CN108299825A - Compound electromagnetic wave transparent material of fire resistant resin base and preparation method thereof when a kind of long - Google Patents

Compound electromagnetic wave transparent material of fire resistant resin base and preparation method thereof when a kind of long Download PDF

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Publication number
CN108299825A
CN108299825A CN201810244205.2A CN201810244205A CN108299825A CN 108299825 A CN108299825 A CN 108299825A CN 201810244205 A CN201810244205 A CN 201810244205A CN 108299825 A CN108299825 A CN 108299825A
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preparation
composite material
polyimide resin
heat
compound
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CN108299825B (en
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石军威
袁航
孟庆杰
卢忠远
姜丽萍
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Aerospace Research Institute of Materials and Processing Technology
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Aerospace Research Institute of Materials and Processing Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/10Silicon-containing compounds

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Reinforced Plastic Materials (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The present invention relates to it is a kind of long when the compound electromagnetic wave transparent material of fire resistant resin base and preparation method thereof.The preparation method includes the following steps:(1) preparation of polyimide resin solution;(2) resin and quartz fibre is compound;(3) heat treatment under vacuum condition;(4) laying or winding;(5) solidification and rear solidification.Composite material prepared by the present invention is released without small molecule in the curing process, and gained composite material porosity is low;There is preferable temperature classification simultaneously, using still having preferable mechanical property and dielectric properties under the conditions of when high temperature is long, preparation process is simple, and production efficiency is high, has important engineering application value.

