CN108312195B - Pipeline port rotary cutting machine for PE large-caliber fiber reinforced pipeline - Google Patents

Pipeline port rotary cutting machine for PE large-caliber fiber reinforced pipeline Download PDF

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Publication number
CN108312195B
CN108312195B CN201810159899.XA CN201810159899A CN108312195B CN 108312195 B CN108312195 B CN 108312195B CN 201810159899 A CN201810159899 A CN 201810159899A CN 108312195 B CN108312195 B CN 108312195B
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pipeline
base
cylinder
shaft
support
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CN108312195A (en
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蒋丰亮
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C3/00Milling particular work; Special milling operations; Machines therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Milling Processes (AREA)

Abstract

The invention provides a pipeline port rotary cutting machine for a PE large-caliber fiber reinforced pipeline, which solves the problems of heavy weight, difficult movement and high pipeline winding precision requirement of the large-caliber pipeline in the prior art. Comprises a driving wheel mechanism, a driven wheel mechanism, a base mechanism, a supporting square steel, a sliding die cutting machine and a cylinder. The invention is designed aiming at the processing of PE large-caliber fiber reinforced pipeline, thus belonging to special equipment for processing large-caliber pipeline and providing a technical scheme and a guiding idea for processing quality, processing speed and economic efficiency in the pipeline industry. The beneficial effects of the invention are as follows: greatly lightens the labor intensity of workers, can process PE pipelines with various large diameters, and has high processing quality and effectively improved efficiency.

