CN108318503A - LCD screen dust detection method and device - Google Patents

LCD screen dust detection method and device Download PDF

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Publication number
CN108318503A
CN108318503A CN201810118473.XA CN201810118473A CN108318503A CN 108318503 A CN108318503 A CN 108318503A CN 201810118473 A CN201810118473 A CN 201810118473A CN 108318503 A CN108318503 A CN 108318503A
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CN
China
Prior art keywords
image
lcd screen
capture device
foreign matter
image capture
Prior art date
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Pending
Application number
CN201810118473.XA
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Chinese (zh)
Inventor
黄宽
姚毅
赵严
周钟海
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Luster LightTech Co Ltd
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Luster LightTech Co Ltd
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Filing date
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Application filed by Luster LightTech Co Ltd filed Critical Luster LightTech Co Ltd
Priority to CN201810118473.XA priority Critical patent/CN108318503A/en
Publication of CN108318503A publication Critical patent/CN108318503A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N2021/9513Liquid crystal panels

Abstract

A kind of LCD screen dust detection method and device, image analysis equipment, obtain the image information of LCD screen to be detected, the image information of LCD screen to be detected includes the first image and the second image, first image capture device and the second image capture device include the angle of α degree, and the first image and the second image respectively include foreign matter point;Image analysis equipment determines the offset between the foreign matter point of the first image and the foreign matter point of the second image according to the coordinate for the foreign matter point for including on the first image and the second image;When the offset between the foreign matter point of the first image and the foreign matter point of the second image and the difference between theoretical offset are less than first threshold, it is LCD screen internal dust point that image analysis equipment, which determines foreign matter point not,.The application is analyzed by the way that two image capture devices are acquired with the image of tested LCD screen different angle respectively, determines on the LCD screen whether the foreign matter point for including is foreign matter on LCD screen liquid crystal layer.

Description

LCD screen dust detection method and device
Technical field
This application involves LCD screen production technical field more particularly to a kind of LCD screen dust detection method and dresses It sets.
Background technology
LCD screen as display equipment application daily life every aspect.LCD screen needs after the completion of production It is detected, to ensure the quality of product.LCD screen is clapped in liquid crystal display detection process, including by camera According to, analysis, determine inside LCD screen with the presence or absence of dust, foreign matter etc..
But the image that the upper and lower surface dirt of liquid crystal display is formed after taking pictures with liquid crystal display internal dust is closely similar, is Black picture bright spot or white picture dim spot.When image analysis equipment to liquid crystal display take pictures the picture of image analyze when, Bu Nengtong It crosses imaging picture and distinguishes and divide dust and the upper and lower surface dirt of LCD screen inside LCD screen.To cannot distinguish between non-defective unit with Substandard products, or upper and lower surface dirt is judged as liquid crystal display internal dust when LCD screen is detected.
Invention content
In order to solve the above technical problems, a kind of LCD screen dust detection method of the application specific embodiment offer and dress It sets, by being tested the image of LCD screen in the different angle acquisition of tested LCD screen and carrying out comparison determination to multiple images The foreign matter point for including on image whether be LCD screen liquid crystal layer foreign matter.
What the embodiment of the present application was realized in:
In a first aspect, the application specific embodiment provides a kind of LCD screen dust detection system, described device includes:
Image capture device, including the first image capture device and the second image capture device, pass through the first Image Acquisition Equipment is set for acquiring the first image, second image capture device for acquiring the second image, described first image acquisition The standby angle with X degree between the second image capture device, X are more than 0 and are less than 180;
Image analysis equipment, the first image and the second image for obtaining image capture device acquisition, first figure Picture and the second image respectively include foreign matter point, the foreign matter point and second that described image analytical equipment passes through analysis described first image The coordinate shift amount of the foreign matter point of image determines whether the foreign matter point is LCD screen internal dust point.
In a possible design, described first image collecting device and/or the second image capture device are linear array phase Machine.