Description

Compound electromagnetic wave transparent material of fire resistant resin base and preparation method thereof when a kind of long
Technical field
The present invention relates to electromagnetic wave transparent material technical field more particularly to it is a kind of long when the compound electromagnetic wave transparent material of fire resistant resin base and Preparation method.
Background technology
Traditional fiber-reinforced resin matrix compound material (the compound electromagnetic wave transparent material of such as epoxy resin-matrix) has high specific strength, height The excellent mechanical properties such as specific stiffness, good fatigue crack-resistant performance, but often heat resistance is poor, navigates in national defence, aviation The application in the fields such as it is limited by larger.
Polyimide resin (PI) is a kind of very superior heat-proof macromolecule material of performance, it has higher heat resistance (Tg>350 DEG C), preferable dielectric properties (in 50MHz hereinafter, dielectric constant is 3.1~3.3, dielectric loss is 0.006~ 0.007), mechanical performance, chemical-resistant and dimensional stability are also more outstanding, are a kind of wave transparent materials with development potentiality Material resin matrix has irreplaceable role in high temperature resistant wave-permeable material field.
The preparation method of conventional fiber-reinforced resin matrix compound material generally comprises glue preparation, prepreg system at present Standby, three steps of curing molding.During curing molding, high temperature thermal decomposition generates carbon distribution, is easy to cause Jie of composite material Electrical property significantly declines.It adds, the polyimide resin composite material of prepared quartz fibre enhancing at this stage is generally long Time temperature in use is 300 DEG C~350 DEG C, and it is impossible to meet the performance requirements used for a long time under higher temperature.Simultaneously because Thermal decomposition generates carbon distribution, its dielectric properties is caused to decline to a great extent.Currently, continued to develop with field of aerospace, it is multiple to wave transparent The performance requirement of condensation material is higher and higher, and common composite material cannot be satisfied demand, therefore prepares a kind of high intensity, high resistance to The composite material of hot grade is very crucial.
Invention content
(1) technical problems to be solved
The purpose of the present invention is to provide a kind of high intensity, vitreosil fiber reinforced polyimide resin composite materials. The composite material is used in 450~500 DEG C of long-times (30min) still has mechanical property and dielectric properties, and is molded It is released without small molecule in journey, gained composite material porosity is low.
(2) technical solution
In order to solve the above technical problem, the present invention provides following technical solutions:
The preparation method of the compound electromagnetic wave transparent material of fire resistant resin base, includes the following steps when a kind of long:
(1) preparation of polyimide resin solution:Polyimide resin is dissolved in organic solvent, polyimides is configured to Resin solution;
(2) resin and quartz fibre is compound:Polyimide resin solution is compound with quartz textile, tree is made Fat/quartz fibre composite material;
(3) heat treatment under vacuum condition:Composite material is hung, is then heat-treated under vacuum;
(4) laying or winding:By step (3), treated that composite material is cut into is suitably sized, by setting means into Row laying or winding;
(5) solidification and rear solidification:Composite material temperature-pressure after laying or winding cure and is cured with after, is obtained To the compound electromagnetic wave transparent material of resin base.
Preferably:In step (3), at 0~40 DEG C, humidity dries in the air to composite material in 40% environment below It sets.
Preferably, the time control hung was at 5~24 hours.
Preferably:It in step (3), is heat-treated using vacuum drying oven, vacuum degree is -0.09~-0.1MPa, temperature It it is 150 DEG C~250 DEG C, the time is 1.5~3h.
Preferably:The solidification and rear solidification are carried out stage by stage using vacuum hotpressing machine, and the process conditions in each stage are:
First cure stage:Vacuum hotpressing machine is warming up to 250 DEG C~300 DEG C and keeps the temperature 1~1.5h;
Second cure stage:Vacuum hotpressing machine is warming up to 320 DEG C~350 DEG C 5~15min of heat preservation while applying 5~20MPa Pressure, 0.5~1h of heat-insulation pressure keeping;
Third cure stage:Vacuum hotpressing machine is warming up to 370 DEG C~380 DEG C and 2~4h of heat-insulation pressure keeping;
Cure stage after 4th:Vacuum hotpressing machine is warming up to 390 DEG C~400 DEG C and 2~4h of heat-insulation pressure keeping.
Preferably:It is using cladding process that polyimide resin solution painting is compound with quartz textile.
Preferably:Resin quality is the 50%~100% of quartz textile quality.
Preferably:The organic solvent is boiling point in 100 DEG C or more of high boiling organic solvent, preferably dioxane, Dimethylacetylamide, N,N-dimethylformamide, N-Methyl pyrrolidone any one or more of.
Preferably:In polyimide resin solution, the mass concentration of polyimides is 15%~50%.
The present invention provides it is a kind of long when the compound electromagnetic wave transparent material of fire resistant resin base, using above-mentioned preparation method prepare and At.
(3) advantageous effect
The above-mentioned technical proposal of the present invention has the following advantages that:
The composite material of resin and quartz fibre composition can remove organic solvent and complete when being handled in vacuum drying oven Imidization releases small-molecule substance.Therefore it releases, effectively reduces multiple without small molecule in temperature-pressure solidification process Condensation material porosity improves temperature classification and heat-resistant time.Solidification and rear program curing are carried out in vacuum hotpressing machine, it can Simple flow improves efficiency, can effectively eliminate the internal stress of product, ensures to remain to keep preferable when high temperature uses for a long time Mechanical property and dielectric properties.