Description

Pipeline port rotary cutting machine for PE large-caliber fiber reinforced pipeline
Technical Field
The invention belongs to the field of production of continuous fiber band winding reinforced pipes in plastic pipelines, and particularly relates to a pipeline port rotary cutting machine for PE large-caliber fiber reinforced pipelines.
Background
The PE large-caliber continuous fiber reinforced composite water supply/drainage pipe consists of an HDPE base layer, a continuous fiber reinforced layer and an HDPE outer protective layer. The outer layer stiffening rib is added, so that the compressive strength of the pipeline is greatly improved, and the ring stiffness of the pipeline is increased
And pressure-bearing capacity. Has large caliber, light weight, high bearing pressure high ring rigidity, convenient and reliable connection, etc. In the processing process of the base layer, the reinforcing layer and the outer protective layer, the production process of winding and forming is adopted. And respectively finishing the processing of the base layer, the reinforcing layer and the outer layer under the conditions of a specified rotating speed, a specified advancing speed, a specified pressure and a specified temperature. The invention solves the problem well how to well meet the design requirement and ensure the winding quality.
Disclosure of Invention
The invention aims to provide a processing machine for a large composite pipeline, which solves the problems of heavy weight, difficult movement and high requirement on the precision of winding fiber of the pipeline in the prior art. The invention is designed aiming at the processing of PE large-caliber fiber reinforced pipeline, thus belonging to special equipment for processing large-caliber pipeline and being the processing quality and processing speed of the pipeline industry
The degree and the economic efficiency provide a technical scheme and a guiding thought, and the building industry benefits greatly.
The above object of the present invention is achieved by the following technical solutions:
the invention comprises a driving wheel mechanism, a driven wheel mechanism, a base mechanism, a supporting square steel, a sliding die cutting machine and a cylinder. Main unit
The shaft sleeve bracket I in the driving wheel mechanism is connected with the driving wheel connecting plate in the base mechanism through bolts, and the shaft in the driven wheel mechanism
The sleeve support II is connected with a driven wheel sliding table in the base mechanism through bolts, and the base support in the base mechanism is connected with a support square steel
The connecting plate of the die cutting machine is connected with the cylinder through bolts, and the cylinder fixing block in the base mechanism is connected with the cylinder through bolts, so that the die cutting machine is slid
The cylinder sleeve is connected with the cylinder. Realizes the cutting of pipelines with different lengths while driving the pipeline to rotate
Cutting function, the driven wheel mechanism realizes the distance between the driven wheel mechanism and the driving wheel through the cooperation of a motor in the base mechanism and a screw nut pair
The driven wheel mechanism is matched with the motion of the driving wheel mechanism, thereby not only realizing the rotation function of the pipeline, but also providing the pipeline with
A smooth platform is provided, and a round sleeve in the sliding die cutting machine is matched with a cylinder in the overall structure and passes through a sliding die
The spacing of the left and right sliding die cutting machine can be adjusted and fixed by fixing the cylinder positioning frame.
The invention has the beneficial effects that: greatly lightens the labor intensity of workers, can process PE pipelines with various large diameters,
the processing quality is high, and the efficiency is effectively improved.
Drawings
FIG. 1 is an assembly joint of a pipe die rotary cutter for PE heavy caliber fiber reinforced pipe according to the present invention
Schematic construction;
FIG. 2 is a schematic diagram of the driving wheel mechanism of the present invention;
FIG. 3 is a schematic view of the driven wheel mechanism of the present invention;
FIG. 4 is a schematic view of the base unit of the present invention;
FIG. 5 is a schematic view of the structure of the support square steel of the present invention;
FIG. 6 is a schematic view of a sliding die cutter according to the present invention
Fig. 7 is a schematic structural view of the cylinder of the present invention.
Description of the embodiments
The detailed and specific embodiments of the present invention will be further described with reference to the accompanying drawings
1. Referring to figures 1,2,3,4,5,6 and 7, the invention provides a pipeline mould for PE large-caliber fiber reinforced pipeline
The rotary cutting machine comprises a driving wheel mechanism 1, a driven wheel mechanism 2, a base mechanism 3, a supporting square steel 4, a sliding die cutting machine 5 and a cylinder 6. The shaft sleeve support I107 in the driving wheel mechanism 1 is connected with the driving wheel connecting plate 301 in the base mechanism 3 through bolts, the shaft sleeve support II 202 in the driven wheel mechanism 2 is connected with the driven wheel sliding table 306 in the base mechanism 3 through bolts, the base support 313 in the base mechanism 3 is connected with the connecting plate 401 in the supporting square steel 4 through bolts, the cylinder fixing block 314 in the base mechanism 3 is connected with the cylinder 6 through bolts, and the cylinder sleeve 520 in the sliding die cutter 5 is connected with the cylinder 6.
2. As shown in FIG. 2, the wheel I101 is connected with the shaft I110 through a key, the positioning shaft 102 is in interference fit with the needle bearing 103, the positioning shaft 102 is fixedly welded with the positioning block 104, the upper locking shell 105 is connected with the lower locking shell 106 through a bolt, the shaft sleeve bracket I107 is connected with the shaft I110 through the bearing I111, the speed reducer I108 is connected with the shaft I110 through a key, the motor I109 is connected with the speed reducer I108, the end cover I112 is connected with the shaft I110 through a bolt, the motor I109 operates to drive the shaft I110 to rotate, the rotation of the wheel I101 is realized, the driving wheel mechanism 1 drives the rotation of the pipeline die, the driving wheel mechanism 1 indirectly drives the wheel II 201 in the driven wheel mechanism 2 to rotate, and the driving wheel mechanism 1 and the driven wheel mechanism 2 realize the rotation of the pipeline die and simultaneously enable the pipeline die to have a stable supporting platform.
3. As shown in FIG. 3, the wheel II 201 is keyed to the axle II 203, and the axle sleeve bracket II 202 is keyed to the axle II 203
The bearing II 204 is connected, the end cover II 205 is connected with the shaft sleeve support II 202 through bolts, the end cover III 206 is connected with the shaft II 203 through bolts, and the end cover III is matched with the driving wheel mechanism 1 to rotate the pipeline die.
4. As shown in fig. 4, a driving wheel connecting plate 301 is connected with a sliding rail 305 through bolts, and a screw rod fixing plate 302 is connected with a base
The support 313 is fixed through welding, the screw rod fixing 303 is connected with the screw rod fixing plate 302 through a bolt, the screw rod nut pair 304 is connected with the screw rod fixing 303, the sliding rail 305 is connected with the base support 313 through a bolt, the driven wheel sliding table 306 is connected with the sliding rail 305, the driven wheel sliding table 306 is connected with the fixed nut seat 307 through a bolt, the fixed nut seat 307 is connected with the screw rod nut pair 304, the fixed plate 308 is fixed with the base support 313 through welding, the speed reducer II 309 is connected with the motor II 311, the side baffle 310 is fixed with the base support 313 through welding, the base support cushion block 312 is fixed with the base support 313 through welding, the cylinder fixing block 314 is connected with the base support 313 through a bolt, the screw rod nut pair 304 is driven by the operation of the motor II 211 to move, the driven wheel sliding table 306 is driven on the sliding rail 305, and the distance between the driven wheel and the driving wheel is adjustable, so that the placement of pipelines with different diameters is realized.
5. As shown in fig. 5, the connection plates 401 are welded to square steel 402, and the connection plates at both ends are respectively connected to the left and right bases
And fixing base mechanisms at two ends.
6. As shown in fig. 6, a milling cutter 501 is connected with a milling cutter shaft 503, and the milling cutter shaft 503 and a milling cutter supporting seat 502 pass through a bearing
The synchronous pulley I505 is connected with the milling cutter shaft 503 through a key, the synchronous pulley I505 is connected with the synchronous pulley II 511 through a synchronous belt 504, the long connecting plate 506 is connected with the milling cutter positioning steel plate 507 through a bolt, the milling cutter positioning steel plate 507 is connected with the cylinder positioning block 512 through a bolt, the cylinder locking shell I508 is connected with the cylinder locking shell II 514 through a bolt, the blower 509 is connected with the sliding die cutter base 516 through a bolt, the motor shaft 510 is connected with the synchronous pulley II 511 through a key, the milling cutter positioning bracket 513 is fixed with the sliding die cutter base 516 through a welding, the cylinder 515 is connected with the sliding die cutter base 516 through a bolt, the one-way wheel 519 is connected with the one-way wheel bracket 518 through a one-way wheel shaft 517, the cylinder sleeve 520 is connected with the cylinder positioning block 512, the cylinder positioning frame 521 is connected with the vertical screw 522 through a key, the hand wheel 523 is connected with the vertical screw 522 through a key, and the cutting length of a pipeline can be adjusted through left and right movement of the one-way wheel below.
7. As shown in fig. 7, the cylinder 6 is connected to the base unit 3 by bolts, and serves as a slide rail for the sliding die cutter.

