CN108318841A - A kind of easy impeller magnetism mistake proofing detection device - Google Patents

A kind of easy impeller magnetism mistake proofing detection device Download PDF

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Publication number
CN108318841A
CN108318841A CN201810163525.5A CN201810163525A CN108318841A CN 108318841 A CN108318841 A CN 108318841A CN 201810163525 A CN201810163525 A CN 201810163525A CN 108318841 A CN108318841 A CN 108318841A
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CN
China
Prior art keywords
detection
transmission device
display screen
impeller
driving
Prior art date
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Pending
Application number
CN201810163525.5A
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Chinese (zh)
Inventor
谈渊智
孙伟亮
刘华昌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUXI MICRO RESEARCH PRECISION PRESS-PARTS Co Ltd
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WUXI MICRO RESEARCH PRECISION PRESS-PARTS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUXI MICRO RESEARCH PRECISION PRESS-PARTS Co Ltd filed Critical WUXI MICRO RESEARCH PRECISION PRESS-PARTS Co Ltd
Priority to CN201810163525.5A priority Critical patent/CN108318841A/en
Publication of CN108318841A publication Critical patent/CN108318841A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R33/00Arrangements or instruments for measuring magnetic variables
    • G01R33/12Measuring magnetic properties of articles or specimens of solids or fluids

Abstract

The invention belongs to auto parts and components to produce detection technique field, and in particular to a kind of simple impeller magnetism mistake proofing detection device, including equipment operation work top, operation element table top include lower end operation display area domain and upper end detection zone;The operation element mesa sides are provided with PLC control unit;Detection display screen and operation and control button are provided in the domain of lower end operation display area, detection display screen is mounted on the center of lower end display area, and operation and control button is distributed in detection display screen both sides;Product testing platform is set in the detection zone of upper end, detecting tool and driving transmission device are provided on product testing platform;Driving transmission device is controlled by PLC control unit, driving transmission device drives detecting tool running, and passes through display screen reaction detection information.It can quickly finish automatically and impeller magnetism magnetic pole is tested and analyzed, be effectively guaranteed the quality of production and production efficiency of impeller production process.

