CN108297469A - A kind of composition, preparation and its application for fused glass pellet 3D printing - Google Patents
A kind of composition, preparation and its application for fused glass pellet 3D printing Download PDFInfo
- Publication number
- CN108297469A CN108297469A CN201810021827.9A CN201810021827A CN108297469A CN 108297469 A CN108297469 A CN 108297469A CN 201810021827 A CN201810021827 A CN 201810021827A CN 108297469 A CN108297469 A CN 108297469A
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- Prior art keywords
- composition
- hole
- fused glass
- glass pellet
- preparation
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0078—Producing filamentary materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The present invention relates to a kind of preparation method and applications of the composition with micron order hole for fused glass pellet 3D printing.Macromolecule material particle is made wire rod by the present invention with single screw extrusion machine, then using the supercritical CO more than critical pressure and critical-temperature2Fluid is immersed in using the big feature of its high density and low viscosity, diffusion coefficient in polymer base material, last unexpected pressure release, and micron order hole is formed inside polymer base material, and hole size is 0.5 100um.Product with multiple dimensioned hole can be prepared using the composition, it has the hole of two class different scales, and the first kind is formed in fused glass pellet print procedure, and hole size is 0.1 1mm, another kind of is above-mentioned composition itself formation, and hole size is 0.1 50um.
Description
Technical field
The present invention relates to a kind of composition, preparation and its application based on fused glass pellet, and in particular to one kind is used for
The preparation method and applications of the high-molecular wire rod with micron order hole of fused glass pellet 3D printing, belong to increasing material manufacturing
Field of functional materials.
Background technology
Over nearly twenties years, as a kind of emerging technology of rapid shaping field, 3D printing technique develops very fast, mesh
It is preceding to be applied in fields such as aerospace, biomedicine, defence and military, engineering education, new product developments.3D printing skill
Art is also known as increases material manufacturing technology, and different from the method that traditional material removal is processed, it is by way of successively accumulating material
Directly manufacture product.3D printing technique can rapidly and precisely produce complicated knot using three-dimensional CAD model in an equipment
Structure part, to realize " freely manufacturing ", the limitation that solves the processing of traditional handicraft difficulty or can not process, and substantially reduce processing
Period is especially suitable for small lot, personalized, complicated hollow part.3D printing technique includes mainly fusion sediment at present
It is molded (Fused Deposition Modeling, FDM), selective laser sintering and moulding (Selective Laser
Sintering, SLS), Stereolithography (stereo lithography apparatus, SLA), laminated solid body molding
Technologies such as (Laminated Object Manufacturing, LOM), wherein FDM is with fastest developing speed, using most.
FDM refers to that Filamentous thermoplastic material is sent into nozzle by wire feeder, is heated to molten state in the showerhead, is squeezed through nozzle
Go out.The filamentary material of molten state is extruded out, and the path controlled according to the individual-layer data of three-dimensional software squeezes and specified
Position coagulation forming, layer by layer deposition solidification, eventually forms entire three-dimensional objects.The operating environment of FDM is clean, safe, technique letter
It is single, easily operated, and rubbish is not generated, therefore operation occasion has been widened significantly.Its raw materials is carried in the form of spool silk
For being easily portable and quick-replaceable.
However the application range of FDM is limited to by material at present, material category make very little the practical performance of 3D printing by
Limitation, such as thermal conductivity, sound absorption anti-seismic performance are arrived.Therefore, new FDM 3D printing materials are developed to answer to widen it
It is very important with range.
Porous material refers to that foaming agent gasifies or expand in material internal to generate the material of porous structure, can be less
Density of material and dosage are reduced under the premise of loss material mechanical property, while meeting the light-high-strength of material and functionality is wanted
It asks.Porous material fatigue life is long, have preferable toughness, thermal stability, energy absorption and insulation performance, automobile, household electrical appliances,
Electronics, building, consumer goods industries and military field have broad application prospects.The preparation method baseset of current porous product
In in conventionally manufactured field, such as supercritical fluid prepares polymer foaming technology, two times opening mold, and required die sinking is costly,
Development cycle is long.So this just promotes us to develop a kind of novel 3D printing material, by preparation method and rapid shaping skill
Art, which is combined, prepares porous product, to significantly promote the development rate of porous articles, greatly increases to individuation product
Supporting dynamics.In addition, this preparation method can be directed to engineering plastics, there is stronger practicability.
Invention content
The purpose of the present invention is overcoming above-mentioned the deficiencies in the prior art, provide a kind of for fused glass pellet 3D printing
Composition.
It is a further object to provide one kind being used for fused glass pellet 3D printer, with micron order hole
The preparation method of polymeric composition.
Another object of the present invention is to be to provide a kind of application field of above-mentioned composition, you can prepares multiple dimensioned hole
The preparation method of the product in hole and the product.
