CN108303024A - A kind of full-automatic forging on-line detecting system and implementation method - Google Patents
A kind of full-automatic forging on-line detecting system and implementation method Download PDFInfo
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- CN108303024A CN108303024A CN201810176218.0A CN201810176218A CN108303024A CN 108303024 A CN108303024 A CN 108303024A CN 201810176218 A CN201810176218 A CN 201810176218A CN 108303024 A CN108303024 A CN 108303024A
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- guide rail
- computer server
- forging
- rail column
- spatial digitizer
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- General Physics & Mathematics (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The invention discloses a kind of full-automatic forging on-line detecting system and implementation methods, the system hardware apparatus is mounted in the detection platform of forging assembly line discharge port end, the full-automatic forging on-line detecting system includes X, Y, tri- position sensors of Z, X, Y, tri- grating spatial digitizers of Z, X, Y, tri- driving motors of Z, X, Y, tri- guide rail columns of Z, computer server, mechanical hand, audible-visual annunciator, printer, cloud data platform, camera, remote client mobile terminal, detection platform face, the computer server is connected by cloud data platform with remote client mobile terminal using fiber optic network.Compared with prior art, the present invention is from accurate detection full working scope, it is creative to ensure full-automatic forging production line on-line detecting system rapidity and accuracy, it realizes full-automatic forging production line on-line detecting system and improves product quality, full automatic advantage.
Description
Technical field
It is online more particularly, to a kind of full-automatic forging the present invention relates to a kind of full-automatic forging online measuring technique field
Detecting system and implementation method.
Background technology
As lean production theory is in the universal of enterprise management level, country advocates enterprise's upgrading synergy, in addition enterprises using the labor
The demand that cost is higher and higher, client is to low price high-quality products is completely dependent on inspector's uninterrupted online sampling observation in scene in 24 hours
The case where seemed awkward.Forging is the basic industries of country, and an automobile is made of part up to ten thousand, each part
Quality finally determine the quality of vehicle, and forging accounts for vehicle weight 70% or so, and the quality of forging quality directly affects automobile
Quality, and the application of full-automatic forging online measuring technique is the very effective means of direct Improving The Quality of Products.Consult state
Inside and outside related data there is no the relevant report for finding full-automatic forging online measuring technique so far, be completely dependent on live online inspection
Survey personnel, when there is abnormal conditions to occur, cannot real-time, accurate intelligent control effectively solve emergency case, often result in forging
Part batch production is scrapped, and there are great hidden danger of quality.
The content of present invention
The purpose of the present invention is one kind is safe and reliable, can carry out full-automatic on-line checking, long-range prison for creative providing
Depending on and control technology, and Social benefit and economic benefit significantly full-automatic forging on-line detecting system and implementation method.
The purpose of the present invention can be achieved through the following technical solutions：A kind of full-automatic forging on-line detecting system and reality
Existing method, the system hardware apparatus are mounted in the detection platform of forging assembly line discharge port end, and described is full-automatic
Forging on-line detecting system includes X-direction position sensor, Y-direction position sensor, Z-direction position sensor, X-direction grating
Spatial digitizer, Y-direction grating spatial digitizer, Z-direction grating spatial digitizer, X-direction driving motor, Y-direction driving electricity
Machine, Z-direction driving motor, X-direction guide rail column, Y-direction guide rail column, Z-direction guide rail column, computer server, mechanical hand, acousto-optic
Alarm, printer, cloud data platform, camera, remote client mobile terminal, detection platform face, remote client movement
End is connect with cloud data platform by internet, and the X-direction position sensor is mounted on the circular hole of X-direction guide rail column lower end
Interior, the Y-direction position sensor is installed in the circular hole of guide rail column lower end in the Y direction, Z-direction position sensor peace
In the circular hole among detection platform face, the X-direction grating spatial digitizer is mounted on X-direction guide rail column, by the side X
Its straight line on X-direction guide rail column is set to move back and forth to driving motor, the Y-direction grating spatial digitizer is mounted on the side Y
On direction guiding rail column, making it by Y-direction driving motor, straight line moves back and forth on guide rail column in the Y direction, and the Z-direction grating is three-dimensional
Scanner is mounted on Z-direction guide rail column, so that its straight line on Z-direction guide rail column is moved back and forth by Z-direction driving motor, described
Computer server be connected with remote client mobile terminal by cloud data platform using fiber optic network.
