CN108313908A - A kind of multi-lay winding reel of no fold line grooves - Google Patents

A kind of multi-lay winding reel of no fold line grooves Download PDF

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Publication number
CN108313908A
CN108313908A CN201710053297.1A CN201710053297A CN108313908A CN 108313908 A CN108313908 A CN 108313908A CN 201710053297 A CN201710053297 A CN 201710053297A CN 108313908 A CN108313908 A CN 108313908A
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CN
China
Prior art keywords
grooving
steel wire
wire rope
sleeve
reel
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CN201710053297.1A
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Chinese (zh)
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CN108313908B (en
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许轶青
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/30Rope, cable, or chain drums or barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/36Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)

Abstract

A kind of multi-lay winding reel of no fold line grooves of the present invention, is made of reel core and drum sheath.Drum sheath is made of each two pieces of light sleeve with parallel grooving, one end by the grooving sleeve of boss and with periphery, they are separated by arrangement along the drum surface of reel core;The boss reversed arrangement of two pieces grooving sleeve, the grooving both made are staggered the distance of half of grooving.Steel wire rope is during the winding process, not only at grooving sleeve the 1st layer can be embedded in grooving, later each layer, which can be also embedded in, to be formed by by lower layer's steel wire rope in grooving, make steel wire rope marshalling, moreover it is possible to the steel wire rope marshalling that guiding is laminated at light sleeve by certain angle, to effectively mitigate the extruding and friction between levels steel wire rope, extend the service life of steel wire rope, and processing and manufacturing is convenient, efficient, and manufacturing cost can be greatly lowered, improve the intensity and precision of reel.If necessary to using if other diameter steel cords, only need to change corresponding grooving sleeve.

Description

A kind of multi-lay winding reel of no fold line grooves
Technical field
The present invention relates to a kind of reel of hoist engine more particularly to a kind of multi-lay winding reels of no fold line grooves.
Background technology
Hoist engine is a kind of widely used important lifting means in many fields, and reel is then most important in hoist engine One of part, its effect are to batch and discharge steel wire rope.Steel wire rope winds the difference of form on reel, can not only influence to roll up Body product, the length of dead weight and institute's lay winding wire ropes are raised, can also influence the neat degree that steel wire rope is wound on reel, and this Service life of the point to steel wire rope and the safety using process are most important.Winding form of the steel wire rope on reel is mainly divided For two classes, i.e. winding of single layer and multi-lay winding.
Winding of single layer is exactly that only winding layer of steel wire rope, this canoe steel wire rope are generally possible to fitly on reel It is wrapped on entire reel.The surface of some winding of single layer reels machined a helix grooving, be more conducive to guiding steel wire Rope is fitly wrapped on reel, is avoided steel wire rope and is damaged caused by extruding and friction.But the maximum of this canoe Problem is that the steel wire rope wound cannot be too long.Because steel wire rope is too long, the length of reel will increase, this necessarily will increase The volume of hoist engine and dead weight, and many use occasions are restricted to the volume of hoist engine and dead weight.Then, the side of multi-lay winding Formula just produces.
Multi-lay winding is exactly that two layers and the above steel wire rope are wound on reel.Although this can wind longer steel wire rope, And reduce the volume of hoist engine, mitigate the dead weight of hoist engine, but produce mutually squeeze between levels steel wire rope simultaneously, grind It wipes, the easily chaotic problem of row's rope, this has seriously affected the service life of steel wire rope.Because when being wrapped several layers of steel wires on reel When rope, upper layer steel wire rope necessarily squeezes lower layer's steel wire rope, and upper layer rope strand is angled with lower layer rope strand, this makes steel wire The abrasion of rope is especially serious.Even if mandrel surface machined helix grooving, this abrasion can not be made to be mitigated.First layer Although steel wire rope can be fitly wrapped on entire reel, when being wound into the end of reel, second layer steel wire cannot be guided Rope is along reel fitly wraparound, because not forming the grooving neatly wound for second layer steel wire rope, it can only be by certain Angle be pressed in naturally on following layer of steel wire rope, this is just difficult to ensure neat winding.So helix grooving is not suitable for The multi-lay winding mode of steel wire rope.
