CN108299142A - A kind of energy-saving method of catalysis drying gas ethylbenzene - Google Patents

A kind of energy-saving method of catalysis drying gas ethylbenzene Download PDF

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Publication number
CN108299142A
CN108299142A CN201711417507.7A CN201711417507A CN108299142A CN 108299142 A CN108299142 A CN 108299142A CN 201711417507 A CN201711417507 A CN 201711417507A CN 108299142 A CN108299142 A CN 108299142A
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China
Prior art keywords
benzene
tower
ethylbenzene
pressure
column
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CN201711417507.7A
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Chinese (zh)
Inventor
付会娟
曾蓬
金熙俊
冯帅
张莉莉
张银龙
高玲
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Shenyang Branch Of Cnpc Northeast Refining And Chemical Engineering Co Ltd
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Shenyang Branch Of Cnpc Northeast Refining And Chemical Engineering Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2/00Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
    • C07C2/54Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition of unsaturated hydrocarbons to saturated hydrocarbons or to hydrocarbons containing a six-membered aromatic ring with no unsaturation outside the aromatic ring
    • C07C2/64Addition to a carbon atom of a six-membered aromatic ring
    • C07C2/66Catalytic processes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C7/00Purification; Separation; Use of additives
    • C07C7/005Processes comprising at least two steps in series
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C7/00Purification; Separation; Use of additives
    • C07C7/04Purification; Separation; Use of additives by distillation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Abstract

The present invention provides a kind of energy-saving methods of catalysis drying gas process for preparing ethylbenzene, recycle benzene needed for hydrocarbonylation, dealkylation reaction is used to be produced jointly by crude tower side line, benzene column side line, it is individually produced by benzene column side line in the former technological process of substitution, 120 DEG C ~ 140 DEG C of crude tower side take-off temperature, 0.55 ~ 0.85MPa of side take-off pressure(G), 160 DEG C ~ 200 DEG C of benzene column side take-off temperature, 0.6 ~ 1.5MPa of side take-off pressure(G), two towers, which are all made of the temperature difference and control, ensures recycle benzene purity;New process is using the former single column flow of ethylbenzene double tower differential pressure coupling flow substitution, including high-pressure tower(0.7~1.0MPa(G)), atmospheric tower(0.2~0.4MPa(G)), normal pressure tower bottom reboiler is heated using high pressure tower overhead gas as heat source, double tower can guarantee ethylbenzene yield and purity.Energy consumption significant effect of the present invention to reduction Benzene Device product separate section, it is contemplated that save Benzene Device energy 2.7~60.1 × 104Kcal/t ethylbenzene.