The X-direction position sensor is connected with computer server by signal cable line, the Y-direction position
It sets sensor with computer server to be connected by signal cable line, the Z-direction position sensor and Computer Service
Device is connected by signal cable line, and the X-direction grating spatial digitizer passes through signal cable line with computer server
It is connected, the Y-direction grating spatial digitizer is connected with computer server by signal cable line, the side Z
It is connected to grating spatial digitizer by signal cable line with computer server, the X-direction driving motor and calculating
Machine server is connected by signal cable line, and the Y-direction driving motor passes through signal cable line with computer server
It is connected, the Z-direction driving motor is connected with computer server by signal cable line, the audible-visual annunciator
It is connected by signal cable line with computer server, the printer is connected with computer server by data line
It connects, the mechanical hand is connected with computer server by signal cable line, and the computer server utilizes optical fiber
Network is connected by cloud data platform with client mobile terminal, the camera using fiber optic network by cloud data platform and
Remote client mobile terminal is connected.
The X-direction grating spatial digitizer back side is fixed in X-direction guide rail column on synchronous balata belt, described
X-direction drive motor shaft gear balata belt engagement connection synchronous in X-direction guide rail column, to drive X-direction grating three
It ties up scanner to move linearly in X-direction guide rail column, guide rail column in the Y direction is fixed at the Y-direction grating spatial digitizer back side
On interior synchronous balata belt, Y-direction drive motor shaft gear balata belt engagement synchronous in Y-direction guide rail column connects
It connects, to drive Y-direction grating spatial digitizer, guide rail column moves linearly in the Y direction, the Z-direction grating spatial digitizer
The back side is fixed in Z-direction guide rail column on synchronous balata belt, the Z-direction drive motor shaft gear and Z-direction guide rail
Synchronous balata belt engagement connection in column, to drive Z-direction grating spatial digitizer to move linearly in Z-direction guide rail column.
A kind of described full-automatic forging on-line detecting system and implementation method, which is characterized in that the X-direction position
Sensor is mounted in the circular hole of X-direction guide rail column lower end, and Y-direction position sensor installation is in the Y direction under guide rail column
In the circular hole at end, the Z-direction position sensor is mounted in the circular hole among detection platform face.
The computer server between cloud data platform and remote client mobile terminal by passing through network fiber and nothing
Gauze network carries out one-way data interaction.
Compared with prior art, the present invention has the following advantages：
1, full-automatic on-line checking：After the forging on forging assembly line is manufactured, computer server root
Forging taking-up is put on monitor station according to the sampling observation frequency parameter control mechanical hand of setting, is passed by the X-direction position on monitor station
Sensor, Y-direction position sensor and Z-direction position sensor determine the accurate placement position of forging, and at the same time forging exists
X, Y on monitor station, Z-direction position coordinates signal be sent to computer server, computer server has recorded forging three
X-direction driving motor, Y-direction driving motor and Z-direction driving motor are controlled after the position coordinates in direction respectively simultaneously by X-direction
Grating spatial digitizer, Y-direction grating spatial digitizer and Z-direction grating spatial digitizer are led in X-direction guide rail column, Y-direction
Rail column and the movement of Z-direction guide rail column are scanned forging, and the data after scanning send back computer by data signal line and take
Judgement is compared with standard digital-to-analogue dimensional tolerance bound set in advance in business device, by scanning result and scanning patter
It is sent to printer by data line and prints detection record in real time.
2, accuracy of detection is high, safe and reliable, can carry out remotely storing record, convenient to have access at any time：When forging detect it is qualified,
Computer server sends control instruction to mechanical hand, and qualified forging is put into qualified region, when forging detects unqualified, meter
Calculation machine server sends control instruction to mechanical hand, and unqualified forging is put into and is isolated in unqualified region and controls acousto-optic simultaneously
Unqualified information is uploaded cloud data platform by optical fiber and stores recording and sending extremely by alarm equipment alarm, simultaneous computer server
Remote client mobile terminal, remote client, which receives unqualified information and can directly invoke live camera, to be checked field condition and takes phase
Answer measure.
3, abnormal conditions automatic alarm can be achieved, enable corresponding alarm command automatically, environment adapts to strong, social benefit and warp
Ji remarkable benefit.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the device of the invention schematic diagram.
Specific implementation mode
The present invention is carried out in the following with reference to the drawings and specific embodiments bright in detail.