In a possible design, symmetrically setting exists for described first image collecting device and the second image capture device Above tested LCD screen.
In a possible design, on a mobile station, described first image acquisition is set for the tested LCD screen setting The arragement direction of standby and described second image capture device is identical as the movement technique of LCD screen or the first image capture device It is vertical with the direction of motion of LCD screen with the arragement direction of second image capture device.
In a possible design, described first image collecting device is area array cameras, and second Image Acquisition is set Standby is the area array cameras for including shifting lens shaft.
In a possible design, described first image collecting device is at a distance from LCD screen and the second Image Acquisition Equipment is identical at a distance from LCD screen.
In a possible design, the method further includes:
Determine the coordinate of LCD screen ash dirt pits, the coordinate of grey dirt pits is the ash dirt pits in liquid crystal display in the LCD screen The coordinate of pixel on curtain;
Send the coordinate of grey dirt pits in the LCD screen.
In a possible design, the method further includes:
Determine the coordinate of LCD screen ash dirt pits, the coordinate of grey dirt pits is the ash dirt pits in liquid crystal display in the LCD screen The coordinate of pixel on curtain;
Send the coordinate of grey dirt pits in the LCD screen.
Second aspect, the application specific embodiment provide a kind of LCD screen dust detection method, the method includes:
Image analysis equipment obtains the image information of LCD screen to be detected, the image letter of the LCD screen to be detected Breath includes the first image and the second image, and described first image is acquired by the first image capture device, and second image is logical The acquisition of the second image capture device is crossed, described first image collecting device and the second image capture device include the angle of α degree, institute It states the first image and the second image respectively includes foreign matter point;
Image analysis equipment determines described first according to the coordinate for the foreign matter point for including on the first image and the second image Offset between the foreign matter point of image and the foreign matter point of the second image;
When the offset between the foreign matter point and the foreign matter point of the second image of described first image and between theoretical offset Difference be less than first threshold when, it is LCD screen internal dust point that described image analytical equipment, which determines the foreign matter point not,.
In a possible design, the theory offset is:
X=l*tan (α)
Wherein, X is theoretical offset, and l is distance of the liquid crystal layer apart from screen upper and lower surface, and α is that the first Image Acquisition is set The standby angle between the second image capture device.
In a possible design, described image analytical equipment further includes sending the seat of LCD screen liquid crystal layer ash dirt pits Mark.
The application specific embodiment provides a kind of LCD screen backhaul detection method and device, including image detecting apparatus and Image analysis equipment.The image detecting apparatus includes two image capture devices, which acquires quilt respectively Survey the image of LCD screen different angle.The liquid crystal image that two image capture devices of the image analysis equipment pair acquire respectively into Row analysis, and to multiple images compare the foreign matter point for including on determining image whether be LCD screen liquid crystal layer foreign matter.
Description of the drawings
Attached drawing described herein is used for providing further understanding of the present application, constitutes part of this application, this Shen Illustrative embodiments and their description please do not constitute the improper restriction to the application for explaining the application.In the accompanying drawings:
Fig. 1 is a kind of LCD screen dust detection system that the application specific embodiment provides;
Fig. 2 is the schematic diagram that a kind of image capture device acquisition that the application specific embodiment provides is tested LCD screen;
Fig. 3 is the schematic diagram of image capture device and stage position in the application specific embodiment;
Fig. 4 is a kind of image analysis method that the application specific embodiment provides;
Fig. 5 is a kind of diagrammatic cross-section for tested LCD screen that the application specific embodiment provides;
Fig. 6 is the image for the tested LCD screen that two image capture devices acquire under different angle.
Specific implementation mode
To keep the purpose, technical scheme and advantage of the application clearer, below in conjunction with the application specific embodiment and Technical scheme is clearly and completely described in corresponding attached drawing.Obviously, described embodiment is only the application one Section Example, instead of all the embodiments.Based on the embodiment in the application, those of ordinary skill in the art are not doing Go out the every other embodiment obtained under the premise of creative work, shall fall in the protection scope of this application.
