CN108305905A - A kind of ultra-white photovoltaic minute surface list suede glass and preparation method thereof - Google Patents

A kind of ultra-white photovoltaic minute surface list suede glass and preparation method thereof Download PDF

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Publication number
CN108305905A
CN108305905A CN201810205442.8A CN201810205442A CN108305905A CN 108305905 A CN108305905 A CN 108305905A CN 201810205442 A CN201810205442 A CN 201810205442A CN 108305905 A CN108305905 A CN 108305905A
Authority
CN
China
Prior art keywords
ultra
minute surface
suede
roller
matte
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810205442.8A
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Chinese (zh)
Inventor
李茂刚
曾敏
仝争利
罗二成
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China Building Materials (yixing) New Energy Co Ltd
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China Building Materials (yixing) New Energy Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Building Materials (yixing) New Energy Co Ltd filed Critical China Building Materials (yixing) New Energy Co Ltd
Priority to CN201810205442.8A priority Critical patent/CN108305905A/en
Publication of CN108305905A publication Critical patent/CN108305905A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0236Special surface textures
    • H01L31/02366Special surface textures of the substrate or of a layer on the substrate, e.g. textured ITO/glass substrate or superstrate, textured polymer layer on glass substrate
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B13/00Rolling molten glass, i.e. where the molten glass is shaped by rolling
    • C03B13/08Rolling patterned sheets, e.g. sheets having a surface pattern
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0488Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Surface Treatment Of Glass (AREA)
  • Photovoltaic Devices (AREA)

Abstract

A kind of preparation method of the ultra-white photovoltaic minute surface list suede glass, plain roller protrusion 15~50 since the spindle nose 400mm~520mm of stack both sides, restore plane at stack central point 100mm~300mm, raised points are seamlessly transitted with requirement at crowning, and decorative pattern roughness Ra≤0.3um.Matte reflection only occurs when penetrating glass for sunlight, and reflective surface area is smaller, and light transmittance is higher, and about 92.0%~92.8%.

