CN108318841A - A kind of easy impeller magnetism mistake proofing detection device - Google Patents
A kind of easy impeller magnetism mistake proofing detection device Download PDFInfo
- Publication number
- CN108318841A CN108318841A CN201810163525.5A CN201810163525A CN108318841A CN 108318841 A CN108318841 A CN 108318841A CN 201810163525 A CN201810163525 A CN 201810163525A CN 108318841 A CN108318841 A CN 108318841A
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- detection
- transmission device
- display screen
- impeller
- driving
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- 238000001514 detection method Methods 0.000 title claims abstract description 45
- 230000005389 magnetism Effects 0.000 title claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 32
- 238000012360 testing method Methods 0.000 claims abstract description 20
- 238000004458 analytical method Methods 0.000 claims description 4
- 241000276425 Xiphophorus maculatus Species 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000001816 cooling Methods 0.000 description 2
- 230000005307 ferromagnetism Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/12—Measuring magnetic properties of articles or specimens of solids or fluids
Abstract
The invention belongs to auto parts and components to produce detection technique field, and in particular to a kind of simple impeller magnetism mistake proofing detection device, including equipment operation work top, operation element table top include lower end operation display area domain and upper end detection zone;The operation element mesa sides are provided with PLC control unit;Detection display screen and operation and control button are provided in the domain of lower end operation display area, detection display screen is mounted on the center of lower end display area, and operation and control button is distributed in detection display screen both sides;Product testing platform is set in the detection zone of upper end, detecting tool and driving transmission device are provided on product testing platform;Driving transmission device is controlled by PLC control unit, driving transmission device drives detecting tool running, and passes through display screen reaction detection information.It can quickly finish automatically and impeller magnetism magnetic pole is tested and analyzed, be effectively guaranteed the quality of production and production efficiency of impeller production process.
Description
Technical field
The present invention relates to a kind of easy impeller magnetism mistake proofing detection devices, belong to auto parts and components production detection technique neck
Domain.
Background technology
Impeller is important component in electronic water pump system, and electronic water pump formed automobile engine cooling and circulating system
In indispensable unit, be mainly that cooling recirculation system provides power resources, be to ensure that automobile engine for a long time at
In the premise of steady operation.And most crucial parts of the impeller as electronic water pump, it is to ensure electronic water pump normal operation
The most important condition.Magnetic magnetic pole is to embody one of impeller key performance, and correctly magnetism magnetic pole directly determines that electronic water pump is fixed
Can son pass to electromagnetic torque impeller, while be also the key factor for ensureing the operating of impeller normal table.
During being produced currently for ferromagnetism impeller, the installation side in impeller bodies is generally installed on using strong magnetic piece
Formula, to ensure the ferromagnetism requirement of impeller, this often will appear the setup error of impeller strong magnetic piece, so as to cause impeller magnetic
Extremely mistake, this certainly will bring serious loss to the electronic water pump assembly in downstream, therefore magnetic mistake proofing detection device is current leaf
Wheel produces one of the key equipment of indispensable mistake.In existing detection device, if examined using dedicated table generator
It surveys, the production efficiency for not only resulting in the entire production line is low, and the price expense of special inspecting equipment is too high, functions of the equipments
Utilization rate is low.
Invention content
The technical problem to be solved in the invention is to provide a kind of detection device of simple impeller magnetism mistake proofing, can be automatic
It quickly finishes and impeller magnetism magnetic pole is tested and analyzed, the quality of production and production for being effectively guaranteed impeller production process are imitated
Rate.
To solve to appeal technical problem, the technical solution adopted in the present invention is as follows.
A kind of simple impeller magnetism mistake proofing detection device, which is characterized in that
Including equipment operation work top, the operation element table top includes lower end operation display area domain and upper end detection zone;
The operation element mesa sides are provided with PLC control unit;
It is provided with detection display screen in the domain of lower end operation display area and operation and control button, the detection display screen are mounted on down
The center of display area, the operation and control button is held to be distributed in detection display screen both sides;
Product testing platform is set in the detection zone of upper end, detecting tool and driving transmission dress are provided on product testing platform
It sets;Driving transmission device is controlled by PLC control unit, driving transmission device drives detecting tool running, and passes through display screen
Reaction detection information.