Below in conjunction with attached drawing, the technical solution that each embodiment of the application provides is described in detail.
Fig. 1 is a kind of LCD screen dust detection system that the application specific embodiment provides.As shown in Figure 1, including figure As collecting device and image analysis system.Image capture device is used to acquire the image of tested LCD screen, image analysis equipment For analyzing the image that image capture device acquires, determine foreign matter point that image includes whether LCD screen liquid Crystal layer.When the foreign matter point is the foreign matter point that liquid crystal layer dust is formed in LCD screen, image analysis equipment exports the foreign matter point Coordinate.
Fig. 2 is the schematic diagram that a kind of image capture device acquisition that the application specific embodiment provides is tested LCD screen. As shown in Fig. 2, including the first image capture device and the second image capture device.Described first image collecting device and the second figure As between collecting device include certain angle, and the first image capture device to be tested liquid crystal display distance and the second image The distance of collecting device to tested LCD screen is identical.Due to described first image collecting device and the second image capture device it Between include angle, therefore, the first image capture device and the second image capture device can obtain tested LCD screen difference angle The image information of degree.
Fig. 3 is the schematic diagram of image capture device and stage position in the application specific embodiment.As shown in figure 3, In the specific embodiment of the application, angle between described first image collecting device and the second image capture device either Shown in Fig. 3 A, the first image capture device is arranged in the surface again without platform, and the first image capture device and tested liquid crystal Screen vertical.Second image capture device and the first image capture device keep a row consistent with stage movement direction to set It sets.Wherein, it is in the angle of α between the first image capture device and the second image capture device.Can also be it is as shown in Figure 3B, Two cameras are symmetrical arranged or two camera any angle settings.
In the specific embodiment of the application, described first image collecting device and/or the second image capture device can be with It is line-scan digital camera, to obtain the image for being tested LCD screen one or more columns per page pixel.By selecting two-wire array camera, system is improved System resolution ratio, angle of inclination is big, to which offset pixels difference becomes apparent from, is calculated convenient for algorithm.Alternatively, first image capture device And/or second image capture device can also be the larger area array cameras of resolution ratio, or move lens shaft and area array cameras combination.
Wherein, the first image capture device and the second image capture device are arranged in the top of tested LCD screen.It is tested LCD screen is arranged on objective table, in embodiments herein, what objective table can move.
Optionally, it on shown objective table can also include backlight, can also include just on shown tested LCD screen Area source.Light source is respectively set by the front and back in LCD screen, makes the LCD screen of image capture device acquisition Image is more clear.
Optionally, further include jig on shown objective table, shown tested LCD screen is arranged on jig.Wherein, this is controlled Have more demanding, it is necessary to not block two viewing field of camera.The jig is for fixing the tested liquid crystal display.To ensure State the fixation for the process Zhang Hong that tested liquid crystal display moves on objective table.
Fig. 4 is a kind of image analysis method that the application specific embodiment provides.As shown in figure 4, this method includes:
The image information of S401, the image information for obtaining LCD screen to be detected, LCD screen to be detected includes the first figure Picture and the second image, described first image are acquired by the first image capture device, and second image is adopted by the second image Collect equipment acquisition, described first image collecting device and the second image capture device include the angle of α degree, described first image and Second image respectively includes foreign matter point.
Wherein, the first image capture device described in the application specific embodiment and the second image capture device can be as Shown in Fig. 1 to Fig. 3.After first image capture device and the second image capture device obtain the image information of tested LCD screen, Also the image information of acquisition is sent to image analysis equipment.When tested LCD screen includes dust, the first Image Acquisition is set The first image information and the second image information that standby and the second image capture device obtains respectively will also respectively include foreign matter electricity.
S402, according to the coordinate for the foreign matter point for including on the first image and the second image, determine the different of described first image Offset between object point and the foreign matter point of the second image.
