CN108298268A - It is a kind of to be used for belt conveyer roller scene quick encapsulated encapsulated plate and encapsulation methods - Google Patents
It is a kind of to be used for belt conveyer roller scene quick encapsulated encapsulated plate and encapsulation methods Download PDFInfo
- Publication number
- CN108298268A CN108298268A CN201810060067.2A CN201810060067A CN108298268A CN 108298268 A CN108298268 A CN 108298268A CN 201810060067 A CN201810060067 A CN 201810060067A CN 108298268 A CN108298268 A CN 108298268A
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- Prior art keywords
- encapsulated
- roller
- belt
- plate
- arc shape
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/02—Adaptations of individual rollers and supports therefor
- B65G39/07—Other adaptations of sleeves
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Belt Conveyors (AREA)
Abstract
The present invention discloses a kind of for belt conveyer roller scene quick encapsulated encapsulated plate and encapsulation methods, it is related to belt conveyer roller technical field, encapsulated plate includes several arc shape boards, and circumferentially shape arranges arc shape board, decorative pattern and several rivet clasp holes are provided on arc shape board, encapsulated plate is used for pack roller.Encapsulation methods step is：Truning fixture first is installed in roller rack appropriate location, is put down original encapsulated face vehicle of roller using the rotation of belt feeder；Truning fixture is removed, belt tightener is unclamped, lifts belt and vacate construction space and fix belt；It is drilled on roller according to the position in the rivet clasp hole on arc shape board, using the docking of several arc shape boards, encloses packet roller, rivet clasp is carried out using rivet；Put down the belt of pull-up and by tension on belt, test run.In the present invention for the quick encapsulated encapsulated plate and encapsulation methods in belt conveyer roller scene, working hour is short, encapsulated quality is high, reduce production cost, construction is simple, easy to operate and do not restricted by environment execution conditions.
Description
Technical field
The present invention relates to belt conveyer roller technical fields, quickly encapsulated for belt conveyer roller scene more particularly to one kind
Encapsulated plate and encapsulation methods.
Background technology
Belt conveyer has been the Transport Machinery being widely used at present, and is overlapped before and after multi-section belt conveyer especially for having
The production and transport system of composition, every belt conveyer are all throats, if having one it is out of service for some reason, be bound to cause life
Production enterprise, which stops production, repairs, and the space of completion task is made to be squeezed, and the time for the repair that stops production is longer, and economic loss is also got over
Greatly.
Belt conveyer is in actual moving process, and often there is a situation where drum rubber degumming or serious wears, such as
Roller is re-replaced not in time or carries out encapsulated processing, can be led to the serious sideslip of belt, be influenced being normally carried out for production, or even meeting
The major accidents such as belt tearing occur so that stopping production, make manufacturing enterprise by huge economic loss.
Currently, for the encapsulated abrasion of rotary drum of belt conveyer, there are many method of in-situ processing.Common method：One is
Every device context can place wrap glue roller make it is spare, when the drum rubber degumming used or serious wear, stop production more
Spare roller is changed, the roller changed, which is then transported to ground, carries out encapsulated processing, transports to scene after handling well again as spare, this
Kind of method replaces that the spare roller time is longer, and spare roller standby time length causes to be produced into the disadvantage is that field environmental condition is poor
This height, roller of round transporting it is costly, especially more than the belt machine equipment and in the case that model differs, a large amount of spare rollings
Cylinder leads to that the production cost is very high.Another kind is encapsulated to roller progress at the scene, i.e., elder generation manually removes original encapsulated on roller,
And polish, then coated with adhesive bonds ready-made offset plate on roller, must be placed certain time after bonding
Could run after reaching adhesive strength.The shortcomings that this method, is that the construction time is longer, and to moist construction site (such as coal
Under mine) because dust, temperature, the adhesive factors such as make moist influence, it is bad to be easy to cause bond quality, causes degumming phenomenon.The
Three kinds of methods are that live integral cast has propped up casting die that is, after field polish, are dissolved, cast, vulcanized to raw material
(only vulcanization process was just up to for more than 10 a hours), cooling could be extensive by equipment after placement certain time reaches adhesive strength
Operating status is arrived again.This method requires site environment drying, outfit material more, and recruitment is more, and the construction time is long, influences life
The production time is also grown, and this method only adapts to ground environment, is not suitable with underground.
