CN108315511B - Coating agent for fetal calf, comprehensive coating process and blue wet skin treatment process - Google Patents

Abstract

The invention provides a coating agent for a cowhide of a fetus, which comprises, by mass, 20-80 parts of composite resin, 20-30 parts of cationic oil wax, 10-20 parts of penetrating agent and 350-400 parts of water. The coating agent adopts specific components and proportions, particularly the specific proportions of the composite resin and the cationic wax oil, and is combined with a corresponding comprehensive coating process, so that the leather after retanning, filling and greasing steps can ensure the compactness and fullness of the leather, has good controllability on leather shrinkage, high stability, can produce shrinkage-line type fetal calf with uniform lines and strong granular sensation, has a slight covering effect, can well treat the problems of slight damage, color flower and color unevenness, can ensure the delicate and transparent feeling of pores on the grain surface, and ensures the style and grade of the product. Meanwhile, the production process is environment-friendly, safe, reliable, mild in condition and suitable for large-scale popularization and application.

Description

Coating agent for fetal calf, comprehensive coating process and blue wet skin treatment process

Technical Field

The invention belongs to the technical field of leather processing and processing, and relates to a coating agent, a comprehensive coating process and a blue wet leather processing process, in particular to a coating agent for fetal calf, a comprehensive coating process for fetal calf and a blue wet leather processing process for fetal calf.

Background

Leather processing has been in history for thousands of years, and leather making has been developed into an important industrial technology field from the original simple manual operation for a long time. Since the beginning of the 20 th century and the 80 th era, the leather industry in China has been developed dramatically and has become one of the most important centers for producing leather and leather products in the world. The resources such as cow leather, pigskin, sheepskin and the like in China are the first in the world, the yield of light leather in each year is the first in the world and accounts for more than 20% of the total amount of the world, and the leather making industry is continuously becoming the characteristic industry in China and plays an increasingly important role in national economy.

With the further expansion of leather styles and application fields, the existing leather not only comprises a surface layer with a special grain layer, namely a plate surface, which has the characteristics of natural grain and luster and comfortable hand feeling, but also comprises an untreated leather (naked leather) which is called a leather skin and also comprises a leather grass or fur body, and the untreated leather is a leather with fur on one surface obtained by tanning and dyeing and finishing a fur-bearing animal leather, and the untreated leather is also called fur. The fur consists of a quilt and a board, wherein the quilt refers to one side with animal hair, and the board is a leather surface with natural grains and luster.

Leather treatment refers to the process of processing hides that are easily spoiled, i.e., the hides, through a series of processes, into soft and non-spoiled leather. Generally, from the hide to the finished leather, three stages are roughly divided, namely a preparation stage, a tanning stage and a finishing stage, and mainly comprise soaking, fleshing, unhairing, liming, degreasing, softening, pickling, tanning, neutralizing, filling, fatliquoring, dyeing and the subsequent finishing stage. Among them, the skins which are initially peeled off are generally called skins, also called hides, and are subjected to degreasing, dehairing and first tanning with lime, sodium sulfide, chlorine powder, nitric acid and chromium powder, etc., to be blue with moisture, and are generally called wet blue skins, also called delimed skins.

In the current production process of the cowhide of the tire, mainly a plane is taken as a main object, the production and processing of the cowhide product of the shrunk grain type are relatively less, and the production and processing are generally carried out by two modes: firstly, the leather is removed, then the shrinking lines are realized by the rapid combination of the surfaces of aldehyde products under the condition of high PH value, but the leather removing risk is large, the size of the shrunk lines is not uniform, the shrinking lines have a great relationship with the tightness degree of the leather, and the control is not facilitated; secondly, the leather color blank is softened by hot falling, and the lines are shrunk by controlling the temperature, the humidity and the time, but the requirement on the consistency of the processing of the leather blank is very high under the condition, otherwise, the shrunk lines have large difference between the tension and the tension, and the lines are different in size at different parts of the same leather, so that the production is difficult to control.

Therefore, how to obtain a treatment process more suitable for the production of shrunk pattern type cowhide and solve the problems existing in the production process becomes a problem to be solved by many manufacturers and many front-line researchers in the industry.

Disclosure of Invention

In view of the above, the technical problem to be solved by the present invention is to provide a coating agent, a comprehensive coating process and a wet blue skin treatment process, particularly a coating agent and a comprehensive coating process for shrunk-line type cowhide and a wet blue skin treatment process for cowhide.

The invention provides a coating agent for fetal calf, which comprises the following components in part by weight:

preferably, the composite resin comprises one or more of composite resin AK, composite resin UPC 79, composite resin RODA PURK8727, composite resin K050, composite resin KFC993 and composite resin 4185-LK;

the cationic oil wax comprises one or more of cationic oil wax melio group NU, cationic oil wax SPK9420, cationic oil wax AC7529, cationic oil wax KFC 998, cationic oil wax K72, cationic oil wax K78 and cationic oil wax NEOFILME 1175;

the osmotic agent comprises the osmotic agent AU 5090 and/or the osmotic agent 8868 EX.

The invention provides a comprehensive coating process, which comprises the following steps:

1) ironing and coating the color blank of the leather, ironing and spraying to obtain finished leather;

the finishing agent for ironing coating comprises the finishing agent in any one of the technical schemes.

Preferably, the ironing coating is a multiple ironing coating;

the spraying amount of the coating agent is 10-15 g/sf;

the leather comprises a cowhide leather.

Preferably, the ironing temperature is 120-150 ℃; the ironing pressure is 10-15 kg;

in the process of the multiple ironing spraying, the spraying amount of each time is 2-3 g/sf;

in each ironing and spraying process, the spraying frequency is multiple times;

in the process of ironing and spraying for multiple times, the proportion of each component in the coating agent sprayed each time is different.

The invention also provides a blue wet leather treatment process, which comprises the following steps:

A) carrying out toggling treatment on the pretreated wet blue leather to obtain an intermediate product;

B) and adding a composite grain shrinking agent into the intermediate product obtained in the step for grain shrinking treatment to obtain a semi-finished product with the shrunk grains.

C) Processing the semi-finished product with shrunk grains to obtain a color blank of the leather;

D) and (3) coating the color blank of the leather obtained in the step (a) by the comprehensive coating process in any one of the technical schemes to obtain the finished leather.