The present invention prepares quartz fibre enhancing modified polyimide resin composite material and is put in the curing process without small molecule Go out, gained composite material porosity is low;There is preferable temperature classification simultaneously, it is preferable using still having under the conditions of when high temperature is long Mechanical property and dielectric properties, preparation process is simple, and production efficiency is high, has important engineering application value.
Description of the drawings
Fig. 1 is the flow diagram of preparation method provided by the invention.
Specific implementation mode
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with the embodiment of the present invention, to this hair Bright technical solution is clearly and completely described.Obviously, described embodiment is a part of the embodiment of the present invention, and The embodiment being not all of.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work Under the premise of the every other embodiment that is obtained, shall fall within the protection scope of the present invention.
The present invention provides it is a kind of long when the compound electromagnetic wave transparent material of fire resistant resin base preparation method, as shown in Figure 1, described Preparation method includes the following steps:
(1) preparation of polyimide resin solution
Resin adhesive liquid used in the present invention is polyimide resin solution, is formulated using polyimide resin, solvent Select organic solvent.When preparation, polyimide resin and organic solvent are mixed.Certainly, in order to make polyimide resin Fully dissolving, can be stirred it, and mixing speed is no more than 400 revs/min, is advisable with 200~300 revs/min, is avoided A large amount of bubbles are generated in solution.
In this step, there is no particular limitation for the type of polyimide resin used, existing polyimide resin , preferably TgPolyimide resin more than 400 DEG C, for example, PMR types, acetenyl end-sealed type, soluble type.Used has Also there is no particular limitation for the type of solvent, can dissolve polyimide resin, and (boiling point exists with higher boiling point 100 DEG C or more) organic solvent can be with, but it is preferred that organic solvent used can select dioxane, diformazan Yl acetamide, N,N-dimethylformamide, N-Methyl pyrrolidone any one or more of.Above-mentioned organic solvent not only meets Requirement of the boiling point at 100 DEG C or more, and there is stronger polarity, it is highly suitable for preparing polyimide resin solution.
There is no particular limitation for the concentration of polyimide resin solution used, but is preferably, prepared polyamides is sub- The mass concentration of polyimide resin solution is 15%~50%, for example, can be specially 15%, 20%, 25%, 30%, 35%, 40%, 45%, 50%.
(2) resin and quartz fibre is compound
Polyimide resin solution is applied to, obtained resin/quartz fibre composite material compound with quartz textile.It is compound The methods of dipping, coating, preferably painting method may be used in method.Painting method can be operated as follows: Polyimide resin solution is dipped using coated tools such as hairbrush, is coated uniformly at least one surface of quartz textile On.In this step, the quality of the resin of coating is the 50%~100% of quartz textile quality, for example, can be specially 50%, 60%, 70%, 80%, 90%, 100%.
When carrying out compound tense using infusion process, the tools such as steeping vat may be used and impregnated, and keep constant temperature steeping vat Temperature makes resin solution be maintained at molten condition within the scope of 150 DEG C~180 DEG C, to impregnate.At this point, the tree in steeping vat The mass concentration of lipoprotein solution is preferably 30%~40%.Dipping method is identical with routine techniques, and it is not described here in detail.
(3) heat treatment under vacuum condition
Composite material is hung, is then heat-treated under vacuum.In this step, composite material is dried in the air When setting, the temperature of the environment hung is preferably at 0~40 DEG C, humidity 40% hereinafter, the time can control at 5~24 hours. Vacuum drying oven may be used to be heat-treated, vacuum degree is -0.09~-0.1MPa, and temperature is 150 DEG C~250 DEG C, and the time is 1.5~3h.
Composite material can remove organic solvent when being handled in vacuum drying oven and complete imidization, release small point Sub- substance.Therefore it is released without small molecule in temperature-pressure solidification process, effectively reduces composite material voidage, improve resistance to Hot grade and heat-resistant time.
(4) laying or winding
By step (3), treated that composite material is cut into is suitably sized, and laying or winding are carried out by setting means.
(5) solidification and rear solidification
Will through laying or winding treated composite material temperature-pressure carries out solidification and after cure, the resin base is made Compound electromagnetic wave transparent material.
The solidification and rear solidification are carried out stage by stage using vacuum hotpressing machine, and the process conditions in each stage are:
First cure stage:Vacuum hotpressing machine is warming up to 250 DEG C~300 DEG C and keeps the temperature 1~1.5h;
Second cure stage:Vacuum hotpressing machine is warming up to 320 DEG C~350 DEG C 5~15min of heat preservation while applying 5~20MPa Pressure, 0.5~1h of heat-insulation pressure keeping;
Third cure stage:Vacuum hotpressing machine is warming up to 370 DEG C~380 DEG C and 2~4h of heat-insulation pressure keeping;
Cure stage after 4th:Vacuum hotpressing machine is warming up to 390 DEG C~400 DEG C and 2~4h of heat-insulation pressure keeping.
Conventional moulded solidification is carried out using common hot press or autoclave, then using vacuum drying oven or by the way of vacuumizing Cure after progress, wastes the plenty of time.And the present invention carries out solidification and rear solidification using vacuum hotpressing machine, is not only able to simplify stream Journey puies forward high efficiency, but also can effectively eliminate the internal stress of product, ensures to remain to keep preferable when high temperature uses for a long time Mechanical property and dielectric properties.