Described first image and the second image are the image information for including tested LCD screen one or more columns per page pixel.It is described Image analysis equipment determines the foreign matter point on tested LCD screen according to the foreign matter point of the image information and the image information Coordinate.When determining the coordinate of foreign matter point on the first image and the second image respectively, the foreign matter point of the first image and the is determined Offset between the foreign matter point of two images.
S403, when between the foreign matter point and the foreign matter point of the second image of described first image offset and theoretical offset Between difference be less than first threshold when, it is LCD screen internal dust that described image analytical equipment, which determines the foreign matter point not, Point.
In the specific embodiment of the application, when position between the first image capture device and the second image capture device Different, angle difference, will lead to the variation of the first threshold of theoretical offset.
Specifically:
X=l*tan (α)
Wherein, X is theoretical offset, and l is distance of the liquid crystal layer apart from screen upper and lower surface, and α is that the first Image Acquisition is set The standby angle between the second image capture device.
In the specific embodiment of the application, described image analytical equipment determines the foreign matter point and the second image of the first image Foreign matter point after, by theoretical offset and real offset come determine the foreign matter point be LCD screen inside liquid crystal layer dust Or the dust of LCD screen upper and lower surface.When real offset is more than the theory offset, image analysis equipment determines that this is different Object point is LCD screen upper and lower surface dust.When real offset is less than the theory offset, image analysis equipment determines should Foreign matter point is the dust of liquid crystal layer in LCD screen.
Described image analytical equipment is when it is the dust of liquid crystal layer in LCD screen to determine the obligation point, described image analysis Equipment also needs to determine the actual coordinate of the grey dirt pits of liquid crystal layer in the LCD screen.The coordinate of grey dirt pits in the LCD screen It is the coordinate of ash dirt pits pixel on LCD screen.Described image analytical equipment determines dust in the LCD screen liquid crystal layer When the actual coordinate of point, determined by first image and/or the second image.
When the first image or the second image are the image that the image capture device vertical with objective table acquires, by this with The image of the vertical image capture device acquisition of objective table determines the actual coordinate of grey dirt pits in LCD screen liquid crystal layer.Specifically , determine the coordinate of the opposite LCD screen pixel of foreign matter point in the image of vertical with objective table image capture device acquisition, The coordinate of the pixel is the actual coordinate of grey dirt pits in LCD screen liquid crystal layer.
When the image capture device for acquiring the first image and the second image is not vertical with objective table, described image point Desorption device determines described first image and second analyze simultaneously, determines the actual coordinate of grey dirt pits in LCD screen liquid crystal layer.
Image analysis equipment exports after the actual coordinate for determining in LCD screen liquid crystal layer grey dirt pits in the LCD screen The coordinate of grey dirt pits.
Since the first image is vertically oriented the image of acquisition, when the liquid on upper surface including dust, LCD screen It includes dust in same row or same row that crystal layer, which includes the lower surface of dust and LCD screen, the acquisition of the first image capture device Image on, it is impossible to area's dust be LCD screen upper and lower surface dust or LCD screen in liquid crystal layer dust.
In the following, image analysis method in the embodiment of the present application is specifically described by specific implementation.Wherein, Fig. 5 is a kind of diagrammatic cross-section for tested LCD screen that the application specific embodiment provides.The LCD screen includes upper surface 501, lower surface 503 and liquid crystal layer 502.Include dust 504, the liquid crystal of LCD screen on the upper surface 501 of the LCD screen Layer 502 includes dust 505, and the lower surface 503 of LCD screen includes dust 506.The thickness of LCD screen is 0.4mm, liquid crystal layer Thickness to upper surface is 0.20mm, and the thickness of liquid crystal layer to lower surface is 0.20mm.