Embodiment
As depicted in figs. 1 and 2, a kind of full-automatic forging on-line detecting system and implementation method, system hardware apparatus peace
In the detection platform 17 of forging assembly line discharge port end, the full-automatic forging on-line detecting system includes X
Direction position sensor 1, Y-direction position sensor 2, Z-direction position sensor 3, X-direction grating spatial digitizer 4, Y-direction
Grating spatial digitizer 5, Z-direction grating spatial digitizer 6, X-direction driving motor 7, Y-direction driving motor 8, Z-direction driving
Motor 9, X-direction guide rail column 18, Y-direction guide rail column 19, Z-direction guide rail column 20, computer server 10, mechanical hand 11, acousto-optic
Alarm 12, printer 13, cloud data platform 15, camera 14, remote client mobile terminal 16, detection platform face 21, long-range visitor
Family mobile terminal 16 is connect with cloud data platform 15 by internet, and X-direction position sensor 1 is mounted under X-direction guide rail column 18
In the circular hole at end, the installation of Y-direction position sensor 2 in the Y direction in the circular hole of 19 lower end of guide rail column, pacify by Z-direction position sensor 3
In the circular hole among detection platform face 21, X-direction grating spatial digitizer 4 is mounted on X-direction guide rail column 18, by the side X
Its straight line on X-direction guide rail column 18 is set to move back and forth to driving motor 7, Y-direction grating spatial digitizer 5 is installed in the Y direction
On guide rail column 19, making it by Y-direction driving motor 8, straight line moves back and forth on guide rail column 19 in the Y direction, and Z-direction grating three-dimensional is swept
Instrument 6 is retouched on Z-direction guide rail column 20, so that its straight line on Z-direction guide rail column 20 is moved back and forth by Z-direction driving motor 9,
Computer server 10 is connected by cloud data platform 15 with remote client mobile terminal 16 using fiber optic network.
X-direction position sensor 1 is connected with computer server 10 by signal cable line, Y-direction position sensor 2 and meter
Calculation machine server 10 is connected by signal cable line, and Z-direction position sensor 3 passes through signal cable with computer server 10
Line is connected, and X-direction grating spatial digitizer 4 is connected with computer server 10 by signal cable line, Y-direction grating three
Dimension scanner 5 is connected with computer server 10 by signal cable line, and Z-direction grating spatial digitizer 6 takes with computer
Business device 10 is connected by signal cable line, and X-direction driving motor 7 is connected with computer server 10 by signal cable line
It connects, Y-direction driving motor 8 is connected with computer server 10 by signal cable line, Z-direction driving motor 9 and computer
Server 10 is connected by signal cable line, and audible-visual annunciator 12 is connected with computer server 10 by signal cable line
It connects, printer 13 is connected with computer server 10 by data line, and mechanical hand 11 passes through signal with computer server 10
Cable is connected, and computer server 10 is connected by cloud data platform 15 with client mobile terminal 16 using fiber optic network,
Camera 14 is connected by cloud data platform 15 with remote client mobile terminal 16 using fiber optic network.
After the forging on forging assembly line is manufactured, computer server 10 is according to the sampling observation frequency of setting
Forging taking-up is put on monitor station 17 by state modulator mechanical hand 11, by the X-direction position sensor 1 on monitor station 17, Y-direction
Position sensor 2 and Z-direction position sensor 3 determine the accurate placement position of forging, at the same time by forging on monitor station
X, Y, Z-direction position coordinates signal be sent to computer server 10, computer server 10 has recorded three directions of forging
Position coordinates after simultaneously respectively control X-direction driving motor 7, Y-direction driving motor 8 and Z-direction driving motor 9 by X-direction
Grating spatial digitizer 4, Y-direction grating spatial digitizer 5 and Z-direction grating spatial digitizer 6 are in X-direction guide rail column 18, the side Y
Movement is scanned forging on direction guiding rail column 19 and Z-direction guide rail column 20, and the data after scanning are transmitted by data signal line
It returns in computer server 10 and judgement is compared with standard digital-to-analogue dimensional tolerance bound set in advance, scanning is tied
Fruit is sent to printer 13 by data line with scanning patter and prints detection record in real time.
When forging detects qualification, computer server 10 sends control instruction to mechanical hand 11, qualified forging is put into qualified area
In domain, when forging detection is unqualified, computer server 10 sends control instruction to mechanical hand 11, and unqualified forging is put into not
Isolation simultaneously controls the alarm of audible-visual annunciator 12 simultaneously in qualified region, and unqualified information is passed through light by simultaneous computer server 10
Fibre uploads cloud data platform 15 and stores recording and sending to remote client mobile terminal 16, and remote client mobile terminal 16 receives unqualified
Information can directly invoke live camera 14 and check field condition and take corresponding measure.
Cloud data platform 15 can save in the unqualified detection data information and camera 14 of the upload of computer server 10
The video of biography, when the video or unqualified testing number for needing to check history it is believed that when, can be convenient on cloud data platform 15
Extract required data.