Claims (3)

1. A pipeline port gyration cutting machine for PE heavy-calibre fiber reinforcement pipeline, its characterized in that: by an active turbine
The device comprises a mechanism (1), a driven wheel mechanism (2), a base mechanism (3), a supporting square steel (4), a sliding die cutter (5) and a cylinder (6), wherein a shaft sleeve support I (107) in the driving wheel mechanism (1) is connected with a driving wheel connecting plate (301) in the base mechanism (3), a shaft sleeve support II (202) in the driven wheel mechanism (2) is connected with a driven wheel sliding table (306) in the base mechanism (3), a base support (313) in the base mechanism (3) is connected with a connecting plate (401) in the supporting square steel (4), a cylinder fixing block (314) in the base mechanism (3) is connected with the cylinder (6), a cylinder sleeve (520) in the sliding die cutter (5) is connected with the cylinder (6), and the cylinder (6) is connected with the base mechanism (3) to serve as a sliding rail of the sliding die cutter;
the driving wheel connecting plate (301) is connected with the sliding rail (305), the screw fixing plate (302) is connected with the base support (313), the screw fixing plate (303) is connected with the screw fixing plate (302), the screw nut pair (304) is connected with the screw fixing plate (303), the sliding rail (305) is connected with the base support (313), the driven wheel sliding table (306) is connected with the sliding rail (305), the driven wheel sliding table (306) is connected with the fixing nut seat (307), the fixing nut seat (307) is connected with the screw nut pair (304), the fixing plate (308) is connected with the base support (313), the speed reducer II (309) is connected with the fixing plate (308), the speed reducer II (309) is connected with the motor II (311), the side baffle plate (310) is connected with the base support (313), the base support cushion block (312) is connected with the base support (313), and the cylinder fixing block (314) is connected with the base support (313). The connecting plates (401) are welded with square steel (402), and the connecting plates at the two ends are respectively connected with the left and right bases; milling cutter (501) is connected with milling cutter shaft (503), milling cutter shaft (503) is connected with milling cutter supporting seat (502) through the bearing, synchronous pulley I (505) is connected with milling cutter shaft (503) through the key, synchronous pulley I (505) is connected with synchronous pulley II (511) through hold-in range (504), long connecting plate (506) is connected with milling cutter location steel sheet (507), milling cutter location steel sheet (507) is connected with drum locating piece (512), drum lock shell I (508) is connected with drum lock shell II (514), air-blower (509) is connected with sliding die cutter base (516), motor shaft (510) is connected with synchronous pulley II (511) through the key, milling cutter location support (513) is connected with sliding die cutter base (516), cylinder (515) is connected with sliding die cutter base (516), unidirectional wheel (519) is connected with unidirectional wheel support (518) through unidirectional wheel axle (517), drum sleeve (520) is connected with drum (512), drum locating rack (521) is connected with vertical lead screw locating piece (522), hand wheel (523) is connected with vertical lead screw (522) through the key.
2. The pipe port swivel cutter for PE heavy caliber fiber reinforced pipes of claim 1, wherein: wheel I (101) pass through key connection with axle I (110), location axle (102) and bearing (103) interference fit, location axle (102) are connected with locating piece (104), go up lock shell (105) and be connected with lower lock shell (106), axle sleeve support I (107) are connected through bearing I (111) with axle I (110), reduction gear I (108) pass through key connection with axle I (110), motor I (109) are connected with reduction gear I (108), end cover I (112) are connected with axle I (110).
3. The pipe port swivel cutter for PE heavy caliber fiber reinforced pipes of claim 1, wherein: the wheel II (201) is connected with the shaft II (203) through a key, the shaft sleeve bracket II (202) is connected with the shaft II (203) through a bearing II (204), the end cover II (205) is connected with the shaft sleeve bracket II (202), and the end cover III (206) is connected with the shaft II (203).
CN201810159899.XA 2018-02-26 2018-02-26 Pipeline port rotary cutting machine for PE large-caliber fiber reinforced pipeline Active CN108312195B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810159899.XA CN108312195B (en) 2018-02-26 2018-02-26 Pipeline port rotary cutting machine for PE large-caliber fiber reinforced pipeline