The present invention uses the supercritical CO more than critical pressure and critical-temperature2Fluid utilizes its high density and low
The big feature of viscosity, diffusion coefficient, is immersed in polymer base material, then unexpected pressure release, is formed inside polymer base material micro-
Meter level hole.
To achieve the above object, the present invention adopts the following technical scheme that:
A kind of composition for fused glass pellet 3D printer has micron order hole, hole size 0.5-
100um。
The preparation method of above-mentioned composition is:The polymeric particles such as ABS, PA6, PLA are made directly with single screw extrusion machine
Diameter is the wire rod of 1.5-3.0mm, preferably PLA particles, and the intrinsic viscosity of particle is 1.0-2.5dL/g, preferably 1.5-
2.0dL/g, it is then 10 hours dry with 60 DEG C in baking oven, it is then placed in pressure resistant container, 20 points is heated with 60-140 DEG C
Clock, preferably 70-120 DEG C, after be passed through CO2Gas, holding container pressure 50-150bars, preferably 75-125bars so that
CO2It is in a supercritical state, continue 10-20 hours, preferably 15-18 hours so that CO2Supercritical fluid is sufficiently impregnated high score
Sub-line material, final pressure container is with the outside pressure release of the speed of 1-50bar/s, and preferably 20-40bar/s is to get to micrometer grade hole
The high-molecular wire rod in hole.
Combinations of the above object can be used for fused glass pellet 3D printer, prepare the product with multiple dimensioned hole.
The above-mentioned product with multiple dimensioned hole, the hole with two class different scales, the first kind is in fusion sediment
It is formed in molding print procedure, hole size 0.1-1mm, another kind of is above-mentioned composition itself formation, and hole size is
0.1-50um。
The above-mentioned product with multiple dimensioned hole, preparation method are:Using combinations of the above object fusion sediment at
It is printed on type 3D printer, jet diameters 1mm, print temperature controls+10 DEG C or so of the fusing point in above-mentioned composition, squeezes
It is 10-100mm/s, preferably 50-80mm/s to go out speed.
Composition of the present invention paves that performance is good, and wire drawing is few during 3D printing, make 3D printing product precision compared with
Height, warpage are small.In addition the composition has opened up the new application field of fused glass pellet 3D printing, such as the antidetonation product that absorbs sound
Prototype etc..
Description of the drawings
Fig. 1 is the stereoscan photograph of the high-molecular wire rod with micron order hole.
Specific implementation mode
In the following, the present invention will be further described in detail by way of specific embodiments, but should not this be interpreted as this hair
Bright range is only limitted to example below.Without departing from the idea of the above method of the present invention, according to the common skill in this field
The various replacements or change that art knowledge and customary means are made, should be included in the scope of the present invention.
Embodiment 1
A kind of composition for fused glass pellet 3D printing
1) Nature Works 4032D PLA are prepared into the wire rod of 1.75mm on a single-screw extruder, and is put into baking
Case, it is 10 hours dry at 60 DEG C;
2) the PLA wire rods after drying are put into pressure vessel, are heated 20 minutes with 100 DEG C;
3) it is passed through CO2Gas, pressure 120bars in holding container, continues 12 hours;
4) pressure vessel with the outside pressure release of the speed of 10bar/s to get to the high-molecular wire rod of micron order hole.
Embodiment 2
A kind of composition for fused glass pellet 3D printing
1) Nature Works 3051D PLA are prepared into the wire rod of 1.75mm on a single-screw extruder, and is put into baking
Case, it is 12 hours dry at 60 DEG C;
2) the PLA wire rods after drying are put into pressure vessel, are heated 30 minutes with 120 DEG C;
3) it is passed through CO2Gas, pressure 150bars in holding container, continues 20 hours;
4) pressure vessel with the outside pressure release of the speed of 40bar/s to get to the high-molecular wire rod of micron order hole.
Embodiment 3
A kind of composition for fused glass pellet 3D printing
1) strange U.S. PA-707 is prepared into the wire rod of 1.75mm on a single-screw extruder, and is put into baking oven, at 90 DEG C
It is 10 hours dry;
2) the ABS wire rods after drying are put into pressure vessel, are heated 15 minutes with 140 DEG C;
3) it is passed through CO2Gas, pressure 150bars in holding container, continues 10 hours;
4) pressure vessel with the outside pressure release of the speed of 25bar/s to get to the high-molecular wire rod of micron order hole.
Embodiment 4
A kind of product based on fused glass pellet with multiple dimensioned hole
1) composition of embodiment 1 is put into fused glass pellet 3D printer to print, jet diameters 1mm is beaten
Print temperature control at 220 DEG C or so, extruded velocity 30mm/s.
Embodiment 5
A kind of product based on fused glass pellet with multiple dimensioned hole
1) composition of embodiment 2 is put into fused glass pellet 3D printer to print, jet diameters 1mm is beaten
Print temperature control at 200 DEG C or so, extruded velocity 50mm/s.