Preferably, the composite shrinking agent comprises the following components in percentage by mass:

the wet blue skin comprises wet blue skin of a cowhide.

Preferably, the texturizing agent comprises one or more of texturizing agent SCU, texturizing agent SELLATAN LV, and texturizing agent RELUGAN GT-50;

the emulsifier comprises one or more of emulsifier SAF, emulsifier PERAMIT 2L and emulsifier ECOTENS SC 3;

the acid comprises one or more of formic acid, lactic acid and sulfuric acid;

the mass ratio of the composite grain shrinking agent to the intermediate product is (1.5-2.5): 1.

preferably, the temperature of the grain shrinking treatment is 20-24 ℃;

the time for the grain shrinking treatment is 75-90 minutes;

the pH value of the wrinkle reduction treatment is 1.8-2.0;

the specific steps of the reduction processing are as follows:

and (3) putting water and acid into a rotary drum or a scribing groove for rotary mixing, adding the grain shrinking agent, further rotary mixing, putting the intermediate product obtained in the step, continuing to rotate, adding the emulsifier, and finally rotating to obtain a semi-finished product after grain shrinking.

Preferably, the pretreatment comprises one or more of water squeezing, shaving and trimming;

the temperature of the toggling plate is 70-75 ℃; the time of the toggling is 120-150 minutes;

the toggling plate is a 4-direction toggling plate;

the treatment comprises one or more of retanning, neutralisation, stuffing, fatliquoring, dyeing and finishing;

the finishing comprises one or more of cleaning, setting up, squeezing water, heating, hanging and airing, spraying water, breaking, toggling and trimming.

The invention provides a coating agent for a cowhide of a fetus, which comprises, by mass, 20-80 parts of composite resin, 20-30 parts of cationic oil wax, 10-20 parts of penetrating agent and 350-400 parts of water. Compared with the prior art, the invention aims at the defects that the existing production and processing technology of the shrinkage line leather, particularly the production technology of the shrinkage line cowhide has large tannage risk, uneven size of the shrinkage line, great relation with the tightness degree of the leather and difficult control, or has very high requirement on the consistency of the leather blank treatment, and the shrinkage line has large difference between the leather and the leather, and the different parts of the same leather have different line sizes, so that the production is difficult to control.

The invention creatively provides a composite coating agent, in particular to a coating agent suitable for a comprehensive coating process for producing shrunk pattern type fetal calf, which adopts specific components and proportion, particularly specific proportion of composite resin and cationic wax oil, and combines with a corresponding comprehensive coating process, so that the leather after the steps of retanning, filling and greasing can ensure the compactness and fullness, has good controllability and high stability for leather shrunk pattern, can produce shrunk pattern type fetal calf with uniform lines and strong granular feeling, has slight covering effect, can finely treat the problems of slight damage, colored pattern and uneven color, can ensure the feeling of granular pores and permeability, and ensures the style and grade of the product. Meanwhile, the production process is environment-friendly, safe, reliable, mild in condition and suitable for large-scale popularization and application.

Experimental results show that the shrinkage grain type cowhide has uniform grains, strong granular feeling, proper covering effect and good hand feeling.

Drawings

FIG. 1 is an external view of a shrunk cowhide product prepared in example 1 of the present invention;

FIG. 2 is an external view of a shrunk cowhide product prepared by a conventional cowhide treatment process;

FIG. 3 is an external view of a shrunk cowhide product prepared in example 2 of the present invention;

fig. 4 is an external view of a shrunk cowhide product prepared in example 3 of the present invention.

Detailed Description

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

All of the starting materials of the present invention, without particular limitation as to their source, may be purchased commercially or prepared according to conventional methods well known to those skilled in the art.

All the raw materials of the present invention are not particularly limited in their purity, and the present invention preferably adopts industrial purity or conventional purity used in the field of leather production.

All the raw materials, the marks and the acronyms thereof belong to the conventional marks and acronyms in the field, each mark and acronym is clear and definite in the field of related application, and the raw materials can be purchased from the market or prepared by a conventional method by the technical staff in the field according to the marks, the acronyms and the corresponding application.

All the processes of the invention, the abbreviations thereof belong to the common abbreviations in the art, each abbreviation is clear and definite in the field of its associated use, and the ordinary process steps thereof can be understood by those skilled in the art from the abbreviations.

The invention provides a coating agent for fetal calf, which comprises the following components in part by weight:

in the coating agent of the present invention, the composite resin is not particularly limited, and may be a composite resin known to those skilled in the art, and those skilled in the art may select and adjust the composite resin according to the actual application, product requirements and quality requirements, and the composite resin of the present invention preferably includes one or more of composite resin AK, composite resin UPC 79, composite resin rodupurk 8727, composite resin K050, composite resin KFC993 and composite resin 4185-LK, more preferably composite resin AK, composite resin UPC 79, composite resin RODA PURK8727, composite resin K050, composite resin KFC993 or composite resin 4185-LK, specifically, it may be a composite resin AK produced by STHAL, a composite resin UPC 79 produced by finkem, a composite resin RODA PURK8727 produced by TFL, a composite resin K050 produced by Apa, a composite resin KFC993 produced by finkem, or a composite resin 4185-LK produced by Pickle.

The addition amount of the composite resin is preferably 20 to 80 parts by weight, more preferably 30 to 70 parts by weight, and still more preferably 40 to 60 parts by weight. The present invention is not particularly limited to other parameters of the composite resin, and the parameters of the conventional composite resin known to those skilled in the art may be selected and adjusted according to the actual application, the product requirements and the quality requirements.

In the coating agent of the present invention, the cationic oil wax is not particularly limited, and may be selected and adjusted by those skilled in the art according to the actual application, product requirements and quality requirements, and the cationic oil wax of the present invention preferably includes one or more of cationic oil wax melio group NU, cationic oil wax SPK9420, cationic oil wax AC7529, cationic oil wax KFC 998, cationic oil wax K72, cationic oil wax K78 and cationic oil wax NEOFILM E1175, more preferably cationic oil wax melio group NU, cationic oil wax SPK9420, cationic oil wax AC7529, cationic oil wax KFC 998, cationic oil wax K72, cationic oil wax K78 or cationic oil wax NEOFILM 1175, and particularly may be cationic oil wax produced by stelleogroup NU, cationic oil wax produced by bio spon corporation 9420, cationic oil wax produced by bio spon corporation, Cationic oil wax AC7529 from finkem, cationic oil wax KFC 998 from finkem, cationic oil wax K72 from Apa, cationic oil wax K78 from Apa, or cationic oil wax NEOFILM E1175 from SAMIA.