Image capture device carries out Image Acquisition using liquid crystal layer as focal plane to the LCD screen.When the first image is adopted When collection equipment is tested the image of LCD screen with the direction acquisition overlooked, the image that dust 504 is formed on liquid crystal layer 502 is 5041, the image or 505 that dust 502 is formed on liquid crystal layer, the image that dust 506 is formed on liquid crystal layer 502 is 5061. When the second image capture device is tested the image of LCD screen with opposite first image capture device α angle acquisitions, dust 504 The image formed on liquid crystal layer 502 is 5042, and the image or 505 that dust 502 is formed on liquid crystal layer, dust 506 is in liquid The image formed on crystal layer 502 is 5063.Wherein, specific as shown in Figure 6 A and 6B.
Fig. 6 is the image for the tested LCD screen that two image capture devices acquire under different angle.As shown in Figure 6A, The image be the first image capture device setting acquire in the vertical direction by altimetric image.Including the first foreign matter point 5041, Two foreign matter points 505 and third foreign matter point 5061, wherein the first foreign matter point 5041, the second foreign matter point 505 and third foreign matter point 5061 It is being in that a row arrange on the image.
As shown in Figure 6B, which is provided in the first image capture device for the second image capture device and is set in α angles Set acquisition by altimetric image.Including the first foreign matter point 5042, the second foreign matter point 505 and third foreign matter point 5062, wherein first is different Object point 5042 is that foreign matter point, the second foreign matter point 505 that LCD screen upper surface dust is formed on the image are inside LCD screen The foreign matter point that liquid crystal layer dust is formed on the image, third foreign matter point 5062 are that LCD screen lower surface dust is formed on the image Foreign matter point.
Image analysis equipment is adopted by the first image and the second image capture device for acquiring the first image capture device Second image of collection is synthesized in a figure, determines the offset between corresponding foreign matter point in the first image and the second image Amount.If imaging point can match or offset pixels are seldom, illustrate that this point is defect point;If imaging point offset pixels are very It is more, then illustrate that this point is dust, need to filter out, avoid as defect detection.
It also proposed a kind of computer program product in the specific embodiment of the application, which can be used for Access network equipment is run.When the computer program product is run on access network equipment so that access network equipment executes such as Fig. 4 Shown in method.
It should be noted that it is the alternative embodiment that the application is introduced, art technology that the application, which provides embodiment, Personnel on this basis, can be designed that more embodiments, therefore do not repeat here completely.
Those of ordinary skill in the art may realize that lists described in conjunction with the examples disclosed in the embodiments of the present disclosure Member and algorithm steps can be realized with the combination of electronic hardware or computer software and electronic hardware.These functions are actually It is implemented in hardware or software, depends on the specific application and design constraint of technical solution.Professional technician Each specific application can be used different methods to achieve the described function, but this realization is it is not considered that exceed Scope of the present application.
It is apparent to those skilled in the art that for convenience and simplicity of description, the system of foregoing description, The specific work process of device and unit, can refer to corresponding processes in the foregoing method embodiment, and details are not described herein.
In several embodiments provided herein, it should be understood that disclosed systems, devices and methods, it can be with It realizes by another way.For example, the apparatus embodiments described above are merely exemplary, for example, the division of unit, Only a kind of division of logic function, formula that in actual implementation, there may be another division manner, such as multiple units or 40 components can To combine or be desirably integrated into another system, or some features can be ignored or not executed.Another point, it is shown or beg for The mutual coupling, direct-coupling or communication connection of opinion can be the INDIRECT COUPLING by some interfaces, device or unit Or communication connection, can be electrical, machinery or other forms.The unit illustrated as separating component can be or can also It is not physically separated, the component shown as unit may or may not be physical unit, you can be located at one A place, or may be distributed over multiple network units.Part therein or complete can be selected according to the actual needs Portion unit achieves the purpose of the solution of this embodiment.