Description

A kind of energy-saving method of catalysis drying gas ethylbenzene
Technical field
The present invention relates to catalysis drying gas to produce ethylbenzene technical field, and specifically there is provided a kind of catalysis drying gas ethylbenzene Energy-saving method.
Background technology
Currently, China's energy resources face serious problem in short supply, waste is serious, unit GDP energy in 2004 Consumption is 3.1 times of world average level, is within 2012 2.5 times of world average level, it was reported that per Unit GDP Energy Consumption in 2015 Decline 5.6% than last year, but also has no small gap apart from world average level.Energy-saving is the important of enterprise's existence and development The needs that energy-saving and emission-reduction are not only petroleum chemical industry self-growth are carried out in behave, and to promoting China's Resources for construction saving Type and friendly environment society's important in inhibiting.
Styrene product is to synthesize the important monomer of high molecular material, and supply falls short of demand for domestic market, currently, the life of styrene Produce the route country, foreign countries are all to be needed ethylbenzene as raw material based on ethylbenzene catalytic dehydrogenation, produced the technology path of ethylbenzene by original Material is divided into pure ethylene ethylbenzene technology, dilute ethylbenzene manufactured from ethylene technology and C8 aronmatic separation production ethylbenzene technology, wherein with recycling Utilize dilute ethylbenzene manufactured from ethylene technological process more economical rationality in refinery gas by-product dry gas.
Dry gas is present in as manufacture gas in refinery facilities, and wherein catalytic cracking unit generates dry large-minded, containing about 10~24(wt)% ethylene components, the technology for recycling this part ethylene both at home and abroad at present have dry gas legal system ethylbenzene, dry gas legal system Aromatic naphtha, pressure-variable adsorption ethylbenzene.In 2004 by Fushun petrochemical industry designing institute invention disclosed, Patent No. CN200410021102.8, it is detailed to describe catalysis drying gas process for preparing ethylbenzene flow, including feedstock processing, reaction, absorption, production Product detach two parts, and absorption part therein is related to crude tower, and product separate section is related to benzene column, and plant energy consumption is 980,000 big Card/ton ethylbenzene.2006, a kind of feedstock processing work of catalysis drying gas ethylbenzene is described in patent CN200610046750.8 Skill flow has been sloughed most MDEA, water and propylene, dry gas in dry gas and has been refined, and isopropylbenzene in reaction is reduced Yield ensure that the production purity of rectifying separate section ethylbenzene.Facts proved that country's catalysis drying gas Benzene Device is effective at present Combine the two technological processes, improve the output value of domestic Recovery rate of ethylene and ethylbenzene.
In previous catalysis drying gas process for preparing ethylbenzene, excessive benzene is big in reaction and piece-rate system as reaction raw materials Amount cycle, the cycle approach for how optimizing and improving benzene will directly influence the energy consumption level of device.In Patent No. In the invention of CN200410021102.8, with benzene individually by benzene column side take-off, excessive benzene is recycled in benzene column, is caused for reaction Larger benzene column load also brings the increase of relevant device investment while increasing energy consumption.In addition, the flow of ethylbenzene single column, Cause tower bottom reboiler load excessive.Therefore, in the energy-saving and emission-reduction policy of the keen competition and country that face chemical industry market Under, it is necessary to the improvement that economy is made to current catalysis drying gas ethylbenzene technology, to save full device energy consumption.
Invention content
The object of the present invention is to provide a kind of energy-saving methods of catalysis drying gas process for preparing ethylbenzene, dry in previous catalysis On the basis of gas process for preparing ethylbenzene flow, the technological process of product separate section is improved, reduces plant energy consumption 2.7~60.1 ×104Kcal/t ethylbenzene reaches the floor level of domestic same device energy consumption.
Technical scheme of the present invention:
A kind of energy saving device of catalysis drying gas process for preparing ethylbenzene, including alkylation reaction device R1, dealkylation reaction device R2, cycle Benzene heating furnace F, recycle benzene tank V1, reverse alkylation head tank V2, crude tower T1, hydrocarbonylation tail gas absorber T2, benzene column T3, ethylbenzene high pressure Tower T4, ethylbenzene atmospheric tower T5;It is characterized in that:Increase crude tower side take-off benzene 6, the recycle benzene of extraction passes through flow control point Two-way is used as alkylation reaction recycle benzene 4 after being mixed all the way to recycle benzene tank V1 with benzene column side take-off benzene 3 and supplement fresh benzene 2, Temperature is 130 ~ 170 DEG C after mixed, and reaction temperature 290 ~ 360 is heated to through the preheating of alkylation reaction recycle benzene 4, recycle benzene heating furnace F DEG C, from alkylation reaction device R1 at the top of enter fixed bed reactors, alkylation reaction product 4 through a series of heat exchange to 140 ~ 160 DEG C into Enter crude tower T1 and carries out gas-liquid separation;All the way to reverse alkylation head tank V2 as dealkylation reaction recycle benzene 8, dealkylation reaction follows Ring benzene 8 from crude tower side take-off benzene 6 mixed with the hydrocarbonylation absorption towers tail gas absorber T2 bottom rich absorbent after temperature be 110 ~ 130 DEG C enter reverse alkylation head tank, and heat-exchange network is warming up to 260 DEG C into dealkylation reaction device R2 in device;Crude tower side Line takes temperature control system, and the purity and mass flow of stringent control extraction benzene, the crude tower bottom material that flow is greatly reduced are made It is fed for benzene column, enters benzene column after boosted, heat exchange.120 DEG C ~ 140 DEG C of crude tower side take-off temperature, side take-off pressure 0.55 ~ 0.85MPaG, 160 DEG C ~ 200 DEG C of benzene column side take-off temperature, 0.6 ~ 1.5MPaG of side take-off pressure.
(1)Crude tower side take-off is increased, the recycle benzene of extraction divides two-way by flow control, all the way to recycle benzene tank It is used as alkylation reaction recycle benzene after being mixed with benzene column side take-off benzene and supplement fresh benzene, all the way to reverse alkylation head tank as anti- Alkylation reaction recycle benzene, side line take temperature control system, the purity and mass flow of stringent control extraction benzene.Flow substantially drops Low crude tower bottom material is fed as benzene column, enters benzene column after boosted, heat exchange.
(2)Benzene column side take-off benzene is not only re-used as reverse alkylation raw material as alkylation reaction raw material, until recycle benzene tank, half Above recycle benzene is not recycled by being circulated between reaction system and crude tower after crude tower side take-off in benzene column, is reduced Benzene column load.
(3)Benzene column reflux section and fixed gas are cooled to 40 DEG C, are emitted into the benzene/methylbenzene of fuel gas system or styrene units Tower recycles benzene component.
(4)Flow is coupled using ethylbenzene tower double tower differential pressure, matches double tower inlet amount, ethylbenzene high pressure tower top oil gas is as warm Source heats ethylbenzene normal pressure tower bottom reboiler, reduces overall load.
Previous process unit:
(1)Crude tower is fed without side take-off, materials at bottom of tower as benzene column, enters benzene column after boosted, heat exchange.
(2)Reaction with excessive recycle benzene only by benzene column side take-off, be circulated in reaction system and piece-rate system crude tower, Benzene column.
(3)150 DEG C of benzene column reflux section and fixed gas enter crude tower, recycle the benzene component carried secretly in fixed gas;Or enter Lights column removes light component, and is interrupted from return wire and liquid phase material is discharged, and removes non-aromatic component.
(4)Using ethylbenzene tower single column flow, tower overhead gas condensation while output low-pressure steam.
The advantageous effects of the present invention:
1, crude tower side take-off recycle benzene controls benzene purity 99.6wt% by the temperature difference.
2, the extraction of recycle benzene reduces the flow at crude tower bottom, reduces the shaft power of rough segmentation column bottoms pump.
3, crude tower side take-off benzene temperature is low 30 ~ 60 DEG C general compared with benzene column side take-off benzene temperature, and produced quantity is bigger It is used as alkylation reaction recycle benzene, mixed rear temperature individually to be produced compared with benzene column anti-as hydrocarbonylation after benzene column produced quantity, two-way mixing It answers the temperature of recycle benzene 20 ~ 40 DEG C low, reduces the bubble point pressure of recycle benzene, be conducive to the pressure control of recycle benzene tank, simultaneously Improve the available NPSH of downstream recycle benzene pump;In addition recycle benzene Yu the reaction product heat exchange of lower temperature also improve dress Internal heat energy utilization rate is set, heat-exchange network is optimized.
4, the reduction of rough segmentation materials at bottom of tower, that is, benzene column charging, significantly reduces the full tower load of benzene column, reduces correlation and set Standby, pipeline investment.
5, the reduction of benzene column regurgitant volume reduces the shaft power of benzene column reflux pump.