Description

A kind of ultra-white photovoltaic minute surface list suede glass and preparation method thereof
Technical field
The present invention relates to field of photovoltaic power generation, more particularly to photovoltaic generation ultra-clear glasses.
Background technology
Photovoltaic generation is ultraviolet light, the visible light of generation wavelength in silicon quantum and sunlight in the crystal silicon chip in photovoltaic module And infrared ray reacts and generates potential difference at PN interfaces, forms the purpose that electron ion realizes power generation.
Face glass of the photovoltaic glass as solar power generation component, main function are while protecting silicon chip, relatively The absorption and reflection to light are reduced, fully ensures that the light transmittance of light ensures that photovoltaic cell possesses higher generated output.
There is the one side of ultra-white photovoltaic list suede pattern glass the suede structure of certain roughness, another side to carry embossing face, Embossing face is pressed into different flower-shapes by different stacks.The matte of general list matte energy ultrawhite figured glass is as upper surface, pressure It is applied as lower surface in flower face.The main flower-shape of existing ultra-white photovoltaic list suede pattern glass has hexagon, quadrangle, flat hexagonal Shape and diamond shape, bottom calender roll palmar density are 32 mesh/English inch (quantity for referring to single flower-shape in 1 English inch length), the flower of glass Line depth is 45~100um, contains Fe2O3≤120ppm, the light transmittance of 380~1100nm range of wavelength light in glass ingredient ≤ 91.60%.Putting goods on the market from single matte energy ultrawhite figured glass, oneself comes, and production technology takes fixed lower surface decorative pattern close Degree ensures light transmittance by controlling the Fe2O3 contents in glass.
Photovoltaic generation power generation is to improve the power generation of component to using the reflection and refraction of light make full use of the wavelength of light Power needs to reduce the iron-holder in glass if needing to improve light transmittance, in this case will improve cost of material.The prior art The light transmittance that cannot continue raising ultra-white photovoltaic glass cannot increase cell piece and be utilized to the wavelength of light, cannot then increase group The generated output of part is unfavorable for the sustainable development of industry.
103258887 B of Chinese patent CN disclose a kind of energy ultrawhite figured glass, packet glass matrix, and the one of glass matrix Face is equipped with matte, another side is equipped with embossing face, and the embossing face includes hexagon, quadrangle, flat hexagon and diamond shape etc., It is characterized in that:It is 36~100 mesh/English inch in the palmar density of the short-axis direction of embossing face upper edge flower-shape, the depth of decorative pattern is 4~ 40um.The distance between upper and lower surface of the glass matrix is 1.5~6mm.Fe2O3 in the glass constituent Content is less than or equal to 120ppm.The present invention increases and makes on this basis the depth shallower of decorative pattern because being embossed the palmar density in face, So that light increases in the reflection of the generation in embossing face and the number of refraction, and then increase the light transmittance of glass.The present invention provides High transparency list matte energy ultrawhite figured glass can reach 92% in the light transmittance of 380~1100nm range of wavelength light.
Its technical solution is to increase and make on this basis the depth shallower of decorative pattern by being embossed the palmar density in face so that Light increases in the reflection of the generation in embossing face and the number of refraction, and then increases the light transmittance of glass, but with processing technology Progress, stack roughness can reach minute surface rank, and minute surface list suede glass comes into being, but existing minute surface rolls Roller is susceptible to slight deformation bending in the case of a high temperature, and causing two-way mirror surface layer orange peel, roll marks etc. occur influences the nature of glass The defect of amount generates, and is further improved.
Invention content
In view of the deficiencies of the prior art, the present invention provides a kind of sunlights, and that a matte only occurs when penetrating glass is anti- It penetrates, and reflective surface area is smaller, light transmittance is higher, about 92.0%~92.8% ultra-white photovoltaic minute surface list suede glass and its preparation side Method.
Purpose to realize the present invention provides following technical scheme:A kind of ultra-white photovoltaic minute surface list suede glass, including base Body, matrix include upper and lower surface, and lower surface is matte, it is characterised in that upper surface is minute surface.
Preferably, the thickness between upper and lower surface is 1.3~2.0mm.
Preferably, following table surface roughness is 0.2~1.0um, upper table surface roughness is 0.01um~0.1um.
Preferably, light transmittance >=92.0% of the matrix in 380~1100 λ m range of wavelength light.
Preferably, minute surface or matte painting are coated with single-layer or multi-layer AR film layers.
Purpose to realize the present invention provides a kind of preparation method of ultra-white photovoltaic minute surface list suede glass, it is characterised in that Calendering formation is carried out using stack, upper roller is plain roller, and lower roll is plane matte roller, and plain roller is with matte roller to roll Subject to roller center line, roller diameter size is 220mm~280mm.
Preferably, plain roller protrusion 15~50 since the spindle nose 400mm~520mm of stack both sides, distance calendering Restore plane at roller center point 100mm~300mm, raised points are seamlessly transitted with requirement at crowning, and decorative pattern roughness Ra≤ 0.3um.This designs the contradiction theory for solving high-temperature molding and rapid cooling.The temperature of glass liquid that the thinner glass of production needs It is higher, need the equilibrium that glass-board surface does not occur flexural deformation and thickness then to need rapid cooling.This design convexity effect be Solve the problems, such as that common stack cannot solve two above simultaneously, the board surface quality and thickness when to ensure that glass is molded and thickness Spend equalization request.
Advantageous effect of the present invention:The present invention compares ultra-white photovoltaic list suede pattern glass high transparency ultrawhite provided by the invention Photovoltaic minute surface list suede glass can reach 92%~92.8% in the light transmittance of 380~1100nm range of wavelength light, as market is sent out Exhibition, double glass gradually replace single glass.Back-panel glass as generating electricity on two sides is in use, back-panel glass wants hole to meet double glass groups Part perforates line demand.Energy ultrawhite figured glass can only use mechanical drilling method, yield rate to can only achieve 93% or so, perforating knife Head easily loss, use cost are high.Product of the present invention can use more fast, and the higher laser machine of yield rate is punched, at Product rate is up to 99% or so.Cost is substantially reduced, the sustainable development of enterprise is conducive to.
Transmission can be improved again in the minute surface or matte coating single-layer or multi-layer AR film layers of ultra-white photovoltaic minute surface list suede glass Rate.AR film layers have anti-reflection effect to light, increase the light transmittance of glass, the transmitance after coating AR film layers again by reducing reflection Reach as high as 94.8%.
Description of the drawings
Fig. 1 is that the vertical light of single suede embossing surface glass penetrates schematic diagram.
Fig. 2 is that the vertical light of double matte glass penetrates schematic diagram.
Fig. 3 is that the vertical light of the present invention penetrates schematic diagram.
Fig. 4 is light transmittance detection data comparison diagram.
Specific implementation mode
Embodiment 1:A kind of ultra-white photovoltaic minute surface list suede glass, including matrix 1, matrix 1 include upper and lower surface(1.1、 1.2), lower surface 1.2 is matte, and upper surface 1.1 is minute surface.Upper and lower surface(1.1、1.2)Between thickness be 1.3~2.0mm. Following table surface roughness is 0.2~1.0um, and upper table surface roughness is 0.01um~0.1um.Component in substrate glass constituent Fe2O3≤120ppm.Light transmittance >=92.0% of the matrix in 380~1100 λ m range of wavelength light.Minute surface or matte painting are coated with Single-layer or multi-layer AR film layers.
Embodiment 2:A kind of ultra-white photovoltaic minute surface list suede glass preparation method is, is rolled into using stack Type, upper roller are plain roller, and lower roll is plane matte roller, and plain roller and matte roller are subject to stack center line, and roller diameter is big Small is 220mm~280mm.Plain roller protrusion 15~50 since the spindle nose 400mm~520mm of stack both sides, distance pressure Prolong recovery plane at roller center point 100mm~300mm, raised points are seamlessly transitted with requirement at crowning, and decorative pattern roughness Ra ≤0.3um.Plane matte roller is matte Grains straight roll, decorative pattern roughness Ra:3.0um~9.0um.