Then, people in two directions seek solution.One of direction is to have invented rope-arranging mechanism, makes multi-lay winding Steel wire rope marshalling be possibly realized, but and unresolved upper layer steel wire rope be all pressed on lower layer's steel wire rope by certain angle Problem squeezes, friction exists in the same old way.Direction second is that having invented the reel with dual slope grooving, this reel adds on surface Mandrel surface, i.e., be divided into four parts, wherein non-conterminous two parts by a kind of grooving of special shape of work by circumferential length It machined and be parallel to flange, between each other also parallel grooving, and this two-part grooving is staggered half grooving in an axial direction Distance;It machined in other non-conterminous two parts and be not parallel to flange, but connect the parallel grooving that its both sides is staggered The fold line grooves with angle of inclination;Because there is two fold line grooves, therefore referred to as dual slope grooving.Because two fold line grooves Length is shorter than the length of two parallel groovings very much, so upper layer steel wire rope is when returning, it is largely to crouch in lower layer's steel wire rope It is formed by grooving, only at two shorter fold line grooves, upper layer steel wire rope is just folded by certain angle with lower layer's steel wire rope Pressure, this can not only make the steel wire rope marshalling of multi-lay winding, also dramatically reduce extruding between upper and lower layer steel wire rope and Friction, to extend the service life of steel wire rope.
Dual slope rope groove drum solves steel wire rope multi-lay winding marshalling and mitigates levels steel wire rope and squeezes well The problem of pressure, friction is current best multi-lay winding reel.But it is there are one critical defect, exactly fabricates very tired It is difficult.The either machine-shaping directly on reel is also formed into this grooving, split type drum sheath, all keeps away not open The difficulty of processing that fold line grooves are brought.Current adoptable processing method, generally only numerical control milling and casting, but numerical control milling A large amount of material removal need to be fallen, efficiency is low, takes that more, cost is too high;And casting method precision is relatively low, and generally use brittleness Material, intensity are relatively low.Therefore, the use of this superior roll receives very big influence.
Invention content
Present invention solves the technical problem that be to provide a kind of no fold line grooves, can not only make steel wire rope multi-lay winding and Marshalling mitigates the extruding and friction of levels steel wire rope, moreover it is possible to which convenient, efficient processing and manufacturing has intensity height, precision The reel of the features such as high, at low cost.
The present invention uses following technical scheme.
Multi-lay winding reel without fold line grooves, is made of reel core and drum sheath, the two is bolted, weld or Other methods link into an integrated entity.
The material of reel core and drum sheath is the toughness materials such as carbon steel, steel alloy, stainless steel, aluminium alloy, with obtain compared with High intensity and machinability;The material of drum sheath can also be engineering plastics, glass fibre, composite material etc., this will regard tool The service condition of body determines.
Reel core is made of cylinder, flange and spool shaft, integral by welding method group;In cylinder close to the end of flange Portion, there are the notches of disengaging steel wire rope.
Drum sheath is made of grooving sleeve and each two pieces of light sleeve, they are separated by arrangement along the drum surface of reel core.Often The length of part grooving sleeve covering cylinder accounts for about the 40% of cylinder circumferential length, and center of circle angle α is about 144 °;Every light sleeve covers The length of cap tube body accounts for about the 10% of cylinder circumferential length, and center of circle angle β is about 36 °.
The width of drum sheath is equal with the spacing on the inside of two flange of reel core, which generally takes the integral multiple of grooving width again Add the width of half of grooving.
Grooving sleeve in drum sheath is process by integral tubular Workpiece Turning, and outer surface machined several be parallel to A boss is processed into end face, between each other also parallel semicircle grooving, the position of last half of grooving width, boss it is outer Diameter is equal with the coiling diameter of second layer steel wire rope bottom supporting point;The good grooving sleeve of vehicle is divided into pieces in an axial direction.