The adding amount of the cationic oil wax is 20-30 parts by weight, preferably 22-28 parts by weight, and more preferably 24-26 parts by weight. The other parameters of the cationic oil wax are not particularly limited in the present invention, and can be selected and adjusted by those skilled in the art according to the practical application, product requirements and quality requirements, according to the parameters of the conventional cationic oil wax well known to those skilled in the art.

In the coating agent of the present invention, the penetrant is not particularly limited, and any penetrant known to those skilled in the art may be used, and those skilled in the art may select and adjust the penetrant according to the actual application, product requirements, and quality requirements, and the penetrant of the present invention preferably includes a penetrant AU 5090 and/or a penetrant 8868EX, more preferably a penetrant AU 5090 or a penetrant 8868EX, and particularly, may be a penetrant AU 5090 produced by Biofin corporation or a penetrant 8868EX produced by pilchare corporation.

The addition amount of the penetrating agent is preferably 10-20 parts by weight, more preferably 12-18 parts by weight, and more preferably 14-16 parts by weight. The invention is not limited to other parameters of the penetrant, and the parameters of the conventional penetrant known to those skilled in the art can be selected and adjusted according to the actual application, product requirements, and quality requirements. The addition amount of the water is preferably 350 to 400 parts by weight, more preferably 360 to 390 parts by weight, and more preferably 370 to 380 parts by weight.

The invention also provides a comprehensive coating process, which comprises the following steps:

1) ironing and coating the color blank of the leather, ironing and spraying to obtain finished leather;

the finishing agent for ironing coating comprises the finishing agent in any one of the technical schemes.

The selection and proportion of the coating agent required in the comprehensive coating process and the corresponding optimization principle can be corresponding to the selection and composition of the corresponding raw materials in the coating agent and the corresponding optimization principle, and are not described in detail herein.

The finished leather according to the invention is particularly preferably the finished leather of a cowhide. The overall amount of the coating agent is not particularly limited, and may be selected and adjusted by those skilled in the art according to actual production conditions, quality requirements and leather conditions, and the coating agent is preferably sprayed in an amount (total amount) of 10 to 15g/sf, more preferably 11 to 14g/sf, and even more preferably 12 to 13g/sf, to further optimize and complete the process flow and ensure the coating effect of the final product.

The specific steps of the ironing coating are not particularly limited by the present invention, and may be implemented by conventional ironing coating steps well known to those skilled in the art, and the steps can be selected and adjusted by those skilled in the art according to actual production conditions, quality requirements and leather conditions, and the present invention further optimizes and completes the process flow to ensure the coating effect of the final product, and the ironing coating is preferably multiple ironing coatings, and the specific steps may preferably be: ironing, coating and spraying (coating agent), ironing, coating and spraying again, and ironing.

The specific ironing parameters are not particularly limited, and the ironing parameters are selected and adjusted by the ordinary ironing parameters known by the technical personnel in the field, and the technical personnel in the field can select and adjust the ironing parameters according to the actual production condition, the quality requirement and the leather condition, the ironing temperature is preferably 120-150 ℃, more preferably 125-145 ℃, and more preferably 130-140 ℃ for further optimizing and completing the process flow and ensuring the finishing effect of the final product. The ironing pressure is preferably 5-15 kg, more preferably 7-13 kg, and more preferably 9-11 kg. The ironing speed is preferably 5-9M (meters per minute), and more preferably 7-8M (meters per minute).

The specific parameters of the coating spraying slurry are not particularly limited, and the parameters of the conventional coating spraying slurry known by the skilled in the art can be selected and adjusted by the skilled in the art according to the actual production situation, the quality requirement and the leather condition, the coating effect of the final product is ensured by further optimizing and integrating the process flow, and in the process of the multiple ironing spraying, the amount of each spraying is preferably 2-3 g/sf, more preferably 2.2-2.8 g/sf, and more preferably 2.4-2.6 g/sf. In the process of ironing and spraying for multiple times, the proportion of each component in the coating agent sprayed each time is preferably different, and can be adjusted according to the condition of the hide. In the ironing and spraying process of each time, the spraying frequency is preferably multiple times, more preferably 2-3 times, and more preferably 2 times.

The specific steps of the ironing and spraying are not particularly limited, and the steps of the ironing and spraying are conventional and well known to those skilled in the art, and the selection and adjustment can be performed by the skilled in the art according to the actual production condition, the quality requirement and the leather condition, and for further optimizing and completing the process flow and ensuring the finishing effect of the final product, the specific steps of the ironing and spraying can be preferably as follows: ironing, spraying light and ironing.

The specific ironing parameters are not particularly limited, and the ironing parameters are selected and adjusted by the ordinary ironing parameters known by the technical personnel in the field, and the technical personnel in the field can select and adjust the ironing parameters according to the actual production condition, the quality requirement and the leather condition, the ironing temperature is preferably 120-150 ℃, more preferably 125-145 ℃, and more preferably 130-140 ℃ for further optimizing and completing the process flow and ensuring the finishing effect of the final product. The ironing pressure is preferably 5-15 KG, more preferably 7-13 KG, and more preferably 9-11 KG. The ironing speed is preferably 5-9M (meters per minute), and more preferably 7-8M (meters per minute).

The specific parameters of the spray polishing are not particularly limited by the invention, and the parameters of the conventional spray polishing known by the technicians in the field can be used, and the technicians in the field can select and adjust the parameters according to the actual production condition, the quality requirement and the leather condition. The spraying times in the light spraying process are preferably multiple times, more preferably 2-3 times, and more preferably 2 times. The amount of each spraying is preferably 2-3 g/sf, more preferably 2.2-2.8 g/sf, and more preferably 2.4-2.6 g/sf.