The present invention is the control based on industrial computer server, realizes full-automatic forging and inspects by random samples, scans and ruler online
Very little detection, automatic printing simultaneously upload, store detection record, automatic alarm, enable corresponding alarm command automatically, can effectively improve
Product quality reduces production cost, prevents the generation of quality of lot accident, improves the competitiveness of product and promotes international competition
Power is of great significance, and Social benefit and economic benefit is notable.
Claims (3)
1. a kind of full-automatic forging on-line detecting system and implementation method, which is mounted on forging assembly line
In the detection platform of discharge port end, the full-automatic forging on-line detecting system includes X-direction position sensor, Y-direction
Position sensor, Z-direction position sensor, X-direction grating spatial digitizer, Y-direction grating spatial digitizer, Z-direction grating
Spatial digitizer, X-direction driving motor, Y-direction driving motor, Z-direction driving motor, X-direction guide rail column, Y-direction guide rail column,
Z-direction guide rail column, computer server, mechanical hand, audible-visual annunciator, printer, cloud data platform, camera, remote client
Mobile terminal, detection platform face, the remote client mobile terminal are connect with cloud data platform by internet, the X-direction
Position sensor is mounted in the circular hole of X-direction guide rail column lower end, and the Y-direction position sensor installs guide rail in the Y direction
In the circular hole of column lower end, the Z-direction position sensor is mounted in the circular hole among detection platform face, the X-direction
Grating spatial digitizer is mounted on X-direction guide rail column, and making it by X-direction driving motor, straight line is back and forth on X-direction guide rail column
Mobile, the Y-direction grating spatial digitizer is installed on guide rail column in the Y direction, makes it in the Y direction by Y-direction driving motor
Straight line moves back and forth on guide rail column, and the Z-direction grating spatial digitizer is mounted on Z-direction guide rail column, is driven by Z-direction
Motor makes its straight line on Z-direction guide rail column move back and forth, and the computer server passes through cloud data using fiber optic network
Platform is connected with remote client mobile terminal；
The X-direction position sensor is connected with computer server by signal cable line, and the Y-direction position passes
Sensor is connected with computer server by signal cable line, and the Z-direction position sensor is logical with computer server
It crosses signal cable line to be connected, the X-direction grating spatial digitizer is connected with computer server by signal cable line
It connects, the Y-direction grating spatial digitizer is connected with computer server by signal cable line, the Z-direction light
Grid spatial digitizer is connected with computer server by signal cable line, and the X-direction driving motor takes with computer
Business device is connected by signal cable line, and the Y-direction driving motor is connected with computer server by signal cable line
It connects, the Z-direction driving motor is connected with computer server by signal cable line, the audible-visual annunciator and meter
Calculation machine server is connected by signal cable line, and the printer is connected with computer server by data line, institute
The mechanical hand stated is connected with computer server by signal cable line, and the computer server is logical using fiber optic network
It crosses cloud data platform with client mobile terminal to be connected, the camera passes through cloud data platform and long-range visitor using fiber optic network
Family mobile terminal is connected；
After the forging on forging assembly line is manufactured, computer server is according to the sampling observation frequency parameter control of setting
Forging taking-up is put on monitor station by mechanical hand processed, by X-direction position sensor, Y-direction position sensor and the Z on monitor station
Direction position sensor determines the accurate placement position of forging, at the same time by forging on monitor station X, Y, Z-direction position
Coordinate signal is sent to computer server, and computer server has recorded after the position coordinates in three directions of forging while respectively
X-direction driving motor, Y-direction driving motor and Z-direction driving motor are controlled by X-direction grating spatial digitizer, Y-direction grating
Spatial digitizer and Z-direction grating spatial digitizer are moved in X-direction guide rail column, Y-direction guide rail column and Z-direction guide rail column to forging
Part is scanned, the data after scanning by data signal line send back in computer server with standard digital-to-analogue set in advance
Judgement is compared in dimensional tolerance bound, and scanning result and scanning patter are sent to printer printing by data line
Go out detection record in real time.
When forging detects qualification, computer server sends control instruction to mechanical hand, qualified forging is put into qualified region,
When forging detection is unqualified, computer server sends control instruction to mechanical hand, and unqualified forging is put into unqualified region
Interior isolation simultaneously controls audible-visual annunciator alarm simultaneously, and unqualified information is uploaded cloud data by simultaneous computer server by optical fiber
Platform stores recording and sending to remote client mobile terminal, and remote client, which receives unqualified information, can directly invoke live camera
It checks field condition and takes corresponding measure.