The present invention also provides it is a kind of long when the compound electromagnetic wave transparent material of fire resistant resin base, using above-mentioned preparation method prepare and At.
It is the embodiment that the present invention enumerates below.
Embodiment 1
The first step:Polyimide resin solution is prepared, solvent is dioxane mixing dimethylacetylamide (DMAC), solvent Middle dioxane proportion is 70%, and polyimide resin mass percent content is 45% in solution.
Second step:Polyimide resin solution is dipped with hairbrush, is coated uniformly on quartz textile, resin quality is Polyimide resin/quartz fibre composite material is made in the 66% of quartz textile quality.
Third walks:By above-mentioned composite material temperature be 25 DEG C, humidity be 20% environment in hang 12 hours, place into Vacuum degree is the vacuum drying oven 200 DEG C/2h processing of -0.096MPa.
4th:The rectangle that will walk treated through third, composite material is cut into 250mm × 130mm, cuts 20 altogether Layer, is then coated in mold.
5th step:The composite material being coated with is put into vacuum hotpressing machine and carries out cured in stages and rear solidification, it is rear to cure After Temperature fall with pressure demoulded to 80 DEG C, obtain quartz fibre enhancing polyimide resin composite material.Wherein, respectively Stage, specific curing process was:
First cure stage:It is warming up to 300 DEG C of heat preservation 1h;
Second cure stage:350 DEG C of heat preservation 7min are warming up to, the 10MPa that then pressurizes keeps the temperature 0.8h;
Third cure stage:It is warming up to 370 DEG C of heat-insulation pressure keeping 2.5h;
Cure stage after 4th:It is warming up to 400 DEG C of heat-insulation pressure keeping 3h.
Embodiment 2
The first step:Polyimide resin solution is prepared, solvent is n,N-Dimethylformamide, polyimide resin in solution Mass percent content is 50%.
Second step:Resin solution is placed in steeping vat, steeping vat keeps 150 DEG C of constant temperature, will be gathered by impregnation technology Imide resin and quartz textile are compound, polyimide resin/quartz fibre composite material are made, wherein resin solution Quality account for quartz textile quality 50%.
Third walks:By above-mentioned composite material temperature be 30 DEG C, humidity be 20% environment in hang 24 hours, place into Vacuum degree is the vacuum drying oven 150 DEG C/3h processing of -0.093MPa.
4th:The rectangle that will walk treated through third, composite material is cut into 250mm × 130mm, cuts 20 altogether Layer is simultaneously coated in mold.
5th step:The composite material being coated with is put into vacuum hotpressing machine and carries out cured in stages and rear solidification, it is rear to cure After Temperature fall with pressure demoulded to 80 DEG C, obtain quartz fibre enhancing polyimide resin composite material.Wherein, respectively Stage, specific curing process was:
First cure stage:It is warming up to 290 DEG C of heat preservation 1h;
Second cure stage:340 DEG C of heat preservation 5min are warming up to, the 20MPa that then pressurizes keeps the temperature 0.5h;
Third cure stage:It is warming up to 375 DEG C of heat-insulation pressure keeping 3h;
Cure stage after 4th:It is warming up to 390 DEG C of heat-insulation pressure keeping 4h.
Embodiment 3 is to embodiment 5
It is substantially the same that the preparation method is the same as that of Example 1, and difference is shown in Table 1.
Comparative example 1
The preparation method and embodiment 1 of comparative example 1 are substantially the same, the difference is that:
In the third step, prepreg is dried at normal temperatures, above-mentioned heat treatment is not carried out to it.
Comparative example 2
The preparation method and embodiment 1 of comparative example 2 are substantially the same, the difference is that:
In the third step, the prepreg after hanging is heat-treated in normal drying case, the temperature of heat treatment is 200 DEG C, time 2h.
Comparative example 3
The preparation method and embodiment 1 of comparative example 3 are substantially the same, the difference is that:
In the 4th step, cured using autoclave, is specifically comprised the following steps:The quartz fibre being coated with is enhanced Modified polyimide resin prepreg, which is put into autoclave, to be cured, and specific curing process is:2h is kept the temperature at 240 DEG C, so Keep the temperature 2h at 370 DEG C again afterwards.
After 10min being kept the temperature using resin composite materials made from the various embodiments described above and comparative example at 450 DEG C, test material Mechanical property, specific performance test result are as shown in table 2.
Table 2
The prepreg in preparation method provided by the invention is can be seen that in vacuum drying oven from the testing result of table 2 Organic solvent can be removed when reason and completes imidization, release small-molecule substance, therefore in temperature-pressure solidification process Middle no small molecule is released, and is effectively reduced composite material porosity, is improved temperature classification and heat-resistant time;In vacuum hotpressing machine In carry out solidification and rear program curing, the internal stress of product can be effectively eliminated, ensure high temperature for a long time use when remain to protect Hold preferable mechanical property and dielectric properties.Even if being made under 450 DEG C of this high temperature using composite material made from this method Still there is preferable mechanical performance and electric property with 10min.By verification, composite material produced by the present invention makes at 500 DEG C With still having preferable mechanical performance and electric property after 30min, there is important engineering application value.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, it will be understood by those of ordinary skill in the art that:It still may be used With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features; And these modifications or replacements, various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution spirit and Range.