The invention provides a comprehensive coating agent and a comprehensive coating process for the cowhide of a tire, which comprises the steps of firstly ironing, then adopting a specific coating agent, particularly a specific mixture ratio of a composite resin and a cationic wax, and firstly carrying out low-coating, thereby carrying out covering and hand feeling treatment; then ironing and intermediate coating are carried out, and the key is to adjust the specific proportion of the composite resin and the cationic wax oil again to further improve the covering and hand feeling effects. The invention utilizes certain compound resin and cationic wax to match and match with proper mechanical action, and finally plays a role in covering and improving the surface effect. Finally, ironing and spraying light treatment is carried out to improve the physical parameters of the surface and the hand feeling of the surface. The steps of ironing, coating, ironing and spraying the light provided by the invention not only have better covering power, but also can lead the pores of the leather product to be still transparent, clear and fine, thereby greatly improving the grade and the added value of the product.

The invention also provides a blue wet leather treatment process, which comprises the following steps:

A) carrying out toggling treatment on the pretreated wet blue leather to obtain an intermediate product;

B) and adding a composite grain shrinking agent into the intermediate product obtained in the step for grain shrinking treatment to obtain a semi-finished product with the shrunk grains.

C) Processing the semi-finished product with shrunk grains to obtain a color blank of the leather;

D) and (3) coating the color blank of the leather obtained in the step (a) by the comprehensive coating process in any one of the technical schemes to obtain the finished leather.

The steps, raw material selections and proportions of the coating process required in the wet blue leather treatment process, the coating agent used in the wet blue leather treatment process, and the corresponding optimization principles can correspond to the steps, raw material selections and proportions of the coating process and the coating agent, and the corresponding optimization principles, and are not described in detail herein.

The meaning of the blue wet hide is not particularly limited in the present invention, and the definition of the blue wet hide known to those skilled in the art, i.e. the cooked hide or the first tanned hide. The kind of the wet blue leather is not particularly limited in the present invention, and may be the kind of leather commonly used and well known to those skilled in the art, and those skilled in the art can select and adjust the kind according to the actual production situation, quality requirement and skin condition, and the kind of the wet blue leather in the present invention preferably includes one or more of cow leather, sheep leather, pig leather and rabbit leather, more preferably cow leather, sheep leather, pig leather or rabbit leather, more preferably cow leather, and most preferably fetal cow leather.

The concentration of each raw material is not particularly limited in the present invention, and may be defined by the amount of raw material or the percentage of raw material in the treating solution in each treating step, which is well known to those skilled in the art, that is, the amount of hide added in the drum or the paddle during each treating step.

The invention firstly carries out toggling treatment on the pretreated wet blue leather to obtain an intermediate product.

The wet blue skin according to the invention is particularly preferably the wet blue skin of a cowhide. The specific steps and parameters of the pretreatment are not particularly limited in the invention, and the steps and parameters for the pretreatment of the leather, which are well known to those skilled in the art, can be selected and adjusted according to the actual production situation, quality requirements and skin condition. The wringing is preferably to wring the wet blue leather transversely and to wring the leather to make the surface whitish. The thickness of the shaving is preferably controlled to be 0.8-0.85 mm, more preferably 0.81-0.84 mm, and still more preferably 0.82-0.83 mm.

The invention is not particularly limited with regard to the specific steps and parameters of the toggling treatment, which are well known to the person skilled in the art, for leather, and which can be selected and adjusted by the person skilled in the art according to the actual production situation, quality requirements and hide condition, preferably the toggling treatment step for cowhide, which requires toggling and drying. The toggling is preferably a 4-way toggling. The temperature of the toggling plate is preferably 70-75 ℃, more preferably 71-74 ℃, and more preferably 72-73 ℃. The time of the toggling time is preferably 120-150 minutes, more preferably 125-145 minutes, and more preferably 130-140 minutes.

According to the invention, the intermediate product obtained in the above step is added into the compound grain shrinking agent according to any one of the above technical schemes for grain shrinking treatment, and then a semi-finished product after grain shrinking is obtained.

The invention has no special limitation on the whole using amount of the composite grain shrinking agent, and the using amount of the conventional grain shrinking agent known by the technical personnel in the field can be selected and adjusted by the technical personnel in the field according to the actual production condition, the quality requirement and the hide condition, the invention further optimizes and completes the process flow to ensure the dyeing effect of the final product, and the mass ratio of the composite grain shrinking agent to the intermediate product is preferably (1.5-2.5): 1, more preferably (1.7 to 2.3): 1, more preferably (1.9 to 2.1): 1.

the specific materials of the compound grain shrinking agent are not particularly limited, and the compound grain shrinking agent can be selected and adjusted by conventional grain shrinking agents known to those skilled in the art according to actual production conditions, quality requirements and skin conditions, and in order to further optimize and complete process flow and ensure the effect of a final product, the compound grain shrinking agent for grain shrinking treatment preferably comprises the following components in percentage by mass:

in the compound grain reducing agent of the present invention, the grain reducing agent is not particularly limited, and may be a grain reducing agent for leather well known to those skilled in the art, and those skilled in the art can select and adjust the grain reducing agent according to the actual application, the product requirement and the quality requirement, and the grain reducing agent of the present invention preferably includes one or more of a grain reducing agent SCU, a grain reducing agent SELLATAN LV and a grain reducing agent RELUGAN GT-50, more preferably a grain reducing agent SCU, a grain reducing agent SELLATAN LV or a grain reducing agent RELUGAN GT-50, and specifically may be a grain reducing agent SCU produced by STAHL company, a grain reducing agent SELLATANLV produced by TFL company or a grain reducing agent RELUGAN GT-50 produced by BASF company.

The addition amount of the grain shrinking agent is preferably 10-15 parts by weight, more preferably 11-14 parts by weight, more preferably 12-13 parts by weight, and particularly 10-12 parts by weight. The invention is not limited to other parameters of the graining agent, and the parameters of the conventional graining agent known to those skilled in the art can be selected and adjusted according to the actual application situation, the product requirement and the quality requirement.

In the compound grain shrinking agent of the present invention, the emulsifier is not particularly limited, and may be a fat liquor for leather, which is well known to those skilled in the art, and those skilled in the art can select and adjust the fat liquor according to the actual application, product requirements and quality requirements, and the emulsifier of the present invention preferably includes one or more of emulsifier SAF, emulsifier pearlmit 2L and emulsifier ecotenes SC3, more preferably emulsifier SAF, emulsifier pearlmit 2L or emulsifier ecotenes SC3, and specifically may be emulsifier SAF produced by TFL company, emulsifier pearlmit 2L produced by keh chemical industry or emulsifier ecotenes SC3 produced by LANXESS company.