Invention content
In order to solve the above technical problems, the present invention provide it is a kind of for belt conveyer roller scene quickly encapsulated encapsulated plate and
Encapsulation methods, working hour is short, encapsulated quality is high, reduce production cost, construction is simple, easy to operate and not by environment execution conditions system
About.
To achieve the above object, the present invention provides following schemes：
The present invention provides a kind of for the quick encapsulated encapsulated plate in belt conveyer roller scene, and the encapsulated plate includes several
Arc shape board, circumferentially shape arranges the arc shape board, and decorative pattern and several rivet clasp holes, the encapsulated plate are provided on the arc shape board
For wrapping up the roller.
Preferably, the diameter of the diameter and the roller of the encapsulated plate matches, the length of the encapsulated plate with it is described
The length of roller matches.
Preferably, the material of the arc shape board is wear-resistant material.
Preferably, the wear-resistant material is polyurethane or rubber.
Preferably, the decorative pattern is diamond groove.
The encapsulation methods that the present invention also provides a kind of described in for the quick encapsulated encapsulated plate in belt conveyer roller scene,
Include the following steps：
1) arc shape board is processed according to the casting of the specification of the roller；
2) truning fixture is installed in roller rack appropriate location, using the rotation of belt feeder by the original encapsulated of the roller
Face vehicle is flat；
3) truning fixture is removed, belt tightener is unclamped, lifts belt and vacates construction space and fix described
Belt；
4) it is drilled on which cylinder according to the position in the rivet clasp hole on the arc shape board, using arc described in several
The packet roller is enclosed in the docking of shape plate, and rivet clasp is carried out using rivet；
5) belt of pull-up is put down and by the tension on belt, test run.
The present invention's is used for belt conveyer roller scene quick encapsulated encapsulated plate and encapsulation methods, takes compared with the existing technology
Obtained following technique effect：
1, encapsulated plate is fixed on roller using rivet, encapsulated reliable in quality is easy for construction, is not limited by site environment
System, on-site construction time are short, it is only necessary to which a maintenance crew does not influence to produce；
2, scene need not place spare roller, reduce production cost, also can avoid throwing because dismounting roller, conveying drum
Enter a large amount of man power and material, is effectively reduced production cost；
If 3, roller has selected the method in the present invention to carry out encapsulated processing for the first time, when next time carries out encapsulated processing again
Vehicle can be saved and put down this procedure, directly replaced, it is less to replace the used time；
4, the arc shape board of individual defects in special circumstances can be replaced directly, does not have to carry out whole replacements, save at
This.
Description of the drawings
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the present invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the structural schematic diagram of arc shape board in the present invention；
Fig. 2 be Fig. 1 in A to expansion plan view；
Fig. 3 is the partial enlarged view of C portion in Fig. 2；
Fig. 4 is the sectional view of B-B in Fig. 3.
Reference sign：1, arc shape board；2, rivet clasp hole；3, decorative pattern.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, below in conjunction with the accompanying drawings and specific real
Applying mode, the present invention is described in further detail.
As shown in Figs 1-4, the present embodiment provides a kind of for the quick encapsulated encapsulated plate in belt conveyer roller scene, encapsulated plate
Including several arc shape boards 1, circumferentially shape arranges arc shape board 1, and decorative pattern 3 and several rivet clasp holes 2, riveting are provided on arc shape board 1
Solid hole 2 is used to arc shape board 1 being fixed on roller.
In this specific embodiment, the diameter of encapsulated plate and the diameter of roller match, the length of encapsulated plate and roller
Length matches.