Claims (10)

1. the preparation method of the compound electromagnetic wave transparent material of fire resistant resin base when a kind of long, it is characterised in that:Include the following steps:
(1) preparation of polyimide resin solution:Polyimide resin is dissolved in organic solvent, polyimide resin is configured to Solution;
(2) resin and quartz fibre is compound:Polyimide resin solution is compound with quartz textile, resin/stone is made English fibrous composite;
(3) heat treatment under vacuum condition:Composite material is hung, is then heat-treated under vacuum;
(4) laying or winding:By step (3), treated that composite material is cut into is suitably sized, is spread by setting means Layer or winding;
(5) solidification and rear solidification:Composite material temperature-pressure after laying or winding cure and is cured with after, institute is obtained State the compound electromagnetic wave transparent material of resin base.
2. preparation method according to claim 1, it is characterised in that:In step (3), at 0~40 DEG C, humidity exists Composite material is hung in 40% environment below.
3. preparation method according to claim 2, it is characterised in that:The time control hung was at 5~24 hours.
4. according to claim 1-3 any one of them preparation methods, it is characterised in that:In step (3), using vacuum drying oven It is heat-treated, vacuum degree is -0.09~-0.1MPa, and temperature is 150 DEG C~250 DEG C, and the time is 1.5~3h.
5. preparation method according to claim 1, it is characterised in that:The solidification and rear solidification are using vacuum hotpressing machine point Stage carries out, and the process conditions in each stage are:
First cure stage:Vacuum hotpressing machine is warming up to 250 DEG C~300 DEG C and keeps the temperature 1~1.5h;
Second cure stage:Vacuum hotpressing machine is warming up to 320 DEG C~350 DEG C 5~15min of heat preservation while applying the pressure of 5~20MPa Power, 0.5~1h of heat-insulation pressure keeping;
Third cure stage:Vacuum hotpressing machine is warming up to 370 DEG C~380 DEG C and 2~4h of heat-insulation pressure keeping;
Cure stage after 4th:Vacuum hotpressing machine is warming up to 390 DEG C~400 DEG C and 2~4h of heat-insulation pressure keeping.
6. according to claim 1-3 any one of them preparation methods, it is characterised in that:Using cladding process by polyimide resin Solution applies compound with quartz textile.
7. preparation method according to claim 6, it is characterised in that:Resin quality is the 50% of quartz textile quality ~100%.
8. according to claim 1-3 any one of them preparation methods, it is characterised in that:The organic solvent is boiling point 100 DEG C or more high boiling organic solvent, preferably dioxane, dimethylacetylamide, n,N-Dimethylformamide, N- methyl pyrroles Pyrrolidone any one or more of.
9. preparation method according to claim 8, it is characterised in that:In polyimide resin solution, the matter of polyimides Measure a concentration of 15%~50%.
10. fire resistant resin base compound electromagnetic wave transparent material when a kind of long, it is characterised in that:Described in claim any one of 1-9 Preparation method be prepared.
CN201810244205.2A 2018-03-23 2018-03-23 Long-time high-temperature-resistant resin-based composite wave-transmitting material and preparation method thereof Active CN108299825B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109483908A (en) * 2018-11-26 2019-03-19 航天特种材料及工艺技术研究所 A kind of compound material insulation end hoop and preparation method thereof
CN112391052A (en) * 2020-11-13 2021-02-23 航天特种材料及工艺技术研究所 Foam material and preparation method thereof
CN114315690A (en) * 2022-03-04 2022-04-12 北京玻钢院复合材料有限公司 Imide ring-containing bisphthalonitrile compound, high-heat-resistance wave-transmitting composite material and preparation method thereof
CN115449219A (en) * 2022-09-01 2022-12-09 中国建筑材料科学研究总院有限公司 Silica aerogel quartz fiber polyimide ternary composite material and preparation method and application thereof