The addition amount of the emulsifier of the present invention is preferably 0.1 to 0.5 part by weight, more preferably 0.2 to 0.4 part by weight, more preferably 0.25 to 0.35 part by weight, and particularly may be 0.25 to 0.3 part by weight. The present invention is not limited to other parameters of the emulsifier, and the parameters of the emulsifier known to those skilled in the art can be selected and adjusted according to the actual application, product requirements and quality requirements.

In the compound grain shrinking agent of the present invention, the acid is not particularly limited in the present invention, and may be an acid for adjusting pH of leather, which is well known to those skilled in the art, and can be selected and adjusted by those skilled in the art according to practical application, product requirements and quality requirements, and the acid of the present invention preferably includes one or more of formic acid, lactic acid and sulfuric acid, and more preferably formic acid, lactic acid or sulfuric acid.

The addition amount of the acid is preferably 0.4 to 0.8 part by weight, more preferably 0.5 to 0.7 part by weight, more preferably 0.55 to 0.65 part by weight, and particularly may be 0.5 to 0.6 part by weight. The invention is not limited to other parameters of the acid, which are known to those skilled in the art, and can be selected and adjusted by those skilled in the art according to the actual application, the product requirements and the quality requirements.

In the composite grain shrinking agent, the addition amount of the water is preferably 120-200 parts by weight, more preferably 140-180 parts by weight, more preferably 150-160 parts by weight, and particularly may be 150-200 parts by weight.

The specific steps and parameters of the grain shrinking treatment are not particularly limited, the steps and parameters of the grain shrinking treatment of the leather, which are well known to those skilled in the art, can be selected and adjusted by those skilled in the art according to the actual production condition, quality requirement and leather condition, and the temperature of the grain shrinking treatment is preferably 20-24 ℃, more preferably 21-23 ℃, and more preferably 20-22 ℃. The time for the grain shrinking treatment is preferably 75-90 minutes, more preferably 78-88 minutes, and even more preferably 80-85 minutes. The pH value of the wrinkle reduction treatment is preferably 1.8-2.0, more preferably 1.8-1.9, and more preferably 1.9-2.0.

In order to optimize and complete process flow and ensure the grain shrinking effect of the final product, the specific steps of the grain shrinking treatment are preferably as follows:

and (3) putting water and acid into a rotary drum or a scribing groove for rotary mixing, adding the grain shrinking agent, further rotary mixing, putting the intermediate product obtained in the step, continuing to rotate, adding the emulsifier, and finally rotating to obtain a semi-finished product after grain shrinking.

The invention provides a composite grain shrinking agent for the cowhide and a comprehensive grain shrinking process, wherein the grain shrinking agent adopts specific components and proportions, and is combined with a corresponding grain shrinking process, so that the leather grain shrinking in a grain shrinking procedure is good in controllability and high in stability, and the grain shrinking cowhide with uniform grains and strong granular feeling can be produced. The comprehensive grain shrinking process provided by the invention comprises the steps of firstly carrying out water squeezing and even shaving on wet blue leather, and controlling a certain thickness; and then carrying out wet stretching, controlling the temperature in an oven to be 70-75 ℃, stretching 4 pieces of the blue leather to be dried thoroughly, then quickly putting the leather into a rotary drum, and then carrying out grain shrinkage by using a composite grain shrinkage agent. The method controls the parameters and the range of the toggling plate, and cooperatively controls the parameters such as the dosage, the temperature, the pH value and the like of the composite grain reducing agent in the grain reducing treatment, so that the tightness and the fullness of the hide can be ensured after the subsequent steps of retanning, filling and fatliquoring, and the production process is environment-friendly, safe, reliable, mild in condition and suitable for large-scale popularization and application.

The invention then processes the semi-finished product with shrunk grains to obtain the color blank of leather.

The present invention is not particularly limited in terms of specific steps and parameters of the treatment, which may be selected and adjusted by those skilled in the art according to the actual production situation, quality requirements and the condition of the skin, as in the conventional treatment after the skin reduction, but preferably includes one or more of retanning, neutralization, filling, fatliquoring, dyeing and finishing, more preferably, a plurality of retanning, neutralization, filling, fatliquoring, dyeing and finishing, and more preferably, the retanning, neutralization, filling, fatliquoring, dyeing and finishing are performed in sequence. The specific steps and parameters of the retanning, neutralization, filling, fatliquoring, dyeing and finishing are not particularly limited in the present invention, and may be selected and adjusted by those skilled in the art according to the actual application, product requirements and quality requirements, as long as the conventional steps and parameters of retanning, neutralization, filling, fatliquoring, dyeing and finishing are well known to those skilled in the art. The finishing of the invention preferably comprises one or more of cleaning, building, wringing, heating, hanging and airing, water spraying, milling, toggling and trimming, more preferably comprises a plurality of cleaning, building, wringing, heating, hanging and airing, water spraying, milling, toggling and trimming, and more preferably comprises sequentially cleaning, building, wringing, heating, hanging and airing, water spraying, milling, toggling (three-way) and trimming.

Finally, the finished leather is obtained after the color blank of the leather obtained in the step is coated by the comprehensive coating process in any one of the technical schemes.

The steps, the selection and the proportion of the coating agent and the corresponding preferred principle required in the combined coating process can correspond to the steps, the selection and the proportion of the raw materials and the corresponding preferred principle in the coating process and the coating agent, and are not described in detail herein.

In order to further optimize and complete process flow and ensure the finishing effect of a final product, the processing process route of the wet blue leather can be specifically shown as follows:

squeezing, shaving, trimming, toggling, grain shrinking, retanning, neutralizing, filling, greasing, marbling, standing, squeezing, vacuum, cooling by hanging, water spraying, softening, toggling, trimming, bottom sealing, cation spraying, polishing, dry shaving, dedusting, softening, toggling, trimming, ironing, pulp spraying, ironing, polishing and ironing.

