Environment-friendly coloring process for stainless steel wire mesh
Technical Field
The invention belongs to a surface treatment technology, and particularly relates to an environment-friendly coloring process for a stainless steel wire mesh.
Background
Stainless steel has high strength and high corrosion resistance, and thus is widely used in bridge, machinery, electric appliance, chemical industry, vehicle and other fields. The stainless steel surface coloring treatment is to form a layer of film with special luster and certain wear resistance and corrosion resistance on the stainless steel surface. The coloring of the surface of the stainless steel wire mesh not only can endow the non-manufactured goods with rich color and luster, increase the variety of the products, but also can improve the corrosion resistance of the products.
The stainless steel surface coloring film has different structures, different roughness or different thicknesses, and different refractive indexes to light, thereby showing different colors.
Common staining methods for stainless steel surfaces include: organic coating, ion deposition, chemical coloration, electrochemical coloration, high-temperature oxidation, vacuum sputtering, and gas-phase pyrolysis. The organic matter coating method and the chemical coloring method have great pollution to the environment, the film layer obtained by the ion deposition method has weak binding force with a substrate, the electrochemical coloring method needs to be provided with a direct-current stabilized voltage power supply and carry out hardening treatment on the film layer, the high-temperature oxidation method has high energy consumption, the vacuum sputtering method has high investment cost, some methods need poor binding force, some methods have high requirements on the shape of a product, the gas-phase cracking coloring method is complex, and the method is less in industrial application.
The stainless steel wire mesh is more difficult to color due to the complex structure of the mesh.
Disclosure of Invention
The invention provides an environment-friendly coloring process for a stainless steel wire mesh, the prepared stainless steel wire mesh has a uniform colored film on the surface, and the colored film presents sky blue or brown yellow, and the used raw materials are environment-friendly and can be industrially used in a large scale.
The technical scheme of the invention is as follows:
an environment-friendly coloring process for a stainless steel screen comprises the following steps:
1) pretreatment of a stainless steel wire mesh: cleaning and activating the stainless steel wire mesh;
2) preparing a plating solution: mixing the film forming agent, the weak alkali solution, the anhydrous ethanol and the deionized water, stirring by adopting a constant-temperature magnetic stirrer at room temperature, standing for 5-10min after uniformly stirring to obtain a plating solution, and pouring the plating solution into a reaction kettle;
3) and (3) hydrothermal reaction treatment: soaking the pretreated stainless steel wire mesh in a plating solution, putting the reaction kettle in a drying oven with the temperature of 140-160 ℃, preserving heat for 22-24 hours, taking out the stainless steel wire mesh with the film layer on the surface, washing with deionized water, and naturally drying;
4) firing: the stainless steel wire mesh with the film layer on the surface is put into a muffle furnace to be burned for 2 to 3 hours at the temperature of 580-600 ℃, and then is cooled along with the furnace.
The environment-friendly coloring process of the stainless steel wire mesh comprises the step of coloring the stainless steel wire mesh by using an AlOOH or Al (NO) film-forming agent3)3。
The environment-friendly coloring process of the stainless steel wire mesh comprises the step of coloring the stainless steel wire mesh by weak alkali liquor, wherein the weak alkali liquor is ammonia water, ethylenediamine and/or triethanolamine.
The environment-friendly coloring process of the stainless steel wire mesh comprises the following pretreatment processes: ultrasonically cleaning a stainless steel wire mesh by using a detergent for removing oil for 10min, ultrasonically cleaning the stainless steel wire mesh by using deionized water for 10min, soaking the stainless steel wire mesh in a 0.1mol/L dilute nitric acid solution for 15min, soaking the stainless steel wire mesh in a 0.1mol/L sodium hydroxide solution for 15min, cleaning the stainless steel wire mesh by using the deionized water, cleaning the stainless steel wire mesh by using absolute ethyl alcohol, and naturally airing to obtain a silvery white pretreated stainless steel wire mesh.
The preferable scheme of the environment-friendly coloring process for the stainless steel wire mesh is that the plating solution comprises the following components in parts by weight: 20-40 parts of AlOOH, 1-5 parts of ammonia water, 10-20 parts of absolute ethyl alcohol and 35-69 parts of deionized water; and preparing the sky blue stainless steel wire mesh by the plating solution.
The preferable scheme of the environment-friendly coloring process for the stainless steel wire mesh is that the plating solution comprises the following components in parts by weight: al (NO)3)320-25 parts of ammonia water, 20-30 parts of absolute ethyl alcohol, 2-5 parts of deionized water and 40-58 parts of deionized water; and preparing the brown yellow stainless steel wire mesh by the plating solution.
The invention has the beneficial effects that:
1. the pretreatment process of the stainless steel wire mesh is to improve the roughness and the reactivity of the surface of the wire mesh and improve the binding force between the film layer and the substrate.
2. The invention adopts a hydrothermal method to form the film layer on the stainless steel wire mesh substrate in situ, and can greatly improve the binding force between the film layer and the substrate.
3. AlOOH generates hydroxyl (-OH) under the hydrolysis action of ethanol and water, and forms a coordination compound structure with metal atoms on the surface of the pretreated stainless steel screen under the alkalescent condition. The ammonia water is used for keeping the alkalescence of the coating solution by the hydrothermal method.
4. According to the invention, a microscopic three-dimensional network structure can be formed on the stainless steel wire mesh substrate by firing in the muffle furnace, so that the corrosion resistance of the film layer is improved.
5. The process has the advantages of easily available raw materials, low cost, low energy consumption and good repeatability.
Detailed Description
The invention is further illustrated by the following examples, to which the invention is not limited.
Example 1
Pretreating a stainless steel wire mesh at room temperature, wherein the pretreatment process comprises the following steps: ultrasonic cleaning with detergent for 10min to remove oil, ultrasonic cleaning with deionized water for 10min, soaking in 0.1mol/L dilute nitric acid solution for 15min, soaking in 0.1mol/L sodium hydroxide solution for 15min, cleaning with deionized water, cleaning with anhydrous ethanol, and air drying.
Mixing AlOOH, ammonia water, absolute ethyl alcohol and deionized water, wherein the plating solution comprises the following components in parts by weight: 30 parts of AlOOH, 2 parts of ammonia water, 18 parts of absolute ethyl alcohol and 50 parts of deionized water, stirring the solution at room temperature by using a constant-temperature magnetic stirrer, pouring the stirred solution into a reaction kettle after uniformly stirring, and standing for 5 min.
And (3) soaking the pretreated stainless steel screen in a plating solution in a reaction kettle, keeping the temperature at 150 ℃ for 24 hours, taking out the stainless steel screen, and naturally airing.
And then putting the plated stainless steel wire mesh into a muffle furnace, burning for 2 hours at the temperature of 600 ℃, and cooling along with the furnace to obtain a uniform, compact and sky-blue bright film layer on the surface.
The colored sky blue stainless steel wire mesh is subjected to corrosion resistance detection, and the result is shown in table one:
watch 1
Example 2
The difference from the embodiment 1 is that: mixing Al (NO)3)3Ammonia water, absolute ethyl alcohol and deionized water, wherein the components in parts by weight in the plating solution are as follows: al (NO)3)320 parts of ammonia water, 20 parts of absolute ethyl alcohol and 55 parts of deionized water. The surface of the stainless steel wire mesh obtains a uniform, compact and brownish yellow film layer.