Improvement to above-mentioned technical proposal:The detecting tool includes fixed block, N grades of Hall sensors, S grades of hall sensings
Device, product orientation rotating turret, fixed hub;The fixed block is square platy structure, and the N grades of Hall sensor and S grades are suddenly
You are distributed on four sides of fixed block sensor distance, and are fixed respectively by sensor fixing tool;At the center of fixed block
It is provided with product orientation rotating turret, product orientation rotating turret lower end is equipped with fixed hub;
The driving transmission device includes the driving motor of transmission device and driving transmission device movement, the driving motor setting
In motor fixed block upper end, driving motor is supported by motor fixed block;
The transmission device includes driving wheel, and the driving wheel is divided into left side driving wheel, right side driving wheel, connects both sides driving wheel
Belt;Motor fixed block lower end is connected with the right side driving wheel of transmission device, and the left side driving wheel is connected by fixed
Snap ring is connect with product orientation rotating turret to be connected.
Improvement to above-mentioned technical proposal:The product orientation rotating turret includes rotating disc, rotation axis and rotation card slot, institute
Rotation axis upper end setting rotating disc to be stated, multiple positioning protrusion are distributed on the rotating disc, product is placed on rotating disc,
And positioned by positioning protrusion, the rotation axis lower end is provided with rotation card slot, and the snap ring that is fixedly connected is stuck in rotation card slot
In, and realize that the connection of product orientation rotating turret and driving wheel is driven by being fixedly connected with snap ring.
Improvement to above-mentioned technical proposal:The PLC control unit is connected by connection with driving motor, to control
The rotational action of driving motor.
Improvement to above-mentioned technical proposal:The PLC control unit passes through connection and N grades of Hall sensors and S simultaneously
Grade Hall sensor, control button, detection display screen are connected, and realize transmission, analysis and data result the judgement display of information.
The technical effects of the invention are that:
It is the configuration of the present invention is simple, at low cost, compact, reasonable, stable and reliable in work;It can fast and effectively identify impeller magnetic
Pole.And testing result is quickly analyzed, in real time dynamically show impeller magnetism magnetic pole and product end-state is done
Go out judgement, effectively raises the production efficiency and quality level of impeller.
Description of the drawings
Fig. 1 is the main structure chart of the present invention.
Fig. 2 is the transmission structures figure of the present invention.
Fig. 3 is product orientation rotating turret structure chart
Reference sign:1- operation elements platform, 2- driving motors, 3- product testings platform, 4- operation and controls button, 5- detections are aobvious
Display screen, 6-PLC control units, 7- transmission devices, 8- fixed blocks, 9- Hall sensors fixing tool, 10-N grades of Hall sensors,
11-S grades of Hall sensors, 12- product orientation rotating turret, 12.1- rotating discs, 12.2- rotation axis, 12.3- rotation card slot,
12.4- positioning protrusion, 13- motors fixed block, 14- driving wheels, the left sides 14.1- driving wheel, the right sides 14.2- driving wheel, 15- skins
Band, 16- are fixedly connected with snap ring, 17- fixed hubs.
Specific implementation mode
The specific implementation mode of the present invention is further described below.
A kind of simple impeller magnetism mistake proofing detection device,
Including equipment operation work top 1, the operation element table top includes lower end operation display area domain and upper end detection zone;
1 side of operation element table top is provided with PLC control unit;
Detection display screen 5 and operation and control button 4 are provided in the domain of lower end operation display area, the detection display screen 5 is installed
Center in lower end display area, the operation and control button are distributed in 5 both sides of detection display screen;PLC control unit 6 passes through logical
News line is connect with operation and control button 4, the control operation of 4 control PLC control unit 6 of operation and control button.
Product testing platform 3 is set in the detection zone of upper end, detecting tool is provided on product testing platform 3 and driving passes
Dynamic device;Driving transmission device is controlled by PLC control unit, driving transmission device drives detecting tool running, and by aobvious
Display screen reaction detection information.
Improvement to above-mentioned technical proposal:The detecting tool includes fixed block 8, N grades of Hall sensors 10, S grades of Halls
Sensor 11, product orientation rotating turret 12, fixed hub 17;The fixed block 8 is square platy structure, and the N grades of Hall passes
Sensor 10 and S grades of Hall sensors 11 are solid by sensor fixing tool 9 on four sides of fixed block, and respectively uniformly at intervals
It is fixed;It is provided centrally with product orientation rotating turret 12 in fixed block, 12 lower end of product orientation rotating turret is equipped with fixed hub
17;Fixed hub 17 plays the role of support rotating rack 12;
The driving transmission device includes the driving motor 2 of transmission device 7 and driving transmission device movement, the driving motor 2
Setting supports driving motor 2 in 13 upper end of motor fixed block, by motor fixed block 13;
The transmission device 7 includes driving wheel 14, and driving wheel 14 divides for left side driving wheel 14.1, right side driving wheel 14.2, connection
The belt 15 of both sides driving wheel;Pass through 15 driving torque of belt between driving wheel.13 lower end of motor fixed block is filled with transmission
The right side driving wheel 14 set is connected, and the left side driving wheel is connected by being fixedly connected with snap ring 16 with product orientation rotating turret 12.