2. a kind of full-automatic forging on-line detecting system according to claim 1 and implementation method, which is characterized in that described
The X-direction grating spatial digitizer back side be fixed in X-direction guide rail column on synchronous balata belt, X-direction driving electricity
Arbor gear balata belt engagement connection synchronous in X-direction guide rail column, to drive X-direction grating spatial digitizer in X
Traversing guide column moves linearly, and synchronous rubber skin in guide rail column in the Y direction is fixed at the Y-direction grating spatial digitizer back side
It takes, Y-direction drive motor shaft gear balata belt engagement connection synchronous in Y-direction guide rail column, to drive Y
Guide rail column moves linearly direction grating spatial digitizer in the Y direction, and the Z-direction grating spatial digitizer back side is fixed on Z
In traversing guide column on synchronous balata belt, the Z-direction drive motor shaft gear and synchronous rubber in Z-direction guide rail column
Belt engagement connection, to drive Z-direction grating spatial digitizer to move linearly in Z-direction guide rail column.
3. a kind of full-automatic forging on-line detecting system according to claim 1 and implementation method, which is characterized in that described
X-direction position sensor be mounted on X-direction guide rail column lower end circular hole in, the Y-direction position sensor be mounted on the side Y
In the circular hole of direction guiding rail column lower end, the Z-direction position sensor is mounted in the circular hole among detection platform face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810176218.0A CN108303024A (en) | 2018-03-02 | 2018-03-02 | A kind of full-automatic forging on-line detecting system and implementation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810176218.0A CN108303024A (en) | 2018-03-02 | 2018-03-02 | A kind of full-automatic forging on-line detecting system and implementation method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108303024A true CN108303024A (en) | 2018-07-20 |
Family
ID=62849332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810176218.0A Withdrawn CN108303024A (en) | 2018-03-02 | 2018-03-02 | A kind of full-automatic forging on-line detecting system and implementation method |
Country Status (1)
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| CN (1) | CN108303024A (en) |
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| CN1256989A (en) * | 1999-12-30 | 2000-06-21 | 清华大学 | Intelligent locating working-equipment |
| CN1619330A (en) * | 2003-11-17 | 2005-05-25 | 中国农业大学 | Infrared positioning system and method |
| CN101061897A (en) * | 2006-04-27 | 2007-10-31 | 翁清铿 | Three-dimensional measuring machine for the shoe mould |
| CN101187548A (en) * | 2007-12-06 | 2008-05-28 | 上海交通大学 | Large-scale forging laser radar on-line tri-dimensional measuring device and method |
| CN101236660A (en) * | 2008-03-06 | 2008-08-06 | 张利群 | Three-dimensional scanners and its three-dimensional model reconfiguration method |
| CN101839700A (en) * | 2010-03-29 | 2010-09-22 | 重庆建设工业(集团)有限责任公司 | Non-contact image measuring system |
| CN102393181A (en) * | 2011-09-22 | 2012-03-28 | 南京信息工程大学 | Automatic online detection method and device of angle steel geometric parameters |
| CN104913721A (en) * | 2015-06-17 | 2015-09-16 | 上海工程技术大学 | Experimental apparatus for industrial vision sensor detection |
-
2018
- 2018-03-02 CN CN201810176218.0A patent/CN108303024A/en not_active Withdrawn
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1256989A (en) * | 1999-12-30 | 2000-06-21 | 清华大学 | Intelligent locating working-equipment |
| CN1619330A (en) * | 2003-11-17 | 2005-05-25 | 中国农业大学 | Infrared positioning system and method |
| CN101061897A (en) * | 2006-04-27 | 2007-10-31 | 翁清铿 | Three-dimensional measuring machine for the shoe mould |
| CN101187548A (en) * | 2007-12-06 | 2008-05-28 | 上海交通大学 | Large-scale forging laser radar on-line tri-dimensional measuring device and method |
| CN101236660A (en) * | 2008-03-06 | 2008-08-06 | 张利群 | Three-dimensional scanners and its three-dimensional model reconfiguration method |
| CN101839700A (en) * | 2010-03-29 | 2010-09-22 | 重庆建设工业(集团)有限责任公司 | Non-contact image measuring system |
| CN102393181A (en) * | 2011-09-22 | 2012-03-28 | 南京信息工程大学 | Automatic online detection method and device of angle steel geometric parameters |
| CN104913721A (en) * | 2015-06-17 | 2015-09-16 | 上海工程技术大学 | Experimental apparatus for industrial vision sensor detection |
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Application publication date: 20180720 |
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