CN108299795A - A kind of epoxy resin foam material and preparation method thereof - Google Patents
A kind of epoxy resin foam material and preparation method thereof Download PDFInfo
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- CN108299795A CN108299795A CN201711380157.1A CN201711380157A CN108299795A CN 108299795 A CN108299795 A CN 108299795A CN 201711380157 A CN201711380157 A CN 201711380157A CN 108299795 A CN108299795 A CN 108299795A
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
- C08J9/08—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing carbon dioxide
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0066—Use of inorganic compounding ingredients
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0066—Use of inorganic compounding ingredients
- C08J9/0071—Nanosized fillers, i.e. having at least one dimension below 100 nanometers
- C08J9/008—Nanoparticles
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0085—Use of fibrous compounding ingredients
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0095—Mixtures of at least two compounding ingredients belonging to different one-dot groups
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
- C08J9/10—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
- C08J9/102—Azo-compounds
- C08J9/103—Azodicarbonamide
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
- C08J9/10—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
- C08J9/104—Hydrazines; Hydrazides; Semicarbazides; Semicarbazones; Hydrazones; Derivatives thereof
- C08J9/105—Hydrazines; Hydrazides; Semicarbazides; Semicarbazones; Hydrazones; Derivatives thereof containing sulfur
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/02—CO2-releasing, e.g. NaHCO3 and citric acid
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- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/04—N2 releasing, ex azodicarbonamide or nitroso compound
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- C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
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- C08J2471/00—Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain; Derivatives of such polymers
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
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Abstract
The invention discloses a kind of epoxy resin foam materials and preparation method thereof, according to the mass fraction, including following component, 40 60 parts of epoxy resin, 20 30 parts of polyether polyol, 10 35 parts of curing agent, 5 10 parts of glass fibre, 5 10 parts of Carbon fibe, 0.5 10 parts of nano inoganic particle, 25 parts of compound rare-earth, 0.05 5 parts of chemical foaming agent, 1 10 parts of toughener, 25 parts of equal infusion, 25 parts of initiator.The problems such as epoxy resin foam material and preparation method thereof solves difficult forming present in traditional chemical foaming two-step process, chemical foaming agent is single and apparent density is big, and energy consumption is big.
Description
Technical field:
The present invention relates to a kind of epoxy resin foam materials and preparation method thereof.
Background technology:
Epoxy foam material has preferable thermal stability, mechanical property, insulation performance, heat-proof quality and lightweight etc. excellent
Point has been widely used in the fields such as automobile, electronics embedding, aircraft product, ship outer casing.The preparation method of epoxy foam material
Mainly there are physical blowing method, chemical blowing process and hollow microsphere curing molding method.First two method be suitable for prepare low-density (≤
0.06g/cm3) and middle density (0.06-0.32g/cm3) expanded material, and high density expanded material mostly uses a kind of last method
It prepares.The epoxy foam material prepared using chemical blowing process, general abscess-size is larger, and distribution of cells is also uneven, passes through
The viscosity that pre-reaction increases system can be such that cell diameter reduces, but the apparent density of material will increase, and be generally difficult to make
It is standby go out the uniform microcellular foam material of abscess.In addition, the viscosity of excessive increase system can so that epoxy resin flows are poor again,
Excessive air bubble is readily incorporated when molding so that there are larger airports in product, influence the quality of product, and the temperature that foams
Degree is high, and energy consumption is big.Thus, exploitation is a kind of convenient and simple, is readily transported, is easy to molding, abscess is small, cell density is big, apparent close
Spend small, blowing temperature is low, the method for the epoxy resin microcellular foam material of being capable of large-scale production is of great significance.
Invention content:
The technical problem to be solved by the invention is to provide a kind of epoxy resin foam materials and preparation method thereof, with solution
Certainly traditional chemical foams present in two-step process, difficult forming, chemical foaming agent is single and apparent density is big, production
The problems such as energy consumption is big.
Technical solution of the invention is to provide a kind of epoxy resin foam material, according to the mass fraction, including it is following
Ingredient,
40-60 parts of epoxy resin, 20-30 parts of polyether polyol, 10-35 parts of curing agent, 5-10 parts of glass fibre, carbon fiber
5-10 parts, 0.5-10 parts of nano inoganic particle, 2-5 parts of compound rare-earth, 0.05-5 parts of chemical foaming agent, 1-10 parts of toughener,
2-5 parts of infusion, 2-5 parts of initiator.
Preferably, according to the mass fraction, including following component, 50 parts of epoxy resin, 21 parts of polyether polyol, curing agent
20 parts, 5 parts of glass fibre, 10 parts of carbon fiber, 0.5 part of nano inoganic particle, 5 parts of compound rare-earth, 0.5 part of chemical foaming agent, increase
Tough dose 2 parts, 2 parts of equal infusion, 2 parts of initiator.
Preferably, nano inoganic particle is any or several in nano silicon dioxide, nano imvite, nano-calcium carbonate
Kind.
Preferably, chemical foaming agent is in sodium bicarbonate, 4,4- oxobenzenesulfonyl hydrazide, azodicarbonamide, silicone oil
It is any one or several.
Preferably, compound rare-earth is made of lanthanum, cerium, praseodymium, neodymium, ytterbium, lutetium and scandium element.
Preferably, initiator is the mixture of stannous octoate and triethylene diamine.