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CN101412849A (en) * 2008-11-27 2009-04-22 东华大学 Preparation of three-dimensional orthogonal woven fabric reinforced thermoplastic polyimide resin composite material
US20100329838A1 (en) * 2007-10-26 2010-12-30 David Greenblatt Aerodynamic performance enhancements using discharge plasma actuators
CN103587130A (en) * 2013-10-15 2014-02-19 南京航空航天大学 Method and device for curing fiber-reinforced resin-based composite material component by utilizing microwaves

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CN1230570A (en) * 1998-04-01 1999-10-06 中国科学院化学研究所 Short staple-containing composite polyimide material and its preparation and use
US20100329838A1 (en) * 2007-10-26 2010-12-30 David Greenblatt Aerodynamic performance enhancements using discharge plasma actuators
CN101412849A (en) * 2008-11-27 2009-04-22 东华大学 Preparation of three-dimensional orthogonal woven fabric reinforced thermoplastic polyimide resin composite material
CN103587130A (en) * 2013-10-15 2014-02-19 南京航空航天大学 Method and device for curing fiber-reinforced resin-based composite material component by utilizing microwaves

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109483908A (en) * 2018-11-26 2019-03-19 航天特种材料及工艺技术研究所 A kind of compound material insulation end hoop and preparation method thereof
CN112391052A (en) * 2020-11-13 2021-02-23 航天特种材料及工艺技术研究所 Foam material and preparation method thereof
CN114315690A (en) * 2022-03-04 2022-04-12 北京玻钢院复合材料有限公司 Imide ring-containing bisphthalonitrile compound, high-heat-resistance wave-transmitting composite material and preparation method thereof
CN114315690B (en) * 2022-03-04 2022-06-21 北京玻钢院复合材料有限公司 Imide ring-containing bisphthalonitrile compound, high-heat-resistance wave-transmitting composite material and preparation method thereof
CN115449219A (en) * 2022-09-01 2022-12-09 中国建筑材料科学研究总院有限公司 Silica aerogel quartz fiber polyimide ternary composite material and preparation method and application thereof
CN115449219B (en) * 2022-09-01 2024-02-02 中国建筑材料科学研究总院有限公司 Silica aerogel quartz fiber polyimide ternary composite material and preparation method and application thereof

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