Light sleeve in drum sheath is also process by integral tubular Workpiece Turning, and outer diameter is smooth cylindrical surface, and It is equal with the grooving base diameter of grooving sleeve;The good light sleeve of vehicle is divided into pieces in an axial direction;Light sleeve wherein End, also there are the notches of disengaging steel wire rope.
Two pieces grooving sleeve reversed arrangement on the cylinder of reel core, i.e., the boss one on two pieces grooving sleeve is on a left side Side, another on the right, the grooving both made is just staggered the distance of half of grooving.
When assembling, the notch on light sleeve will not only be directed at the notch on cylinder, will also be with the grooving phase on grooving sleeve Neighbour, rather than it is adjacent with the boss on grooving sleeve.In this way, the initiating terminal of steel wire rope can be fixed in cylinder, from lacking Steel wire rope in mouthful out can smoothly enter into grooving.
When this reel lay winding wire ropes, the steel wire rope from notch out initially enters the 1st grooving sleeve and notch phase In adjacent grooving;After turning over the 1st grooving sleeve, steel wire rope has been come at the 1st light sleeve;Due to not restricting on light sleeve Slot, steel wire rope continue to wind along former direction under the action of pulling force;After turning over the 1st light sleeve, steel wire rope has come the 2nd At grooving sleeve;Due to the 2nd grooving sleeve and the 1st grooving sleeve reversed arrangement, so its boss is located at initiating terminal, and Grooving is just staggered with the 1st grooving sleeve at a distance from half of grooving;When steel wire rope is come at the 2nd grooving sleeve, steel wire The center line of rope is necessarily contacted with the boss edge of the 2nd grooving sleeve, it is made to slide to the 2nd grooving set lower than boss automatically In the grooving of cylinder, the steel wire rope in the 1st grooving sleeve is caused to be staggered at a distance from half of grooving;Then, in the 1st light set One section is formd on cylinder, and there are one the steel wire ropes of the broken line shape of angle with end face, although without fold line grooves that is, on light sleeve, But steel wire rope has still wound out the shape of fold line grooves;After turning over the 2nd grooving sleeve, steel wire rope has come the 2nd At light sleeve, steel wire rope continues to wind along former direction under the action of pulling force;After turning over the 2nd light sleeve, steel wire rope comes again To at the 1st grooving sleeve;The center line of steel wire rope is contacted with the steel wire rope that the 1st grooving sleeve has been wound, and keeps it automatic In the grooving for sliding to adjacent not steel wire rope, the steel wire rope in the 2nd grooving sleeve has been staggered again at a distance from half of grooving; Then, the steel wire rope of one section of broken line shape is formd again on the 2nd light sleeve.So rotation is gone down, and steel wire rope is by reel Initiating terminal has fitly been wound into the end of reel.
When being wound into the end of reel, steel wire rope has arrived flange inner side edge on the 2nd grooving sleeve, can not continue Broken line shape is formed on 2nd light sleeve, can only be continued to wind along former direction, climbed up the 1st grooving under the action of pulling force In the grooving that the boss of sleeve is constituted with lay winding wire ropes, the flange inner side edge in reel end forms the 2nd layer of steel wire rope The 1st circle;With the rotation of reel, steel wire rope has been come at the 2nd grooving sleeve;But as previously mentioned, the 2nd grooving sleeve Last 1 grooving is to be close to flange inner side edge and wound steel wire rope, and the steel wire rope for continuing winding is difficult center to center Be pressed on lower layer's steel wire rope, can only be wound in the 1st article and the 2nd article of grooving reciprocal on the 2nd grooving sleeve of slide-in of negative direction Steel wire rope be formed by grooving, formd on the 1st light sleeve one section with reversed angle broken line shape steel wire Rope;Similarly, when steel wire rope has been come at the 1st grooving sleeve, steel wire rope also can automatic negative direction the 1st grooving set of slide-in Lay winding wire ropes are formed by grooving on cylinder, form one section of fold-line-shaped with reversed angle again on the 2nd light sleeve The steel wire rope of shape.So rotation is gone down, and steel wire rope has fitly been wound into the initiating terminal of reel by the end of reel.