Improvement to above-mentioned technical proposal:The product orientation rotating turret includes rotating disc 12.1, rotation axis 12.2 and turns
Dynamic card slot 12.3, the rotation axis upper end are arranged rotating disc, multiple positioning protrusion are distributed on the rotating disc, product is put
It sets on rotating disc 12.1, and positioned by positioning protrusion, the rotation axis lower end is provided with rotation card slot 12.3, the fixation
Joining clasp 16 is stuck in rotation card slot 12.3, and realizes product orientation rotating turret 12 and driving wheel 14 by being fixedly connected with snap ring
Connection transmission, realize the rotation work of product orientation rotating turret 12.
Improvement to above-mentioned technical proposal:The PLC control unit 6 is connected by connection with driving motor 2, to control
The rotational action of driving motor processed.
Improvement to above-mentioned technical proposal:The PLC control unit 6 passes through connection and N grades of Hall sensors 10 simultaneously
And S grades of Hall sensors 11, control button 4, detection display screen 5 are connected, and realize transmission, analysis and the data result judgement of information
It has been shown that, and detection information Dynamic Announce is extremely detected into display screen 5
The present invention presses when it is implemented, connection equipment power knob and starts test operation button, and PLC control unit receives
Test operation button signal starts to stop after starting 90 ° of driving motor rotation, and driving motor drives tumbler operating, by turning
Dynamic actuator drives product orientation rotating turret rotates 90 ° so that the test product magnetism section on product orientation rotating turret is complete
Entirely as the test section of four Hall sensors, ensure the correctness of test.Test starts, and S grades of Hall sensors and N grades are suddenly
Your sensor starts to judge product magnetic signal, and test signal is sent to PLC control unit.PLC control unit receives
The signal of four Hall sensors simultaneously carries out analysis judgement to result, and test result feedback is finally sent to detection display screen 5
On.Entire test process terminates.Worker starts the test of next product.
It should be noted last that the above specific implementation mode is merely illustrative of the technical solution of the present invention and unrestricted,
Although being described the invention in detail with reference to example, it will be understood by those of ordinary skill in the art that, it can be to the present invention
Technical solution be modified or replaced equivalently, without departing from the spirit and scope of this technical solution of the present invention, should all contain
Lid is in the scope of the claims of the present invention.
Claims (5)
1. a kind of simple impeller magnetism mistake proofing detection device, which is characterized in that
Including equipment operation work top (1), the operation element table top includes lower end operation display area domain and upper end detection zone
Domain;The operation element table top(1)Side is provided with PLC control unit;
It is provided with detection display screen in the domain of lower end operation display area(5)With operation and control button(4), the detection display screen
(5)Center mounted on lower end display area, the operation and control button are distributed in detection display screen(5)Both sides;
Product testing platform is set in the detection zone of upper end(3), in product testing platform(3)On be provided with detecting tool and driving pass
Dynamic device;Driving transmission device is controlled by PLC control unit, driving transmission device drives detecting tool running, and by aobvious
Display screen reaction detection information.
2. a kind of easy impeller magnetism mistake proofing detection device according to claim 1, it is characterised in that:
The detecting tool includes fixed block(8), N grades of Hall sensors(10), S grades of Hall sensors 11, product orientation rotation
Frame(12), fixed hub(17);The fixed block(8)For square platy structure, the N grades of Hall sensor(10)Suddenly with S grades
That sensor(11)Uniformly at intervals on four sides of fixed block, and pass through sensor fixing tool respectively(9)It is fixed;In fixed block
Be provided centrally with product orientation rotating turret 12, the product orientation rotating turret(12)Lower end is equipped with fixed hub(17);
The driving transmission device includes transmission device(7)With the driving motor of driving transmission device movement(2), the driving electricity
Machine(2)It is arranged in motor fixed block(13)Upper end passes through motor fixed block(13)Support driving motor(2);
The transmission device(7)Including driving wheel, the driving wheel is divided into left side driving wheel(14.1), right side driving wheel
(14.2), connect the belt of both sides driving wheel(15);The motor fixed block(13)The right side driving wheel of lower end and transmission device
(14.2)It is connected, the left side driving wheel is by being fixedly connected with snap ring(16)With product orientation rotating turret(12)It is connected.