Description

A kind of easy impeller magnetism mistake proofing detection device
Technical field
The present invention relates to a kind of easy impeller magnetism mistake proofing detection devices, belong to auto parts and components production detection technique neck Domain.
Background technology
Impeller is important component in electronic water pump system, and electronic water pump formed automobile engine cooling and circulating system In indispensable unit, be mainly that cooling recirculation system provides power resources, be to ensure that automobile engine for a long time at In the premise of steady operation.And most crucial parts of the impeller as electronic water pump, it is to ensure electronic water pump normal operation The most important condition.Magnetic magnetic pole is to embody one of impeller key performance, and correctly magnetism magnetic pole directly determines that electronic water pump is fixed Can son pass to electromagnetic torque impeller, while be also the key factor for ensureing the operating of impeller normal table.
During being produced currently for ferromagnetism impeller, the installation side in impeller bodies is generally installed on using strong magnetic piece Formula, to ensure the ferromagnetism requirement of impeller, this often will appear the setup error of impeller strong magnetic piece, so as to cause impeller magnetic Extremely mistake, this certainly will bring serious loss to the electronic water pump assembly in downstream, therefore magnetic mistake proofing detection device is current leaf Wheel produces one of the key equipment of indispensable mistake.In existing detection device, if examined using dedicated table generator It surveys, the production efficiency for not only resulting in the entire production line is low, and the price expense of special inspecting equipment is too high, functions of the equipments Utilization rate is low.
Invention content
The technical problem to be solved in the invention is to provide a kind of detection device of simple impeller magnetism mistake proofing, can be automatic It quickly finishes and impeller magnetism magnetic pole is tested and analyzed, the quality of production and production for being effectively guaranteed impeller production process are imitated Rate.
To solve to appeal technical problem, the technical solution adopted in the present invention is as follows.
A kind of simple impeller magnetism mistake proofing detection device, which is characterized in that
Including equipment operation work top, the operation element table top includes lower end operation display area domain and upper end detection zone; The operation element mesa sides are provided with PLC control unit;
It is provided with detection display screen in the domain of lower end operation display area and operation and control button, the detection display screen are mounted on down The center of display area, the operation and control button is held to be distributed in detection display screen both sides;
Product testing platform is set in the detection zone of upper end, detecting tool and driving transmission dress are provided on product testing platform It sets;Driving transmission device is controlled by PLC control unit, driving transmission device drives detecting tool running, and passes through display screen Reaction detection information.
Improvement to above-mentioned technical proposal:The detecting tool includes fixed block, N grades of Hall sensors, S grades of hall sensings Device, product orientation rotating turret, fixed hub;The fixed block is square platy structure, and the N grades of Hall sensor and S grades are suddenly You are distributed on four sides of fixed block sensor distance, and are fixed respectively by sensor fixing tool;At the center of fixed block It is provided with product orientation rotating turret, product orientation rotating turret lower end is equipped with fixed hub;
The driving transmission device includes the driving motor of transmission device and driving transmission device movement, the driving motor setting In motor fixed block upper end, driving motor is supported by motor fixed block;
The transmission device includes driving wheel, and the driving wheel is divided into left side driving wheel, right side driving wheel, connects both sides driving wheel Belt;Motor fixed block lower end is connected with the right side driving wheel of transmission device, and the left side driving wheel is connected by fixed Snap ring is connect with product orientation rotating turret to be connected.
Improvement to above-mentioned technical proposal:The product orientation rotating turret includes rotating disc, rotation axis and rotation card slot, institute Rotation axis upper end setting rotating disc to be stated, multiple positioning protrusion are distributed on the rotating disc, product is placed on rotating disc, And positioned by positioning protrusion, the rotation axis lower end is provided with rotation card slot, and the snap ring that is fixedly connected is stuck in rotation card slot In, and realize that the connection of product orientation rotating turret and driving wheel is driven by being fixedly connected with snap ring.
Improvement to above-mentioned technical proposal:The PLC control unit is connected by connection with driving motor, to control The rotational action of driving motor.
Improvement to above-mentioned technical proposal:The PLC control unit passes through connection and N grades of Hall sensors and S simultaneously Grade Hall sensor, control button, detection display screen are connected, and realize transmission, analysis and data result the judgement display of information.
The technical effects of the invention are that:
It is the configuration of the present invention is simple, at low cost, compact, reasonable, stable and reliable in work;It can fast and effectively identify impeller magnetic Pole.And testing result is quickly analyzed, in real time dynamically show impeller magnetism magnetic pole and product end-state is done Go out judgement, effectively raises the production efficiency and quality level of impeller.
Description of the drawings
Fig. 1 is the main structure chart of the present invention.