During the winding process, since most of steel wire rope is to crouch in the grooving of grooving sleeve, or crouch by lower layer's steel wire Rope is formed by grooving, and plays guiding function to the broken line shape steel wire rope at light sleeve.This can not only make grooving sleeve The steel wire rope marshalling at place, moreover it is possible to make the steel wire rope marshalling laminated by certain angle at light sleeve, to effectively mitigate Extruding between levels steel wire rope and friction extend the service life of steel wire rope.
If necessary to using if other diameter steel cords, only need to change corresponding grooving sleeve.
Usefulness of the present invention is, without fold line grooves on reel, to keep processing and manufacturing convenient, efficient, significantly drop Low manufacturing cost, improves the intensity and precision of reel, alleviates extruding and friction of the steel wire rope during multi-lay winding, Extend the service life of steel wire rope.
Description of the drawings
Below according to drawings and examples, invention is further described in detail.
Fig. 1 for the multi-lay winding reel of no fold line grooves front view.
Fig. 2 is the A-A sectional views of Fig. 1.
Fig. 3 is the front view of grooving sleeve.
Fig. 4 is the B-B sectional views of Fig. 3.
Fig. 5 is the front view of light sleeve.
Fig. 6 is the C of Fig. 5 to direction view.
Fig. 7 is the front view of reel core.
Fig. 8 be steel wire rope on the multi-lay winding reel of no fold line grooves winding expanded view (in order to see more clearly, steel The center line of cord is omitted altogether).
In figure:
1, light sleeve;2, grooving sleeve;3, cylinder;4, flange;5, spool shaft;6, grooving;7, boss;8, light sleeve passes in and out Rope notch;9, cylinder is into rope stretching notch;10, steel wire rope.
Specific implementation mode
Technical solution to further illustrate the present invention below with reference to the accompanying drawings and specific embodiments.
As shown in Fig. 1~2, in this present embodiment, a kind of multi-lay winding reel of no fold line grooves of the present invention, by Drum sheath (including light sleeve 1, grooving sleeve 2) and reel core (integrally welded by cylinder 3, flange 4, spool shaft 5) form, light Sleeve 1 and grooving sleeve 2 are screwed respectively on cylinder 3, and drum sheath and reel core is made to become an entirety.
As shown in fig. 7, reel core is made of cylinder 3, flange 4 and spool shaft 5, it is integral by the method group of welding;Cylinder The outer diameter of body 3 is D1;In cylinder 3 close to the end of flange 4, there are the notches 9 of disengaging steel wire rope.
As shown in Fig. 1,3,5,7,8, the width L of drum sheath is equal with the spacing L on the inside of two flange of reel core, which is rope The integral multiple of 6 width of slot adds the width of half of grooving 6 again.
As shown in figs. 34, the grooving sleeve 2 in drum sheath is process by integral tubular Workpiece Turning, and outer surface adds Work is several to be parallel to end face, between each other also parallel semicircle grooving 6, and the position of last half of grooving, 6 width is processed into The outer diameter of one boss 7, boss 7 is equal with the coiling diameter D4 of 10 bottom supporting point of second layer steel wire rope;Grooving sleeve 2 it is interior Diameter is D1, and the bottom diameter of grooving 6 is D2, and the outer diameter of grooving 6 is D3, and the outer diameter of boss 7 is D4;The good grooving sleeve 2 of vehicle is in an axial direction It is divided into pieces.
As shown in Fig. 5~6, the light sleeve 1 in drum sheath is also process by integral tubular Workpiece Turning, and outer diameter is light Sliding cylindrical surface, and it is equal with the base diameter D2 of the grooving of grooving sleeve 26;The internal diameter of light sleeve 1 is D1, outer diameter D2;Vehicle Good light sleeve 1 is divided into pieces in an axial direction;The end of a light sleeve 1 wherein, also there are the notches 8 of disengaging steel wire rope.