The steps of the invention provide a coating agent for the fetal calf, a comprehensive coating process for the fetal calf and a blue wet skin treatment process for the fetal calf. In the comprehensive coating process provided by the invention, a specific coating agent, particularly a specific mixture ratio of composite resin and cationic wax is adopted, and low coating is firstly carried out, so that covering and hand feeling treatment are well carried out; then ironing and intermediate coating are carried out, and the key is to adjust the specific proportion of the composite resin and the cationic wax oil again to further improve the covering and hand feeling effects. The invention provides a blue wet leather treatment process suitable for the production of shrunk grain type cowhide, which adopts a composite shrinking agent with specific components and proportions, combines with a corresponding shrinking process, particularly controls parameters and ranges of a toggling plate, and cooperatively controls parameters such as the using amount, the temperature, the pH value and the like of the composite shrinking agent during shrinking grain treatment, so that after the subsequent steps of retanning, filling and greasing, the tightness and the fullness of leather can be ensured, the controllability on leather shrinking grain in the shrinking grain process is good, the stability is high, and the shrunk grain type cowhide with uniform grains and strong granular sensation can be produced.

The invention utilizes certain compound resin and cationic wax to match and match with proper mechanical action, and finally plays a role in covering and improving the surface effect; finally, ironing and spraying light treatment is carried out to improve the physical parameters of the surface and the hand feeling of the surface. The wet blue leather treatment process for the shrunk grain type fetal calf provided by the invention has the advantages that the controllability on leather shrunk grain is good, the stability is high, the shrunk grain type fetal calf with uniform grain and strong granular sensation can be produced, the final pores of a leather product are still transparent, clear and fine although the hiding power is good, and the grade and the added value of the product are greatly improved; in addition, the production process is environment-friendly, safe, reliable, mild in condition and suitable for large-scale popularization and application.

Experimental results show that the shrinkage grain type cowhide has uniform grains, strong granular feeling and good hand feeling.

For further illustration of the present invention, a coating agent, a comprehensive coating process and a wet blue leather treatment process provided by the present invention will be described in detail with reference to the following examples, but it should be understood that the examples are carried out on the premise of the technical solution of the present invention, and the detailed embodiments and specific procedures are given only for further illustration of the features and advantages of the present invention, not for limitation of the claims of the present invention, and the scope of protection of the present invention is not limited to the following examples.

Example 1

Water squeezing: transversely squeezing the blue leather to make the surface of the leather white;

shaving: the shaving thickness is controlled to be 0.8-0.85 mm;

trimming:

toggling: the temperature is 75 ℃, four expansions are performed, and the stretching and the drying are performed;

shrinking the lines: 150% water, 20 deg.C, PH value controlled at 2.0, adding 10% SCU, rotating uniformly, rapidly throwing into skin, rotating for 60 min, adding 0.3% SAF, rotating for 30 min, and draining.

Retanning: 200% of water, the temperature is 35 ℃, 3% of glutaraldehyde and 3% of FD chromium powder are added, then a certain amount of buffering agent and alkali extracting agent are added, and the pH value is controlled to be about 3.8.

Neutralizing: adding 2% of sodium formate and 1% of baking soda into 200% of water at the temperature of 35 ℃, rotating for 60 minutes, controlling the pH value to be 5.3-5.5, and then draining; washing with water at 25 deg.C;

filling: adding 3% of PT 400 into 100% of water at the temperature of 30 ℃, adding 2-5% of synthetic tannin and 3-5% of plant tannin extract; turning for 90 minutes by using 2-5% of oil acidified by sulfurous acid and 2-4% of vegetable protein; then 150% of water at 45 ℃ was added, and 1% formic acid (in two portions) was added, and the pH was controlled to about 3.5 with 20 minutes rotation. Then washing with water at 50 ℃ and heating once;

fat liquoring: 200 percent of water, 50 ℃, 2 to 4 percent of protein filler, 2 to 5 percent of synthetic oil, 2 to 5 percent of sulfated fish oil, 0.3 percent of mildew preventive, 1 to 2 percent of emulsifier and 1 percent of formic acid are added in two times, and the PH value is controlled to be about 3.6.

Dyeing: adding 1-2% of synthetic oil into 200% of water at the temperature of 50 ℃, adding 1.5-2% of black dye, adding 1% of leveling agent, adding 1% of formic acid, adding the mixture in two times, and controlling the pH value to be about 3.2;

cleaning, namely rotating 250 percent of water, 0.5 percent of formic acid and 0.3 percent of 301-50A for 15 minutes to remove the skin;

building a horse:

water squeezing: transversely wringing water, and requiring knife return;

vacuum heating: 50 ℃ for 90 seconds

Hanging and cooling: naturally drying, and controlling the water content below 8% in summer;

water spraying: spraying water on the meat surface, and discharging 2 rows of 8M;

and (3) softening: directly milling without heating in the first hour, heating to 45 ℃ in the second hour, and milling for one hour at the temperature of 45 ℃;

toggling: three expansions

Trimming:

ironing: 10kg, 7m at 125 ℃;

and (3) spraying slurry: 400 parts of water, 80 parts of composite resin AK, 20 parts of cationic oil wax, 20 parts of penetrating agent, 20 grids, and spraying for 2 times under 0.5 pressure;

ironing: 10kg, 7m at 125 ℃;

and (3) spraying slurry: 400 parts of water, 20 parts of composite resin AK, 30 parts of cationic oil wax, 10 parts of penetrating agent, 20 grids, 0.5 pressure and 2 times of spraying

Ironing: 10kg, 7m at 125 ℃;

and (3) spraying light: spraying 200 parts of water, 30 parts of nitrocotton gloss oil, 10 parts of cationic oil wax, 20 grids, 0.5 pressure for 2 times;

ironing: 125 ℃, 10kg, 7 m.

The shrunk pattern cowhide prepared in example 1 of the present invention was subjected to appearance inspection.

Referring to fig. 1, fig. 1 is an external view of a shrunk cowhide product prepared in example 1 of the present invention.

Referring to fig. 2, fig. 2 is an external view of a shrunk cowhide product prepared by a conventional cowhide treatment process.

As can be seen from the figures 1 and 2, the shrunk cowhide product prepared by the invention has the advantages of uniform grain shrinkage, easy control, strong grain granular sensation, good covering effect and good surface hand feeling, and the pores of the covered cowhide product are still transparent, clear and fine, thereby greatly improving the grade and the additional value of the product.

