribution assembly to be installed
Other region is identified, according to information exchange as a result, the component of crawl, which is mounted on component, places clamping device after end of identification
Corresponding assembly area, until filling.
14. a kind of microwave device component integration package system according to claim 2, which is characterized in that described regards
Feel that identification positioning system includes the adjustable photophore of brightness and CCD camera, the photophore for adjust light source color and
Brightness, the CCD camera are used to obtain the image information of bar code information.
15. a kind of microwave device component integration package system according to claim 2 or 14, which is characterized in that described
Bar code information be number, letter composition mixed characters.
16. a kind of such as the microwave device component integration package system assembling microwave device as described in claim 1 to 15 is any
Method, which is characterized in that include the following steps：
S1：Integrated assembling device is entered by automatically transmitting mobile system in fully automatic feeding system, fully automatic feeding system
System reads the coding information of integrated assembling device and carries out information exchange with data storage processing system；
S2：Fully automatic feeding system reads the coding information of distribution assembly to be installed, and information exchange is carried out with data storage processing system
After be put into corresponding position in integrated assembling device, until integrated assembling device completely fills out；
S3：After integrated assembling device is filled up, integrated assembling device is transmitted to full-automatic transmission and moved by fully automatic feeding system
In dynamic system；
S4：Full-automatic transmission mobile system carries out information exchange by data storage processing system with integrated assembling device, certainly
Whether fixed integration assembling device enters specific assembling production unit；
S5：When assembling production unit receives the production letter into specific assembling production unit that full-automatic transmission mobile system provides
Number when, integrated assembling device is transported in assembling production unit and is produced, after completing production, assembling production unit to it is complete from
Dynamic transmission mobile system sends out production and completes signal, and the full-automatic mobile system that transmits receives integrated assembling device and to flowing down
Turn, when assembling production unit receives the signal for not entering specific assembling production unit that full-automatic transmission mobile system provides,
Integrated assembling device continues circulation downwards by automatically transmitting mobile system；
S6：When integrated assembling device flow to last procedure, visual identity positioning system again identifies that integration assembling dress
It sets, and information exchange is completed with data storage processing system, system shows that the integration assembling device does not complete certain assembling works
When sequence, integrated assembling device will be back to full-automatic the step of transmitting mobile system starting point, repeating S1-S6；
S7：Integrated assembling device completes information exchange with data storage processing system, confirms that component has completed whole assemblings
Integrated assembling device is transported in Full-automatic blanking system by process, the full-automatic mobile system that transmits, integration assembling dress
Middle component whole assembling procedure is set to complete.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810094960.7A CN108326529B (en) | 2018-01-31 | 2018-01-31 | Microwave device assembly integrated assembling system and assembling method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810094960.7A CN108326529B (en) | 2018-01-31 | 2018-01-31 | Microwave device assembly integrated assembling system and assembling method thereof |
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| Publication Number | Publication Date |
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| CN108326529A true CN108326529A (en) | 2018-07-27 |
| CN108326529B CN108326529B (en) | 2020-08-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125651A (en) * | 2019-06-13 | 2019-08-16 | 惠州市德赛西威汽车电子股份有限公司 | A kind of semi-automatic assembly press equipment based on Automobile Electronic Industry |
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|---|---|---|---|---|
| CN104959810A (en) * | 2015-07-09 | 2015-10-07 | 威海新北洋正棋机器人股份有限公司 | Assembling system for tiny assemblies |
| CN107309626A (en) * | 2017-07-31 | 2017-11-03 | 深圳市灿弘自动化科技有限公司 | A kind of zoom lens apparatus automatization assembling and zoom lens automatic assembling method |
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2018
- 2018-01-31 CN CN201810094960.7A patent/CN108326529B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959810A (en) * | 2015-07-09 | 2015-10-07 | 威海新北洋正棋机器人股份有限公司 | Assembling system for tiny assemblies |
| CN107309626A (en) * | 2017-07-31 | 2017-11-03 | 深圳市灿弘自动化科技有限公司 | A kind of zoom lens apparatus automatization assembling and zoom lens automatic assembling method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125651A (en) * | 2019-06-13 | 2019-08-16 | 惠州市德赛西威汽车电子股份有限公司 | A kind of semi-automatic assembly press equipment based on Automobile Electronic Industry |
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| Publication number | Publication date |
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| CN108326529B (en) | 2020-08-14 |
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