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810159899.XA CN108312195B (en) 2018-02-26 2018-02-26 Pipeline port rotary cutting machine for PE large-caliber fiber reinforced pipeline

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CN108312195B true CN108312195B (en) 2023-05-26

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US4364696A (en) * 1979-02-21 1982-12-21 Syarto Louis W Edge finishing machine
EP1023951A2 (en) * 1998-12-28 2000-08-02 Badenia Bettcomfort GmbH Apparatus for separating the quilt filling material from the cover material in quilt making
JP2002098289A (en) * 2000-09-25 2002-04-05 Cosmo Koki Co Ltd Method and device for flexibly expanding existing fluid pipe
CN101698307A (en) * 2009-10-19 2010-04-28 袁建华 On-line pipe cutting machine
CN103357945A (en) * 2012-03-30 2013-10-23 金亚静 Thin-wall metal pipe cutting frame
CN206316427U (en) * 2016-12-26 2017-07-11 广州市永合祥自动化设备科技有限公司 Pole cutter
CN107309489A (en) * 2017-08-24 2017-11-03 泉州弘正机械有限公司 Full-automatic electric tube cutter

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US4993298A (en) * 1989-10-04 1991-02-19 Alpha Industries, Inc. Apparatus for mounting a notching blade
JP2007301709A (en) * 2006-05-08 2007-11-22 Osamu Kawamura Pipe cutting and chamfering machine
CN201033443Y (en) * 2007-04-09 2008-03-12 杭州金泰胶带有限公司 Driving belts cutter
AU2009203210A1 (en) * 2009-08-03 2011-02-17 Frelk Industries Pty Ltd Pipe cutting device
CN202199894U (en) * 2011-07-26 2012-04-25 南京奥特电气有限公司 Dual-shaft numerical control automatic powder-spraying scribing and flame/plasma cutting machine for pipeline
JP2013220482A (en) * 2012-04-13 2013-10-28 Tokyo Seiko Co Ltd Wire-type cutting device
CN203696466U (en) * 2013-12-09 2014-07-09 泰州市唐港船舶配套工程有限公司 Pipe cutting machine
CN104786492B (en) * 2015-04-13 2017-03-08 太仓威格玛机械设备有限公司 A kind of exempt from clear welded corner joint method and the Double-edged Incising Saw with automatic machining function
CN107052806B (en) * 2017-06-21 2022-03-29 王欣怡 Pipe cutting machine with chamfering device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4364696A (en) * 1979-02-21 1982-12-21 Syarto Louis W Edge finishing machine
EP1023951A2 (en) * 1998-12-28 2000-08-02 Badenia Bettcomfort GmbH Apparatus for separating the quilt filling material from the cover material in quilt making
JP2002098289A (en) * 2000-09-25 2002-04-05 Cosmo Koki Co Ltd Method and device for flexibly expanding existing fluid pipe
CN101698307A (en) * 2009-10-19 2010-04-28 袁建华 On-line pipe cutting machine
CN103357945A (en) * 2012-03-30 2013-10-23 金亚静 Thin-wall metal pipe cutting frame
CN206316427U (en) * 2016-12-26 2017-07-11 广州市永合祥自动化设备科技有限公司 Pole cutter
CN107309489A (en) * 2017-08-24 2017-11-03 泉州弘正机械有限公司 Full-automatic electric tube cutter

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