The shrunk pattern cowhide prepared by the embodiment of the invention is compared and detected.

Referring to table 1, table 1 shows the technical solutions and effect comparison data of the embodiments of the present invention.

TABLE 1

Example 2

Water squeezing: transversely squeezing the blue leather to make the surface of the leather white;

shaving: the shaving thickness is controlled to be 0.8-0.85 mm;

trimming edge

Toggling: the temperature is 75 ℃, four expansions are performed, and the stretching and the drying are performed;

shrinking the lines: 200% water, 20 deg.C, PH value controlled at 1.5, adding 12% SCU, rotating uniformly, rapidly throwing into skin, rotating for 60 min, adding 0.3% SAF, rotating for 30 min, and draining.

Retanning: 200% of water, the temperature is 35 ℃, 2% of glutaraldehyde and 3% of FD chromium powder are added, then a certain amount of buffering agent and alkali extracting agent are added, and the pH value is controlled to be about 3.8.

Neutralizing: adding 2% of sodium formate and 1% of baking soda into 200% of water at the temperature of 35 ℃, rotating for 60 minutes, controlling the pH value to be 5.3-5.5, and then draining; washing with water at 25 deg.C;

filling: adding 3% of PT 400 into 100% of water at the temperature of 30 ℃, adding 2-5% of synthetic tannin and 3-5% of plant tannin extract; turning for 90 minutes by using 2-5% of oil acidified by sulfurous acid and 2-4% of vegetable protein; then 150% of water at 45 ℃ was added, and 1% formic acid (in two portions) was added, and the pH was controlled to about 3.5 with 20 minutes rotation. Then washing with water at 50 ℃ and heating once;

fat liquoring: adding 2-4% of protein filler into 200% of water at 50 ℃, adding 2-5% of synthetic oil and 2-5% of sulfated fish oil, adding 0.3% of mildew preventive, adding 1-2% of emulsifier, adding 1% of formic acid, adding the mixture in two times, and controlling the pH value to be about 3.6.

Dyeing: adding 1-2% of synthetic oil into 200% of water at the temperature of 50 ℃, adding 1.5-2% of black dye, adding 1% of leveling agent, adding 1% of formic acid, adding the mixture in two times, and controlling the pH value to be about 3.2;

cleaning, namely rotating 250 percent of water, 0.5 percent of formic acid and 0.3 percent of 301-50A for 15 minutes to remove the skin;

building a horse:

water squeezing: transversely wringing water, and requiring knife return;

vacuum: 50 ℃ for 90 seconds

Hanging and cooling: naturally drying, and controlling the water content below 8% in summer;

water spraying: spraying water on the meat surface, and discharging 2 rows of 8M;

and (3) softening: directly milling without heating in the first hour, heating to 45 ℃ in the second hour, and milling for one hour at the temperature of 45 ℃;

toggling: three expansions

Trimming:

ironing: 10kg, 7m at 125 ℃;

and (3) spraying slurry: 400 parts of water, 60 parts of composite resin AK, 30 parts of cationic oil wax, 20 parts of penetrating agent, 20 grids, and spraying for 2 times under the pressure of 0.5;

ironing: 10kg, 7m at 125 ℃;

and (3) spraying slurry: 400 parts of water, 40 parts of composite resin AK, 40 parts of cationic oil wax, 10 parts of penetrating agent, 20 grids, 0.5 pressure and 2 times of spraying

Ironing: 10kg, 7m at 125 ℃;

and (3) spraying light: spraying 200 parts of water, 20 parts of nitrocotton gloss oil, 10 parts of cationic oil wax, 20 grids, 0.5 pressure for 2 times;

ironing: 125 ℃, 10kg, 7 m.

The shrunk pattern cowhide prepared in example 2 of the present invention was subjected to appearance inspection.

Referring to fig. 3, fig. 3 is an external view of a shrunk cowhide product prepared in example 2 of the present invention.

As can be seen from figure 3, the shrunk cowhide product prepared by the invention has the advantages of uniform grain shrinkage, easy control, strong grain granular sensation, good covering and good surface hand feeling, and the pores of the covered cowhide product are still transparent, clear and fine, thereby greatly improving the grade and the additional value of the product.

The shrunk pattern cowhide prepared by the embodiment of the invention is compared and detected.

Referring to table 1, table 1 shows the technical solutions and effect comparison data of the embodiments of the present invention.

Example 3

Water squeezing: transversely squeezing the blue leather to make the surface of the leather white;

shaving: the shaving thickness is controlled to be 0.8-0.85 mm;

trimming:

toggling: the temperature is 75 ℃, four expansions are performed, and the stretching and the drying are performed;

shrinking the lines: 150% water, 20 deg.C, PH value controlled at 2.0, adding 10% SCU, rotating uniformly, rapidly throwing into skin, rotating for 60 min, adding 0.3% SAF, rotating for 30 min, and draining.

Retanning: 200% of water, the temperature is 35 ℃, 3% of glutaraldehyde and 3% of FD chromium powder are added, then a certain amount of buffering agent and alkali extracting agent are added, and the pH value is controlled to be about 3.8.

Neutralizing: adding 2% of sodium formate and 1% of baking soda into 200% of water at the temperature of 35 ℃, rotating for 60 minutes, controlling the pH value to be 5.3-5.5, and then draining; washing with water at 25 deg.C;

filling: adding 3% of PT 400 into 100% of water at the temperature of 30 ℃, adding 2-5% of synthetic tannin and 3-5% of plant tannin extract; turning for 90 minutes by using 2-5% of oil acidified by sulfurous acid and 2-4% of vegetable protein; then 150% of water at 45 ℃ was added, and 1% formic acid (in two portions) was added, and the pH was controlled to about 3.5 with 20 minutes rotation. Then washing with water at 50 ℃ and heating once;

fat liquoring: adding 2-4% of protein filler, 2-5% of synthetic oil and 2-5% of sulfated fish oil into 200% of water at the temperature of 50 ℃, adding 0.3% of mildew preventive, adding 1-2% of emulsifier, adding 1% of formic acid, adding the mixture in two times, and controlling the pH value to be about 3.6;