Claims (9)

1. a kind of ultra-white photovoltaic minute surface list suede glass, including matrix, matrix include upper and lower surface, lower surface is matte, feature It is that upper surface is minute surface.
2. a kind of ultra-white photovoltaic minute surface list suede glass according to claim 1, it is characterised in that the thickness between upper and lower surface Degree is 1.3~2.0mm.
3. a kind of ultra-white photovoltaic minute surface list suede glass according to claim 1, it is characterised in that following table surface roughness is 0.2 ~1.0um, upper table surface roughness are 0.01um~0.1um.
4. a kind of ultra-white photovoltaic minute surface list suede glass according to claim 1, it is characterised in that substrate glass constituent Middle component Fe2O3≤120ppm.
5. a kind of ultra-white photovoltaic minute surface list suede glass according to claim 1, it is characterised in that matrix is in 380~1100 λ m Light transmittance >=92.0% of range of wavelength light.
6. a kind of ultra-white photovoltaic minute surface list suede glass according to claim 1, it is characterised in that minute surface or matte painting are coated with Single-layer or multi-layer AR film layers.
7. a kind of preparation method of ultra-white photovoltaic minute surface list suede glass as described in one of claim 1~6, it is characterised in that profit Calendering formation is carried out with stack, upper roller is plain roller, and lower roll is plane matte roller, and plain roller is with matte roller with stack Subject to center line, roller diameter size is 220mm~280mm.
8. a kind of preparation method of ultra-white photovoltaic minute surface list suede glass according to claim 7, it is characterised in that Plain roller since the spindle nose 400mm~520mm of stack both sides protrusion 15~50, apart from stack central point 100mm~ Restore plane at 300mm, raised points are seamlessly transitted with requirement at crowning, and decorative pattern roughness Ra≤0.3um.
9. a kind of preparation method of ultra-white photovoltaic minute surface list suede glass according to claim 7, it is characterised in that Plane matte roller is matte Grains straight roll, decorative pattern roughness Ra:3.0um~9.0um.
CN201810205442.8A 2018-03-13 2018-03-13 A kind of ultra-white photovoltaic minute surface list suede glass and preparation method thereof Pending CN108305905A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110255862A (en) * 2019-05-27 2019-09-20 常州亚玛顿股份有限公司 A kind of glare proof glass and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202616253U (en) * 2012-01-19 2012-12-19 信义光伏产业(安徽)控股有限公司 Ultrathin and ultrawhite figured glass and solar cell
CN103258887A (en) * 2013-04-28 2013-08-21 王博 Super-white embossed glass
CN203307232U (en) * 2013-05-16 2013-11-27 南京索尔玻璃科技有限公司 Low-reflection ultra-white knurled film-plated glass
CN107658357A (en) * 2017-11-08 2018-02-02 中建材(宜兴)新能源有限公司 The panel and composition of backboards structure of a kind of solar double-glass assemblies

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202616253U (en) * 2012-01-19 2012-12-19 信义光伏产业(安徽)控股有限公司 Ultrathin and ultrawhite figured glass and solar cell
CN103258887A (en) * 2013-04-28 2013-08-21 王博 Super-white embossed glass
CN203307232U (en) * 2013-05-16 2013-11-27 南京索尔玻璃科技有限公司 Low-reflection ultra-white knurled film-plated glass
CN107658357A (en) * 2017-11-08 2018-02-02 中建材(宜兴)新能源有限公司 The panel and composition of backboards structure of a kind of solar double-glass assemblies

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110255862A (en) * 2019-05-27 2019-09-20 常州亚玛顿股份有限公司 A kind of glare proof glass and preparation method thereof

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Application publication date: 20180720