3. a kind of easy impeller magnetism mistake proofing detection device according to claim 1, it is characterised in that:The product is fixed
Position rotating turret includes rotating disc(12.1), rotation axis(12.2)With rotation card slot(12.3), the rotation axis upper end setting rotation
Multiple positioning protrusion are distributed on the rotating disc in disk, and product is placed on rotating disc, and is positioned by positioning protrusion,
The rotation axis lower end is provided with rotation card slot(12.3), described to be fixedly connected with snap ring(16)It is stuck in rotation card slot(12.3)In,
And realize product orientation rotating turret by being fixedly connected with snap ring(12)And driving wheel(14)Connection transmission.
4. a kind of easy impeller magnetism mistake proofing detection device according to claim 1, it is characterised in that:The PLC controls
Unit processed(6)Pass through connection and driving motor(2)It is connected, to control the rotational action of driving motor.
5. a kind of easy impeller magnetism mistake proofing detection device according to claim 1, it is characterised in that:The PLC controls
Unit processed(6)Pass through connection and N grades of Hall sensors simultaneously(10)And S grades of Hall sensors(11), control button(4), inspection
Survey display screen(5)It is connected, realizes transmission, analysis and data result the judgement display of information.
Priority Applications (1)
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CN201810163525.5A CN108318841A (en) | 2018-02-27 | 2018-02-27 | A kind of easy impeller magnetism mistake proofing detection device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810163525.5A CN108318841A (en) | 2018-02-27 | 2018-02-27 | A kind of easy impeller magnetism mistake proofing detection device |
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CN108318841A true CN108318841A (en) | 2018-07-24 |
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ID=62899967
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CN201810163525.5A Pending CN108318841A (en) | 2018-02-27 | 2018-02-27 | A kind of easy impeller magnetism mistake proofing detection device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113030806A (en) * | 2021-03-16 | 2021-06-25 | 北京华能新锐控制技术有限公司 | Tool instrument for detecting magnetic pole arrangement of permanent magnet array |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102355182A (en) * | 2011-09-26 | 2012-02-15 | 东华大学 | Method for detecting position of hub motor of CT (computed tomography) machine based on magnetic ring and Hall sensors |
CN202255446U (en) * | 2011-10-28 | 2012-05-30 | 上海中科深江电动车辆有限公司 | Hall sensor detection device |
CN202853885U (en) * | 2012-08-28 | 2013-04-03 | 芜湖美的厨卫电器制造有限公司 | Impeller testing tool |
CN103929028A (en) * | 2014-04-25 | 2014-07-16 | 蔡晓青 | Electromagnetic inverting control motor |
CN206906565U (en) * | 2017-06-02 | 2018-01-19 | 深圳市实能高科动力有限公司 | A kind of modularization Huo Ershi magnetic detection frocks |
-
2018
- 2018-02-27 CN CN201810163525.5A patent/CN108318841A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102355182A (en) * | 2011-09-26 | 2012-02-15 | 东华大学 | Method for detecting position of hub motor of CT (computed tomography) machine based on magnetic ring and Hall sensors |
CN202255446U (en) * | 2011-10-28 | 2012-05-30 | 上海中科深江电动车辆有限公司 | Hall sensor detection device |
CN202853885U (en) * | 2012-08-28 | 2013-04-03 | 芜湖美的厨卫电器制造有限公司 | Impeller testing tool |
CN103929028A (en) * | 2014-04-25 | 2014-07-16 | 蔡晓青 | Electromagnetic inverting control motor |
CN206906565U (en) * | 2017-06-02 | 2018-01-19 | 深圳市实能高科动力有限公司 | A kind of modularization Huo Ershi magnetic detection frocks |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113030806A (en) * | 2021-03-16 | 2021-06-25 | 北京华能新锐控制技术有限公司 | Tool instrument for detecting magnetic pole arrangement of permanent magnet array |
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CB02 | Change of applicant information | ||
CB02 | Change of applicant information |
Address after: 214161 No. 26, Lu Ou Road, Hudai Industrial Park, Binhu District, Wuxi City, Jiangsu Province Applicant after: Wuxi Weiyan Jinggong Technology Co.,Ltd. Address before: 214161 No. 26, Lu Ou Road, Hudai Industrial Park, Binhu District, Wuxi City, Jiangsu Province Applicant before: WUXI MICRO RESEARCH PRECISION PRESS-PARTS Co.,Ltd. |
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Application publication date: 20180724 |