Another technical solution of the present invention is to provide a kind of preparation method of epoxy resin foam material, takes epoxy
Resin, polyether polyol, auxiliary curing agent, nano inoganic particle, compound rare-earth, glass fibre, carbon fiber, auxiliary curing agent, toughening
Agent precuring at normal temperatures, is then milled into powder, then is warmed to 55 DEG C and that chemical foaming agent, equal infusion, initiator is added is fast
The lower foaming 30-280min moldings of speed stirring.
The beneficial effects of the invention are as follows:Solve difficult forming present in traditional chemical foaming two-step process, chemistry hair
The problems such as infusion is single and apparent density is big, and energy consumption is big.
Specific implementation mode:
The invention will be further described With reference to embodiment:
A kind of epoxy resin foam material, according to the mass fraction, including following component, 50 parts of epoxy resin, polyether polyols
21 parts of alcohol, 20 parts of curing agent, 5 parts of glass fibre, 10 parts of carbon fiber, 0.5 part of nano inoganic particle, 5 parts of compound rare-earth, chemistry hair
0.5 part of infusion, 2 parts of toughener, 2 parts of equal infusion, 2 parts of initiator.Wherein, nano inoganic particle is nano silicon dioxide, nanometer
It is any one or several in montmorillonite, nano-calcium carbonate;Chemical foaming agent is sodium bicarbonate, 4,4- oxobenzenesulfonyl hydrazide, azo
It is any one or several in diformamide, silicone oil;Compound rare-earth is made of lanthanum, cerium, praseodymium, neodymium, ytterbium, lutetium and scandium element;Initiator is
The mixture of stannous octoate and triethylene diamine.
A kind of preparation method of epoxy resin foam material, extracting epoxy resin, polyether polyol, auxiliary curing agent, nanometer nothing
The precuring at normal temperatures of machine particle, compound rare-earth, glass fibre, carbon fiber, auxiliary curing agent, toughener, is then milled into powder,
It is warmed to 55 DEG C again and the quickly lower foaming 30-280min moldings of stirring of chemical foaming agent, equal infusion, initiator are added.
It is single that the present invention solves difficult forming, chemical foaming agent present in traditional chemical foaming two-step process, with
And the problems such as apparent density is big, and energy consumption is big.Convenient formation, uniform in foaming, apparent density are big, energy consumption is few.
Claims (7)
1. a kind of epoxy resin foam material, it is characterised in that:According to the mass fraction, including following component, epoxy resin 40-60
Part, 20-30 parts of polyether polyol, 10-35 parts of curing agent, 5-10 parts of glass fibre, 5-10 parts of carbon fiber, nano inoganic particle
0.5-10 parts, 2-5 parts of compound rare-earth, 0.05-5 parts of chemical foaming agent, 1-10 parts of toughener, infusion 2-5 parts equal, initiator 2-5
Part.
2. epoxy resin foam material according to claim 1, it is characterised in that:According to the mass fraction, including below at
Point, 50 parts of epoxy resin, 21 parts of polyether polyol, 20 parts of curing agent, 5 parts of glass fibre, 10 parts of carbon fiber, nano inoganic particle
0.5 part, 5 parts of compound rare-earth, 0.5 part of chemical foaming agent, 2 parts of toughener, 2 parts of equal infusion, 2 parts of initiator.
3. epoxy resin foam material according to claim 1, it is characterised in that:Nano inoganic particle is nanometer titanium dioxide
It is any one or several in silicon, nano imvite, nano-calcium carbonate.
4. epoxy resin foam material according to claim 1, it is characterised in that:Chemical foaming agent be sodium bicarbonate, 4,
It is any one or several in 4- oxobenzenesulfonyl hydrazide, azodicarbonamide, silicone oil.
5. epoxy resin foam material according to claim 1, it is characterised in that:Compound rare-earth by lanthanum, cerium, praseodymium, neodymium,
Ytterbium, lutetium and scandium element composition.
6. epoxy resin foam material according to claim 1, it is characterised in that:Initiator is stannous octoate and triethylene
The mixture of diamines.
7. a kind of preparation method of epoxy resin foam material according to claim 1, it is characterised in that:Take asphalt mixtures modified by epoxy resin
Fat, polyether polyol, auxiliary curing agent, nano inoganic particle, compound rare-earth, glass fibre, carbon fiber, auxiliary curing agent, toughener
Then precuring at normal temperatures is milled into powder, then be warmed to 55 DEG C and that chemical foaming agent, equal infusion, initiator is added is quick
The lower foaming 30-280min moldings of stirring.
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CN106519584A (en) * | 2016-12-13 | 2017-03-22 | 苏州陈恒织造有限公司 | Compression-resistant high-temperature-resistant film and preparation method thereof |
CN106633656A (en) * | 2016-12-21 | 2017-05-10 | 贵州凯科特材料有限公司 | Preparation method of microcellular foaming epoxy resin-based material under lower viscosity |
CN107226996A (en) * | 2017-05-27 | 2017-10-03 | 江苏省江南新型复合研磨材料及制品工程技术研究中心有限公司 | A kind of epoxy resin foam material base material and its preparation technology |
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2017
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CN101880442A (en) * | 2010-08-03 | 2010-11-10 | 贵州凯科特材料有限公司 | Epoxy resin and nano inorganic particle compounded foam material and preparation method thereof |
US20150183987A1 (en) * | 2013-12-31 | 2015-07-02 | Taiwan Union Technology Corporation | Resin composition and uses of the same |
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