6, benzene column reflux section and fixed gas are cooled to about 40 DEG C, reduce the content of non-aromatic component in fixed gas, avoid Non-aromatic component is built up in systems.
7, ethylbenzene tower using high pressure, normal pressure double-column process, tower top output low-pressure steam, in single column ethylbenzene flow, output Net energy about 18.7 × 104Kcal/t ethylbenzene, double-column process output net energy is about 37.1 × 104Kcal/t ethylbenzene, two kinds of flows Scheme can save energy consumption~18.4 × 104Kcal/t ethylbenzene.It contributes for the energy consumption of whole device.
6, the methods for cooling of benzene column top gas can use production low-pressure steam according to the needs of different device, air cooling, follow The scheme of ring water cooling is reduced benzene column top gas amount, is reached to three of the above cooling scheme due to the reduction of benzene column top load Energy-saving effect comparing result be circulating water>Air cooling>Low-pressure steam is produced, i.e., only the cooling of benzene column top gas is come It says, maximum can reduce energy consumption 5.03 × 104Kcal/t ethylbenzene, significant effect.
7, the reduction of benzene column bottom thermic load, with fuel gas convert energy consumption, benzene column bottom can reduce energy consumption about 36.4 × 104Kcal/t ethylbenzene.
8, improved catalysis drying gas process for preparing ethylbenzene flow can save full device energy consumption 2.7~60.1 × 104Kcal/t second Benzene improves the market competitiveness, has led the innovation of ethylbenzene technical field economic benefit.
Description of the drawings
Fig. 1 is reaction and product separation process schematic diagram in the energy-saving technique of catalysis drying gas ethylbenzene.
Wherein R1 is alkylation reaction device, and R2 is dealkylation reaction device, and F is recycle benzene heating furnace, and V1 is recycle benzene tank, and V2 is Reverse alkylation head tank, T1 are crude towers, and T2 is absorption tower, and T3 is benzene column, and T4 is ethylbenzene high-pressure tower, and T5 is ethylbenzene atmospheric tower, and 1 is Dry gas is purified, 2 be supplement fresh benzene, and 3 be benzene column side take-off benzene, and 4 be alkylation reaction product, and 5 be crude tower base oil, and 6 be thick Divide tower side take-off benzene, 7 be benzene column base oil, and 8 be dealkylation reaction product, and 9 be the charging of ethylbenzene high-pressure tower, and 10 be ethylbenzene atmospheric tower Charging.
Specific implementation mode
The present invention is realized by following specific technical solution:
Purification dry gas 1 divides four roads into alkylation reaction device R1, and fresh benzene 2, benzene column side take-off benzene 3, the crude tower side line of supplement are adopted Go out benzene 6 and be mixed into recycle benzene tank V1, reaction temperature is heated to through the preheating of alkylation reaction product 4, recycle benzene heating furnace F, from hydrocarbon Change and enters fixed bed reactors at the top of reactor R1.Alkylation reaction product 4 enters crude tower through a series of exchange heat to 140 ~ 160 DEG C T1 carries out gas-liquid separation.
Crude tower T1 side take-offs benzene 6,120~140 DEG C of temperature control benzene purity 99.6wt% by the temperature difference, and pressure is 0.55~0.85MPaG;Gravity flow divides two-way to enter recycle benzene tank V1, reverse alkylation head tank V2 through pump boosting.It is fed in reverse alkylation In tank, side take-off benzene from crude tower with after the absorption tower bottoms of tower T2 rich absorbent is boosted and preheating into reverse alkylation Reactor R2.Dealkylation reaction product 8 and crude tower T1 bottom of tower oil enter benzene column as benzene column charging.Benzene column side take-off benzene, 160~200 DEG C of temperature, until recycle benzene tank V1 and crude tower side take-off benzene, supplement fresh benzene mix after 130~170 DEG C of temperature, As alkylation reaction recycle benzene.Benzene column top gas cooling for reflux needs that different cooling schemes can be used according to device;Saturation is steamed Vapour, using circulating water, using air cooling, it is horizontal that different schemes will influence plant energy consumption.Benzene column base oil 7 is used as ethylbenzene tower Charging is divided to two strand 9 and 10 to respectively enter ethylbenzene high-pressure tower T4 and ethylbenzene atmospheric tower T5,0.7 ~ 1.0MPaG of ethylbenzene high pressure pressure tower, 200 ~ 240 DEG C of tower top temperature, 0.2 ~ 0.4MPaG of ethylbenzene normal pressure pressure tower, 200 ~ 230 DEG C of column bottom temperature, ethylbenzene high pressure tower overhead gas As ethylbenzene normal pressure tower bottom reboiler heat source, carries out differential pressure with ethylbenzene atmospheric tower and couple, the ethylbenzene production of two tower overhead gases after cooling Product enter next unit after converging, and two materials at bottom of tower are through converging to propyl benzene tower.