Fig. 2 is the transmission structures figure of the present invention.
Fig. 3 is product orientation rotating turret structure chart
Reference sign:1- operation elements platform, 2- driving motors, 3- product testings platform, 4- operation and controls button, 5- detections are aobvious Display screen, 6-PLC control units, 7- transmission devices, 8- fixed blocks, 9- Hall sensors fixing tool, 10-N grades of Hall sensors, 11-S grades of Hall sensors, 12- product orientation rotating turret, 12.1- rotating discs, 12.2- rotation axis, 12.3- rotation card slot, 12.4- positioning protrusion, 13- motors fixed block, 14- driving wheels, the left sides 14.1- driving wheel, the right sides 14.2- driving wheel, 15- skins Band, 16- are fixedly connected with snap ring, 17- fixed hubs.
Specific implementation mode
The specific implementation mode of the present invention is further described below.
A kind of simple impeller magnetism mistake proofing detection device,
Including equipment operation work top 1, the operation element table top includes lower end operation display area domain and upper end detection zone; 1 side of operation element table top is provided with PLC control unit;
Detection display screen 5 and operation and control button 4 are provided in the domain of lower end operation display area, the detection display screen 5 is installed Center in lower end display area, the operation and control button are distributed in 5 both sides of detection display screen;PLC control unit 6 passes through logical News line is connect with operation and control button 4, the control operation of 4 control PLC control unit 6 of operation and control button.
Product testing platform 3 is set in the detection zone of upper end, detecting tool is provided on product testing platform 3 and driving passes Dynamic device;Driving transmission device is controlled by PLC control unit, driving transmission device drives detecting tool running, and by aobvious Display screen reaction detection information.
Improvement to above-mentioned technical proposal:The detecting tool includes fixed block 8, N grades of Hall sensors 10, S grades of Halls Sensor 11, product orientation rotating turret 12, fixed hub 17;The fixed block 8 is square platy structure, and the N grades of Hall passes Sensor 10 and S grades of Hall sensors 11 are solid by sensor fixing tool 9 on four sides of fixed block, and respectively uniformly at intervals It is fixed;It is provided centrally with product orientation rotating turret 12 in fixed block, 12 lower end of product orientation rotating turret is equipped with fixed hub 17;Fixed hub 17 plays the role of support rotating rack 12;
The driving transmission device includes the driving motor 2 of transmission device 7 and driving transmission device movement, the driving motor 2 Setting supports driving motor 2 in 13 upper end of motor fixed block, by motor fixed block 13;
The transmission device 7 includes driving wheel 14, and driving wheel 14 divides for left side driving wheel 14.1, right side driving wheel 14.2, connection The belt 15 of both sides driving wheel;Pass through 15 driving torque of belt between driving wheel.13 lower end of motor fixed block is filled with transmission The right side driving wheel 14 set is connected, and the left side driving wheel is connected by being fixedly connected with snap ring 16 with product orientation rotating turret 12.
Improvement to above-mentioned technical proposal:The product orientation rotating turret includes rotating disc 12.1, rotation axis 12.2 and turns Dynamic card slot 12.3, the rotation axis upper end are arranged rotating disc, multiple positioning protrusion are distributed on the rotating disc, product is put It sets on rotating disc 12.1, and positioned by positioning protrusion, the rotation axis lower end is provided with rotation card slot 12.3, the fixation Joining clasp 16 is stuck in rotation card slot 12.3, and realizes product orientation rotating turret 12 and driving wheel 14 by being fixedly connected with snap ring Connection transmission, realize the rotation work of product orientation rotating turret 12.
Improvement to above-mentioned technical proposal:The PLC control unit 6 is connected by connection with driving motor 2, to control The rotational action of driving motor processed.
Improvement to above-mentioned technical proposal:The PLC control unit 6 passes through connection and N grades of Hall sensors 10 simultaneously And S grades of Hall sensors 11, control button 4, detection display screen 5 are connected, and realize transmission, analysis and the data result judgement of information It has been shown that, and detection information Dynamic Announce is extremely detected into display screen 5
The present invention presses when it is implemented, connection equipment power knob and starts test operation button, and PLC control unit receives Test operation button signal starts to stop after starting 90 ° of driving motor rotation, and driving motor drives tumbler operating, by turning Dynamic actuator drives product orientation rotating turret rotates 90 ° so that the test product magnetism section on product orientation rotating turret is complete Entirely as the test section of four Hall sensors, ensure the correctness of test.Test starts, and S grades of Hall sensors and N grades are suddenly Your sensor starts to judge product magnetic signal, and test signal is sent to PLC control unit.PLC control unit receives The signal of four Hall sensors simultaneously carries out analysis judgement to result, and test result feedback is finally sent to detection display screen 5 On.Entire test process terminates.Worker starts the test of next product.
It should be noted last that the above specific implementation mode is merely illustrative of the technical solution of the present invention and unrestricted, Although being described the invention in detail with reference to example, it will be understood by those of ordinary skill in the art that, it can be to the present invention Technical solution be modified or replaced equivalently, without departing from the spirit and scope of this technical solution of the present invention, should all contain Lid is in the scope of the claims of the present invention.