As shown in Fig. 1~2, two pieces grooving sleeve 2 is separated by arrangement with two pieces light sleeve 1, and wherein two pieces grooving sleeve 2 is reversed Arrangement (boss 7 one i.e. on two pieces grooving sleeve 2 on the left side, another on the right), the grooving 6 both made are just staggered partly The distance of a grooving 6.
As shown in Figure 1, when drum sheath is installed in reel core, the notch 8 on light sleeve 1 must be directed at the notch on cylinder 3 9, and it is adjacent with the grooving 6 on grooving sleeve 2, rather than it is adjacent with boss 7.In this way, the initiating terminal of steel wire rope 10 can be in cylinder It is fixed in body 3, the steel wire rope 10 from notch 8 out can smoothly enter into grooving 6.
As shown in Fig. 2, grooving sleeve 2 of the two pieces with parallel grooving 6 circumferentially occupies most of position, every rope The length that slot sleeve 2 covers cylinder accounts for about the 40% of reel circumferential length, and center of circle angle α is about 144 °;And two pieces light sleeve 1 exists Fraction position is only occupied on circumference, the length that every light sleeve 1 covers cylinder accounts for about the 10% of reel circumferential length, the center of circle Angle β is about 36 °.
As shown in figure 8, the 1st layer of steel wire rope 10 is in the winding process from a grooving sleeve 2 to another grooving sleeve 2 In, it can automatically slide into nearest grooving 6 under boss 7 or the guiding of lay winding wire ropes 10, make two pieces grooving sleeve 2 Steel wire rope 10 is staggered the distance of half of grooving 6, and one section is respectively formed on two pieces light sleeve 1, and there are one the fold-line-shapeds of angle with end face The steel wire rope 10 of shape.
As shown in figure 8, when the 1st layer of steel wire rope 10 has been wound into the end of reel, under the blocking of flange 4, steel wire rope 10 can not continue to form broken line shape on light sleeve 1, can only climb up the boss 7 and 10 structure of lay winding wire ropes of grooving sleeve 2 At grooving in, 4 inner side edge of flange in reel end forms the 1st circle of the 2nd layer of steel wire rope 10;Continue the 2nd layer of winding When, steel wire rope 10 can be under the guiding of lay winding wire ropes 10, and automatic slide into is formed by by the 1st layer of steel wire rope 10 in grooving, The steel wire rope 10 of two pieces grooving sleeve 2 is set to be staggered the distance of half of grooving, while respectively forming one section on two pieces light sleeve 1 to have The steel wire rope 10 of the broken line shape of reversed angle;
As shown in figure 8, steel wire rope 10 is during the winding process, not only at grooving sleeve 2 the 1st layer can be embedded in grooving 6, with Each layer can also be embedded in and is formed by grooving by lower layer's steel wire rope 10 afterwards, make 10 marshalling of steel wire rope, moreover it is possible to which guiding is in light set 10 marshalling of steel wire rope that is laminated by certain angle at cylinder 1, to effectively mitigate extruding between levels steel wire rope 10 and Friction extends the service life of steel wire rope 10.
It is to be understood that above-mentioned specific implementation mode is only presently preferred embodiments of the present invention and institute's application technology principle, In technical scope disclosed in this invention, variation or replace that any one skilled in the art is readily apparent that It changes, should all cover within the scope of the present invention.

Claims (5)

1. a kind of multi-lay winding reel of no fold line grooves, which is characterized in that be made of reel core and drum sheath, the two passes through spiral shell It tethers and connects, welds or other methods link into an integrated entity.
2. the multi-lay winding reel of no fold line grooves according to claim 1, which is characterized in that drum sheath is by with parallel Each two pieces of light sleeve of grooving, one end by the grooving sleeve of boss and with periphery forms, their cylinders along reel core Surface is separated by arrangement.