Claims (3)

1. a kind of energy saving device of catalysis drying gas process for preparing ethylbenzene, including alkylation reaction device(R1), dealkylation reaction device (R2), recycle benzene heating furnace(F), recycle benzene tank(V1), reverse alkylation head tank(V2), crude tower(T1), hydrocarbonylation tail gas absorber (T2), benzene column(T3), ethylbenzene high-pressure tower(T4), ethylbenzene atmospheric tower(T5);It is characterized in that:Increase crude tower side take-off benzene (6), the recycle benzene of extraction divides two-way by flow control, all the way to recycle benzene tank(V1)With benzene column side take-off benzene(3)And it mends Fill fresh benzene(2)Alkylation reaction recycle benzene is used as after mixing(4), temperature is 130 ~ 170 DEG C after mixing, through alkylation reaction recycle benzene (4)Preheating, recycle benzene heating furnace(F)It is heated to 290 ~ 360 DEG C of reaction temperature, from alkylation reaction device(R1)Top enters fixed bed Reactor, alkylation reaction product(4)Enter crude tower to 140 ~ 160 DEG C through exchanging heat(T1)Carry out gas-liquid separation;All the way to anti-hydrocarbon Change head tank(V2)As dealkylation reaction recycle benzene(8), dealkylation reaction recycle benzene(8)From crude tower side take-off benzene (6)With hydrocarbonylation tail gas absorber(T2)Temperature enters reverse alkylation head tank for 110 ~ 130 DEG C after the rich absorbent mixing of absorption tower bottom, Heat-exchange network is warming up to 260 DEG C into dealkylation reaction device in device(R2);Crude tower side line takes temperature control system, sternly The purity and mass flow of lattice control extraction benzene, the crude tower bottom material that flow is greatly reduced are fed as benzene column, boosted, heat exchange Enter benzene column afterwards.
2. a kind of energy saving device of catalysis drying gas process for preparing ethylbenzene according to claim 1, it is characterised in that:Rough segmentation 120 DEG C ~ 140 DEG C of tower side take-off temperature, 0.55 ~ 0.85MPa of side take-off pressure(G), 160 DEG C of benzene column side take-off temperature ~ 200 DEG C, 0.6 ~ 1.5MPa of side take-off pressure(G).
3. a kind of energy saving device of catalysis drying gas process for preparing ethylbenzene according to claim 1, it is characterised in that:Using Ethylbenzene double tower differential pressure couples the former single column flow of flow substitution, benzene column base oil(7)It is divided to two strands of ethylbenzene high-pressure towers as ethylbenzene tower charging Charging(9)It is fed with ethylbenzene atmospheric tower(10), respectively enter ethylbenzene high-pressure tower(T4)With ethylbenzene atmospheric tower(T5), ethylbenzene high-pressure tower 0.7 ~ 1.0MPa of pressure(G), 200 ~ 240 DEG C of tower top temperature, 0.2 ~ 0.4MPa of ethylbenzene normal pressure pressure tower(G), column bottom temperature 200 ~ 230 DEG C, ethylbenzene high pressure tower overhead gas carries out differential pressure as ethylbenzene normal pressure tower bottom reboiler heat source, with ethylbenzene atmospheric tower and couples, two towers The ethylbenzene product of top gas after cooling enters next unit after converging, and two materials at bottom of tower are through converging to propyl benzene tower.
CN201711417507.7A 2017-12-25 2017-12-25 A kind of energy-saving method of catalysis drying gas ethylbenzene Withdrawn CN108299142A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110776391A (en) * 2019-11-11 2020-02-11 山东京博石油化工有限公司 Device and method for preparing ethylbenzene from dry gas
CN113024339A (en) * 2021-01-15 2021-06-25 宁波科元精化股份有限公司 Production process for reducing liquid carried in hydrocarbon tail gas of ethylbenzene device

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CN1749227A (en) * 2005-10-19 2006-03-22 大连理工大学 Energ ysaving method for producing ethyl benzene by benzene and dry gas hydrocarbonization
CN101602640A (en) * 2008-06-12 2009-12-16 中国石油化工股份有限公司 The energy-saving separation method of ethyl benzene/styrene
CN101768043A (en) * 2008-12-31 2010-07-07 中国科学院大连化学物理研究所 Method for preparing ethylbenzene by reaction of dilute ethylene and benzene
CN104341264A (en) * 2013-08-08 2015-02-11 中石化洛阳工程有限公司 Separation process for producing ethylbenzene and/or propylbenzene product from gas containing ethylene and/or propylene by gas phase process
CN105669352A (en) * 2014-11-20 2016-06-15 中国石油化工股份有限公司 Ethylbenzene/styrene energy-saving separation method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1557794A (en) * 2004-02-02 2004-12-29 抚顺石油化工设计院 Technological process for catalyzing dry gas to prepare ethylbenzene
CN1749227A (en) * 2005-10-19 2006-03-22 大连理工大学 Energ ysaving method for producing ethyl benzene by benzene and dry gas hydrocarbonization
CN101602640A (en) * 2008-06-12 2009-12-16 中国石油化工股份有限公司 The energy-saving separation method of ethyl benzene/styrene
CN101768043A (en) * 2008-12-31 2010-07-07 中国科学院大连化学物理研究所 Method for preparing ethylbenzene by reaction of dilute ethylene and benzene
CN104341264A (en) * 2013-08-08 2015-02-11 中石化洛阳工程有限公司 Separation process for producing ethylbenzene and/or propylbenzene product from gas containing ethylene and/or propylene by gas phase process
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110776391A (en) * 2019-11-11 2020-02-11 山东京博石油化工有限公司 Device and method for preparing ethylbenzene from dry gas
CN110776391B (en) * 2019-11-11 2022-05-31 山东京博石油化工有限公司 Device and method for preparing ethylbenzene from dry gas
CN113024339A (en) * 2021-01-15 2021-06-25 宁波科元精化股份有限公司 Production process for reducing liquid carried in hydrocarbon tail gas of ethylbenzene device

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Application publication date: 20180720