The material of arc shape board 1 is wear-resistant material, and wear-resistant material is polyurethane or rubber, and thus promote arc shape board uses the longevity
Life.
Decorative pattern 3 is diamond groove, effectively increases the coefficient of sliding friction of roller by the way that decorative pattern 3 is arranged, to reduce rolling
Skidding between cylinder and belt, avoids belt deviation, while cylinder surface being protected not adhere to haul, moreover it can be used to drain.
The present embodiment also provides a kind of encapsulation methods using arc shape board 1, includes the following steps：
1) arc shape board 1 is processed according to the casting of the specification of roller；
2) truning fixture is installed in roller rack appropriate location, using the rotation of belt feeder by original encapsulated face vehicle of roller
It is flat；
3) truning fixture is removed, belt tightener is unclamped, lifts belt and vacate construction space and fix belt；
4) it is drilled on roller according to the position in the rivet clasp hole 2 on arc shape board 1, using the docking of several arc shape boards 1, encloses packet
Roller carries out rivet clasp using rivet；
5) belt of pull-up is put down and by tension on belt, test run.
It can be seen that the present embodiment is used for belt conveyer roller scene quick encapsulated encapsulated plate and encapsulation methods, pass through
Encapsulated plate is fixed on roller using rivet, encapsulated reliable in quality is easy for construction, is not limited by site environment, scene is applied
It is short between working hour, it is only necessary to which that a maintenance crew does not influence to produce；Scene need not place spare roller, reduce production cost,
It also can avoid putting into a large amount of man power and material because dismounting roller, conveying drum, be effectively reduced production cost；If roller
It has selected the method in the present embodiment to carry out encapsulated processing for the first time, has carried out that the roads Che Pingzhe work can be saved when encapsulated processing again next time
Sequence is directly replaced, and it is less to replace the used time；The arc shape board of individual defects in special circumstances can be replaced directly, do not had to
Whole replacements are carried out, it is cost-effective.
Specific case is applied in this specification, and principle and implementation of the present invention are described, above example
Explanation be merely used to help understand the present invention method and its core concept；Meanwhile for those of ordinary skill in the art,
According to the thought of the present invention, there will be changes in the specific implementation manner and application range.In conclusion in this specification
Appearance should not be construed as limiting the invention.
Claims (6)
1. a kind of for the quick encapsulated encapsulated plate in belt conveyer roller scene, which is characterized in that the encapsulated plate includes several
Arc shape board, circumferentially shape arranges the arc shape board, and decorative pattern and several rivet clasp holes, the encapsulated plate are provided on the arc shape board
For wrapping up the roller.
2. according to claim 1 for the quick encapsulated encapsulated plate in belt conveyer roller scene, which is characterized in that the packet
The diameter of offset plate and the diameter of the roller match, and the length and the length of the roller of the encapsulated plate match.
3. according to claim 1 for the quick encapsulated encapsulated plate in belt conveyer roller scene, which is characterized in that the arc
The material of shape plate is wear-resistant material.
4. according to claim 3 for the quick encapsulated encapsulated plate in belt conveyer roller scene, which is characterized in that described resistance to
It is polyurethane or rubber to grind material.
5. according to claim 1 for the quick encapsulated encapsulated plate in belt conveyer roller scene, which is characterized in that the flower
Line is diamond groove.