dyeing: adding 1-2% of synthetic oil into 200% of water at the temperature of 50 ℃, adding 1.5-2% of red dye, adding 1% of leveling agent, adding 1% of formic acid, adding the mixture in two times, and controlling the pH value to be about 3.2;

cleaning, namely rotating 250 percent of water, 0.5 percent of formic acid and 0.3 percent of 301-50A for 15 minutes to remove the skin;

building a horse:

water squeezing: transversely wringing water, and requiring knife return;

vacuum: 50 ℃ for 90 seconds

Hanging and cooling: naturally drying, and controlling the water content below 8% in summer;

water spraying: spraying water on the meat surface, and discharging 2 rows of 8M;

and (3) softening: directly milling without heating in the first hour, heating to 45 ℃ in the second hour, and milling for one hour at the temperature of 45 ℃;

toggling: three expansions

Trimming:

ironing: 10kg, 7m at 125 ℃;

and (3) spraying slurry: 400 parts of water, 60 parts of composite resin AK, 30 parts of cationic oil wax, 20 parts of penetrating agent, 20 grids, and spraying for 2 times under the pressure of 0.5;

ironing: 10kg, 7m at 125 ℃;

and (3) spraying slurry: 400 parts of water, 20 parts of composite resin AK, 30 parts of cationic oil wax, 10 parts of penetrating agent, 20 grids, 0.5 pressure and 2 times of spraying

Ironing: 10kg, 7m at 125 ℃;

and (3) spraying light: spraying 200 parts of water, 30 parts of nitrocotton gloss oil, 10 parts of cationic oil wax, 20 grids, 0.5 pressure for 2 times;

ironing: 125 ℃, 10kg, 7 m.

The shrunk pattern cowhide prepared in example 3 of the present invention was subjected to appearance inspection.

Referring to fig. 4, fig. 4 is an external view of a shrunk cowhide product prepared in example 3 of the present invention.

As can be seen from figure 4, the shrunk cowhide product prepared by the invention has the advantages of uniform grain shrinkage, easy control, strong grain granular sensation, good covering and good surface hand feeling, and the pores of the covered cowhide product are still transparent, clear and fine, thereby greatly improving the grade and the additional value of the product.

The shrunk pattern cowhide prepared by the embodiment of the invention is compared and detected.

Referring to table 1, table 1 shows the technical solutions and effect comparison data of the embodiments of the present invention.

The foregoing detailed description of a coating composition for a calfskin, a comprehensive coating process for a calfskin, and a wet blue treatment process for a calfskin according to the present invention, and the specific examples used herein to illustrate the principles and embodiments of the present invention, are provided solely to facilitate an understanding of the methods of the present invention and their core concepts, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention. The scope of the invention is defined by the claims and may include other embodiments that occur to those skilled in the art. Such other embodiments are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.

Claims (7)

1. The wet blue leather treatment process is characterized by comprising the following steps:

A) carrying out toggling treatment on the pretreated wet blue leather to obtain an intermediate product;

the wet blue leather is wet blue leather of fetal calf;

B) adding a composite grain shrinking agent into the intermediate product obtained in the step for grain shrinking treatment to obtain a semi-finished product with the shrunk grains;

the composite grain shrinking agent comprises the following components in percentage by mass:

C) processing the semi-finished product with shrunk grains to obtain a color blank of the leather;

D) coating the color blank of the leather obtained in the step by a comprehensive coating process to obtain finished leather;

the comprehensive coating process comprises the following steps:

1) ironing and coating the color blank of the leather, ironing and spraying to obtain finished leather;

the finishing agent for ironing finishing comprises:

the composite resin comprises one or more of composite resin AK, composite resin UPC 79, composite resin RODA PURK8727, composite resin K050, composite resin KFC993 and composite resin 4185-LK.

2. The wet blue skin treatment process according to claim 1, wherein the cationic oil wax comprises one or more of cationic oil wax melio group NU, cationic oil wax SPK9420, cationic oil wax AC7529, cationic oil wax KFC 998, cationic oil wax K72, cationic oil wax K78, and cationic oil wax NEOFILM E1175;

the osmotic agent comprises the osmotic agent AU 5090 and/or the osmotic agent 8868 EX.

3. The wet blue skin treatment process according to claim 1, wherein the iron finishing is a multiple iron finishing;

the spraying amount of the coating agent is 10-15 g/sf;

the leather comprises a cowhide leather.

4. The wet blue leather processing process according to claim 3, wherein the ironing temperature is 120-150 ℃; the ironing pressure is 10-15 kg;

in the process of the multiple ironing spraying, the spraying amount of each time is 2-3 g/sf;

in each ironing and spraying process, the spraying frequency is multiple times;

in the process of ironing and spraying for multiple times, the proportion of each component in the coating agent sprayed each time is different.

5. The wet blue treatment process according to claim 1, wherein the texturizing agent comprises one or more of texturizing agent SCU, texturizing agent SELLATAN LV, and texturizing agent RELUGAN GT-50;

the emulsifier comprises one or more of emulsifier SAF, emulsifier PERAMIT 2L and emulsifier ECOTENS SC 3;

the acid comprises one or more of formic acid, lactic acid and sulfuric acid;

the mass ratio of the composite grain shrinking agent to the intermediate product is (1.5-2.5): 1.

6. the wet blue leather processing process according to claim 1, wherein the temperature of the grain shrinking treatment is 20-24 ℃;

the time for the grain shrinking treatment is 75-90 minutes;

the pH value of the wrinkle reduction treatment is 1.8-2.0;

the specific steps of the reduction processing are as follows:

and (3) putting water and acid into a rotary drum or a scribing groove for rotary mixing, adding the grain shrinking agent, further rotary mixing, putting the intermediate product obtained in the step, continuing to rotate, adding the emulsifier, and finally rotating to obtain a semi-finished product after grain shrinking.

7. The wet blue skin treatment process according to claim 1, wherein the pre-treatment comprises one or more of wringing, shaving and trimming;

the temperature of the toggling plate is 70-75 ℃; the time of the toggling is 120-150 minutes;

the toggling plate is a four-way toggling plate;

the treatment comprises one or more of retanning, neutralisation, stuffing, fatliquoring, dyeing and finishing;

the finishing comprises one or more of cleaning, setting up, squeezing water, heating, hanging and airing, spraying water, breaking, toggling and trimming.

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