Claims (5)

1. a kind of simple impeller magnetism mistake proofing detection device, which is characterized in that
Including equipment operation work top (1), the operation element table top includes lower end operation display area domain and upper end detection zone Domain;The operation element table top(1)Side is provided with PLC control unit;
It is provided with detection display screen in the domain of lower end operation display area(5)With operation and control button(4), the detection display screen (5)Center mounted on lower end display area, the operation and control button are distributed in detection display screen(5)Both sides;
Product testing platform is set in the detection zone of upper end(3), in product testing platform(3)On be provided with detecting tool and driving pass Dynamic device;Driving transmission device is controlled by PLC control unit, driving transmission device drives detecting tool running, and by aobvious Display screen reaction detection information.
2. a kind of easy impeller magnetism mistake proofing detection device according to claim 1, it is characterised in that:
The detecting tool includes fixed block(8), N grades of Hall sensors(10), S grades of Hall sensors 11, product orientation rotation Frame(12), fixed hub(17);The fixed block(8)For square platy structure, the N grades of Hall sensor(10)Suddenly with S grades That sensor(11)Uniformly at intervals on four sides of fixed block, and pass through sensor fixing tool respectively(9)It is fixed;In fixed block Be provided centrally with product orientation rotating turret 12, the product orientation rotating turret(12)Lower end is equipped with fixed hub(17);
The driving transmission device includes transmission device(7)With the driving motor of driving transmission device movement(2), the driving electricity Machine(2)It is arranged in motor fixed block(13)Upper end passes through motor fixed block(13)Support driving motor(2);
The transmission device(7)Including driving wheel, the driving wheel is divided into left side driving wheel(14.1), right side driving wheel (14.2), connect the belt of both sides driving wheel(15);The motor fixed block(13)The right side driving wheel of lower end and transmission device (14.2)It is connected, the left side driving wheel is by being fixedly connected with snap ring(16)With product orientation rotating turret(12)It is connected.
3. a kind of easy impeller magnetism mistake proofing detection device according to claim 1, it is characterised in that:The product is fixed Position rotating turret includes rotating disc(12.1), rotation axis(12.2)With rotation card slot(12.3), the rotation axis upper end setting rotation Multiple positioning protrusion are distributed on the rotating disc in disk, and product is placed on rotating disc, and is positioned by positioning protrusion, The rotation axis lower end is provided with rotation card slot(12.3), described to be fixedly connected with snap ring(16)It is stuck in rotation card slot(12.3)In, And realize product orientation rotating turret by being fixedly connected with snap ring(12)And driving wheel(14)Connection transmission.
4. a kind of easy impeller magnetism mistake proofing detection device according to claim 1, it is characterised in that:The PLC controls Unit processed(6)Pass through connection and driving motor(2)It is connected, to control the rotational action of driving motor.
5. a kind of easy impeller magnetism mistake proofing detection device according to claim 1, it is characterised in that:The PLC controls Unit processed(6)Pass through connection and N grades of Hall sensors simultaneously(10)And S grades of Hall sensors(11), control button(4), inspection Survey display screen(5)It is connected, realizes transmission, analysis and data result the judgement display of information.
CN201810163525.5A 2018-02-27 2018-02-27 A kind of easy impeller magnetism mistake proofing detection device Pending CN108318841A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810163525.5A CN108318841A (en) 2018-02-27 2018-02-27 A kind of easy impeller magnetism mistake proofing detection device

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113030806A (en) * 2021-03-16 2021-06-25 北京华能新锐控制技术有限公司 Tool instrument for detecting magnetic pole arrangement of permanent magnet array

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102355182A (en) * 2011-09-26 2012-02-15 东华大学 Method for detecting position of hub motor of CT (computed tomography) machine based on magnetic ring and Hall sensors
CN202255446U (en) * 2011-10-28 2012-05-30 上海中科深江电动车辆有限公司 Hall sensor detection device
CN202853885U (en) * 2012-08-28 2013-04-03 芜湖美的厨卫电器制造有限公司 Impeller testing tool
CN103929028A (en) * 2014-04-25 2014-07-16 蔡晓青 Electromagnetic inverting control motor
CN206906565U (en) * 2017-06-02 2018-01-19 深圳市实能高科动力有限公司 A kind of modularization Huo Ershi magnetic detection frocks

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102355182A (en) * 2011-09-26 2012-02-15 东华大学 Method for detecting position of hub motor of CT (computed tomography) machine based on magnetic ring and Hall sensors
CN202255446U (en) * 2011-10-28 2012-05-30 上海中科深江电动车辆有限公司 Hall sensor detection device
CN202853885U (en) * 2012-08-28 2013-04-03 芜湖美的厨卫电器制造有限公司 Impeller testing tool
CN103929028A (en) * 2014-04-25 2014-07-16 蔡晓青 Electromagnetic inverting control motor
CN206906565U (en) * 2017-06-02 2018-01-19 深圳市实能高科动力有限公司 A kind of modularization Huo Ershi magnetic detection frocks

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113030806A (en) * 2021-03-16 2021-06-25 北京华能新锐控制技术有限公司 Tool instrument for detecting magnetic pole arrangement of permanent magnet array

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Address after: 214161 No. 26, Lu Ou Road, Hudai Industrial Park, Binhu District, Wuxi City, Jiangsu Province

Applicant after: Wuxi Weiyan Jinggong Technology Co.,Ltd.

Address before: 214161 No. 26, Lu Ou Road, Hudai Industrial Park, Binhu District, Wuxi City, Jiangsu Province

Applicant before: WUXI MICRO RESEARCH PRECISION PRESS-PARTS Co.,Ltd.

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Application publication date: 20180724