3. the multi-lay winding reel of no fold line grooves according to claim 1, which is characterized in that two pieces grooving sleeve is in group By boss reversed arrangement when dress, the grooving that both makes is staggered the distance of half of grooving.
4. the multi-lay winding reel of no fold line grooves according to claim 1, which is characterized in that every grooving sleeve covering The length of cylinder accounts for about the 40% of cylinder circumferential length, and the length of every light sleeve covering cylinder accounts for about cylinder circumferential length 10%.
5. the multi-lay winding reel of no fold line grooves according to claim 1, which is characterized in that if necessary to using other If diameter steel cord, corresponding grooving sleeve is only needed to change.
CN201710053297.1A 2017-01-18 2017-01-18 Multilayer winding drum without broken line rope grooves Active CN108313908B (en)

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Application Number Priority Date Filing Date Title
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CN108313908A true CN108313908A (en) 2018-07-24
CN108313908B CN108313908B (en) 2023-09-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110562869A (en) * 2019-08-01 2019-12-13 中国船舶重工集团公司第七一五研究所 Winding drum and shaping groove combined mechanism
US20210380378A1 (en) * 2019-01-16 2021-12-09 Liebherr-Components Biberach Gmbh Cable drum for a cable winch and method for production thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0637271U (en) * 1992-10-27 1994-05-17 株式会社ハーティス Winch drum
DE102005004816A1 (en) * 2005-02-01 2006-08-10 J.D. Neuhaus Gmbh & Co. Kg Rope drum for e.g. elevator, has adjacent parallel grooves which are made in circumferential direction at both ends of second area which have no misalignment with each other
CN201241636Y (en) * 2008-08-09 2009-05-20 内蒙古北方重型汽车股份有限公司 Hoisting mechanism of rotary digging drill
CN202322157U (en) * 2011-11-17 2012-07-11 启东万惠机械制造有限公司 Winding reduction box
CN102745614A (en) * 2012-07-18 2012-10-24 武汉船用机械有限责任公司 Multi-layer helix rope winding groove coiling barrel
CN103508346A (en) * 2013-10-24 2014-01-15 无锡市前洲康华染整设备厂 Novel steel wire rope drum structure
US20140027691A1 (en) * 2011-01-24 2014-01-30 Liebherr-Components Biberach Gmbh Hoist drum and rope pulley for fiber rope drives
CN103626064A (en) * 2013-12-16 2014-03-12 中联重科股份有限公司 Winding mechanism and winding drum thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0637271U (en) * 1992-10-27 1994-05-17 株式会社ハーティス Winch drum
DE102005004816A1 (en) * 2005-02-01 2006-08-10 J.D. Neuhaus Gmbh & Co. Kg Rope drum for e.g. elevator, has adjacent parallel grooves which are made in circumferential direction at both ends of second area which have no misalignment with each other
CN201241636Y (en) * 2008-08-09 2009-05-20 内蒙古北方重型汽车股份有限公司 Hoisting mechanism of rotary digging drill
US20140027691A1 (en) * 2011-01-24 2014-01-30 Liebherr-Components Biberach Gmbh Hoist drum and rope pulley for fiber rope drives
CN202322157U (en) * 2011-11-17 2012-07-11 启东万惠机械制造有限公司 Winding reduction box
CN102745614A (en) * 2012-07-18 2012-10-24 武汉船用机械有限责任公司 Multi-layer helix rope winding groove coiling barrel
CN103508346A (en) * 2013-10-24 2014-01-15 无锡市前洲康华染整设备厂 Novel steel wire rope drum structure
CN103626064A (en) * 2013-12-16 2014-03-12 中联重科股份有限公司 Winding mechanism and winding drum thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210380378A1 (en) * 2019-01-16 2021-12-09 Liebherr-Components Biberach Gmbh Cable drum for a cable winch and method for production thereof
CN110562869A (en) * 2019-08-01 2019-12-13 中国船舶重工集团公司第七一五研究所 Winding drum and shaping groove combined mechanism

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