6. a kind of packet using for the quick encapsulated encapsulated plate in belt conveyer roller scene as described in any one of claim 1-5
Gluing method, which is characterized in that include the following steps：
1) arc shape board is processed according to the casting of the specification of the roller；
2) truning fixture is installed in roller rack appropriate location, using the rotation of belt feeder by original encapsulated face vehicle of the roller
It is flat；
3) truning fixture is removed, belt tightener is unclamped, lifts belt and vacate construction space and fix the belt；
4) it is drilled on which cylinder according to the position in the rivet clasp hole on the arc shape board, using arc shape board described in several
It docks, enclose the packet roller, rivet clasp is carried out using rivet；
5) belt of pull-up is put down and by the tension on belt, test run.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810060067.2A CN108298268A (en) | 2018-01-22 | 2018-01-22 | It is a kind of to be used for belt conveyer roller scene quick encapsulated encapsulated plate and encapsulation methods |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810060067.2A CN108298268A (en) | 2018-01-22 | 2018-01-22 | It is a kind of to be used for belt conveyer roller scene quick encapsulated encapsulated plate and encapsulation methods |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108298268A true CN108298268A (en) | 2018-07-20 |
Family
ID=62866230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810060067.2A Pending CN108298268A (en) | 2018-01-22 | 2018-01-22 | It is a kind of to be used for belt conveyer roller scene quick encapsulated encapsulated plate and encapsulation methods |
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| CN (1) | CN108298268A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322939A (en) * | 2017-08-02 | 2017-11-07 | 河钢股份有限公司承德分公司 | Belt conveyor's pulley gluing device and encapsulation methods |
| CN109551791A (en) * | 2018-11-26 | 2019-04-02 | 天津港远航散货码头有限公司 | A kind of field maintenance method for feeding chain-drive section drum rubber layer |
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|---|---|---|---|---|
| CN2878283Y (en) * | 2005-12-29 | 2007-03-14 | 福建南方路面机械有限公司 | Replacement encapsulated drum |
| CN201372099Y (en) * | 2009-01-22 | 2009-12-30 | 上海康达化工有限公司 | Whole casting type wear-resisting rubber-coated roller |
| CN201730958U (en) * | 2010-08-17 | 2011-02-02 | 泉州市三隆重工实业有限公司 | Novel rotary drum |
| CN203410951U (en) * | 2013-07-30 | 2014-01-29 | 铜陵天奇蓝天机械设备有限公司 | Roller of belt conveyer |
| CN203497647U (en) * | 2013-08-31 | 2014-03-26 | 南京梅山冶金发展有限公司 | Combined rubber coated roller |
| CN104724461A (en) * | 2014-12-20 | 2015-06-24 | 贵州优拓材料有限公司 | Modular rubber plate for roller rubber coating |
| CN205471198U (en) * | 2016-01-07 | 2016-08-17 | 马兴华 | Anti -skidding indisputable offset plate of protection cylinder |
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2018
- 2018-01-22 CN CN201810060067.2A patent/CN108298268A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2878283Y (en) * | 2005-12-29 | 2007-03-14 | 福建南方路面机械有限公司 | Replacement encapsulated drum |
| CN201372099Y (en) * | 2009-01-22 | 2009-12-30 | 上海康达化工有限公司 | Whole casting type wear-resisting rubber-coated roller |
| CN201730958U (en) * | 2010-08-17 | 2011-02-02 | 泉州市三隆重工实业有限公司 | Novel rotary drum |
| CN203410951U (en) * | 2013-07-30 | 2014-01-29 | 铜陵天奇蓝天机械设备有限公司 | Roller of belt conveyer |
| CN203497647U (en) * | 2013-08-31 | 2014-03-26 | 南京梅山冶金发展有限公司 | Combined rubber coated roller |
| CN104724461A (en) * | 2014-12-20 | 2015-06-24 | 贵州优拓材料有限公司 | Modular rubber plate for roller rubber coating |
| CN205471198U (en) * | 2016-01-07 | 2016-08-17 | 马兴华 | Anti -skidding indisputable offset plate of protection cylinder |
Non-Patent Citations (1)
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| 朱坤海等: "新型包胶滚筒在线扒胶机的研究", 《起重运输机械》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322939A (en) * | 2017-08-02 | 2017-11-07 | 河钢股份有限公司承德分公司 | Belt conveyor's pulley gluing device and encapsulation methods |
| CN109551791A (en) * | 2018-11-26 | 2019-04-02 | 天津港远航散货码头有限公司 | A kind of field maintenance method for feeding chain-drive section drum rubber layer |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180720 |
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| RJ01 | Rejection of invention patent application after publication |