In addition, each functional unit in each embodiment of the application can be integrated in a processing unit, it can also It is that each unit physically exists alone, it can also be during two or more units be integrated in one unit.If function is with soft The form of part functional unit realizes and when sold or used as an independent product, can be stored in one and computer-readable deposit In storage media.Based on this understanding, the technical solution of the application substantially the part that contributes to existing technology in other words Or the part of the technical solution can be expressed in the form of software products, which is stored in one and deposits In storage media, including some instructions are used so that a computer equipment (can be personal computer, server or network Equipment etc.) or processor (processor) execute each embodiment method of the application all or part of step.And it above-mentioned deposits Storage media includes:USB flash disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), the various media that can store program code such as magnetic disc or CD.
More than, the only specific implementation mode of the application, but the protection domain of the application is not limited thereto, and it is any to be familiar with Those skilled in the art can easily think of the change or the replacement in the technical scope that the application discloses, and should all cover Within the protection domain of the application.Therefore, the protection domain of the application should be subject to the protection scope in claims.

Claims (10)

1. a kind of LCD screen dust detection method, which is characterized in that the method includes:
Image analysis equipment obtains the image information of LCD screen to be detected, the image information packet of the LCD screen to be detected The first image and the second image are included, described first image is acquired by the first image capture device, and second image passes through Two image capture devices acquire, and described first image collecting device and the second image capture device include the angle of α degree, and described the One image and the second image respectively include foreign matter point;
Image analysis equipment determines described first image according to the coordinate for the foreign matter point for including on the first image and the second image Foreign matter point and the foreign matter point of the second image between offset;
When the offset between the foreign matter point and the foreign matter point of the second image of described first image and the difference between theoretical offset When value is less than first threshold, it is LCD screen internal dust point that described image analytical equipment, which determines the foreign matter point not,.
2. according to the method described in claim 1, it is characterized in that, the theory offset is:
X=l*tan (α)
Wherein, X is theoretical offset, and l is distance of the liquid crystal layer apart from screen upper and lower surface, α be the first image capture device with Angle between second image capture device.
3. according to the method described in claim 1, it is characterized in that, the method further includes:
Determine the coordinate of LCD screen ash dirt pits, the coordinate of grey dirt pits is the ash dirt pits on LCD screen in the LCD screen The coordinate of pixel;
Send the coordinate of grey dirt pits in the LCD screen.
4. a kind of LCD screen dust detection system, which is characterized in that described device includes:
Image capture device, including the first image capture device and the second image capture device, pass through the first image capture device For acquiring the first image, second image capture device for acquiring the second image, described first image collecting device and Angle with X degree between second image capture device, X are more than 0 and are less than 180;
Image analysis equipment, for obtain image capture device acquisition the first image and the second image, described first image and Second image respectively includes foreign matter point, the foreign matter point and the second image that described image analytical equipment passes through analysis described first image Foreign matter point coordinate shift amount determine the foreign matter point whether be LCD screen liquid crystal layer grey dirt pits.
5. system according to claim 4, which is characterized in that described first image collecting device and/or the second image are adopted Integrate equipment as line-scan digital camera.
6. system according to claim 4, which is characterized in that described first image collecting device and the second Image Acquisition are set Standby symmetrical setting is above tested LCD screen.
7. system according to claim 4, which is characterized in that the tested LCD screen setting is on a mobile station, described The arragement direction of first image capture device and second image capture device is identical as the movement technique of LCD screen or The arragement direction of one image capture device and second image capture device is vertical with the direction of motion of LCD screen.
8. system according to claim 4, which is characterized in that described first image collecting device is area array cameras, described Second image capture device is the area array cameras for including shifting lens shaft.
9. system according to claim 4, which is characterized in that described first image collecting device is at a distance from LCD screen It is identical at a distance from LCD screen with the second image capture device.
10. system according to claim 4, which is characterized in that described image analytical equipment further includes sending LCD screen The coordinate of liquid crystal layer ash dirt pits.
CN201810118473.XA 2018-02-06 2018-02-06 LCD screen dust detection method and device Pending CN108318503A (en)

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CN114040181A (en) * 2021-10-29 2022-02-11 中国铁塔股份有限公司盐城市分公司 Holographic display system and holographic display method

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