Embodiment 6
A kind of product based on fused glass pellet with multiple dimensioned hole
1) composition of embodiment 3 is put into fused glass pellet 3D printer to print, jet diameters 1mm is beaten
Print temperature control at 220 DEG C or so, extruded velocity 60mm/s.
1 composition structural characterization data of table
Embodiment 1 | Embodiment 2 | Embodiment 3 | |
Pore-size/um | 20 | 50 | 5 |
Porosity/% | 20.3 | 35.2 | 10.6 |
Table 2 has the product data of mechanical of multiple dimensioned hole
Embodiment 4 | Embodiment 5 | Embodiment 6 | |
Tensile strength/MPa | 28.6 | 22.6 | 36.9 |
Stretch modulus/MPa | 1540 | 1231 | 2039 |
Izod notched impact strength/kJ/m2 | 14.9 | 18.9 | 15.3 |
Claims (6)
1. a kind of composition for fused glass pellet 3D printing, it is characterised in that:The composition has micron order hole.
2. composition as described in claim 1, it is characterised in that:Hole size is 0.5-100um.
3. the preparation method of composition described in claim 1, it is characterised in that:The polymeric particles such as ABS, PA6, PLA are used
The wire rod of a diameter of 1.5-3.0mm, preferably PLA particles is made in single screw extrusion machine, and the intrinsic viscosity of particle is 1.0-
2.5dL/g, preferably 1.5-2.0dL/g, it is then 10 hours dry with 60 DEG C in baking oven, it is then placed in pressure resistant container,
With 60-140 DEG C heat 10-30 minutes, preferably 70-120 DEG C, after be passed through CO2Gas, holding container pressure 50-150bars,
Preferably 75-125bars so that CO2It is in a supercritical state, continue 10-20 hours, preferably 15-18 hours so that CO2It is super
Critical fluids are sufficiently impregnated high-molecular wire rod, and final pressure container is with the outside pressure release of the speed of 1-50bar/s, preferably 20-
40bar/s is to get to the high-molecular wire rod of micron order hole.
4. the purposes of composition described in claim 1, it is characterised in that:For fused glass pellet 3D printer, tool is prepared
There is the product of multiple dimensioned hole.
5. the purposes of composition as claimed in claim 4, it is characterised in that:The product with multiple dimensioned hole has
The hole of two class different scales, the first kind are formed in fused glass pellet print procedure, hole size 0.1-1mm, separately
One kind is composition described in claim 1 itself formation, hole size 0.1-50um.
6. the preparation method of the product with multiple dimensioned hole described in claim 4, it is characterised in that:Using claim 1
The composition is printed on fused glass pellet 3D printer, jet diameters 1mm, and print temperature is controlled in right
It is required that+10 DEG C or so of the fusing point of 1 composition, extruded velocity 10-100mm/s, preferably 50-80mm/s.
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CN201810021827.9A CN108297469B (en) | 2018-01-10 | 2018-01-10 | Product with multiple dimensioned hole |
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CN201810021827.9A CN108297469B (en) | 2018-01-10 | 2018-01-10 | Product with multiple dimensioned hole |
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CN108297469B CN108297469B (en) | 2019-07-30 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110193931A (en) * | 2019-06-10 | 2019-09-03 | 安踏(中国)有限公司 | A kind of method of 3D printing high-performance foam midsole |
CN111469397A (en) * | 2020-04-01 | 2020-07-31 | 中山大学 | Method for preparing graded porous material by polymer high-pressure fluid fused deposition molding |
CN111469398A (en) * | 2020-04-01 | 2020-07-31 | 中山大学 | Method capable of printing polymer high-pressure fluid molten wire for long time |
CN112238604A (en) * | 2019-07-19 | 2021-01-19 | 中国科学院福建物质结构研究所 | Workpiece with multi-scale holes and preparation method and application thereof |
JP7285908B1 (en) | 2021-12-15 | 2023-06-02 | ムーン クリエイティブ ラボ インク. | CORE/SHEATH STRUCTURE, FLOCK PRODUCT MANUFACTURING METHOD AND FLOCK PRODUCT |
Citations (2)
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CN103128973A (en) * | 2012-12-20 | 2013-06-05 | 华南理工大学 | Preparation method of high polymer product provided with multi-scale foam structure and applications of high polymer product provided with multi-scale foam structure |
CN105034377A (en) * | 2015-08-25 | 2015-11-11 | 华东理工大学 | High molecular material supercritical fluid microcellular foaming three-dimensional forming device and application |
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2018
- 2018-01-10 CN CN201810021827.9A patent/CN108297469B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103128973A (en) * | 2012-12-20 | 2013-06-05 | 华南理工大学 | Preparation method of high polymer product provided with multi-scale foam structure and applications of high polymer product provided with multi-scale foam structure |
CN105034377A (en) * | 2015-08-25 | 2015-11-11 | 华东理工大学 | High molecular material supercritical fluid microcellular foaming three-dimensional forming device and application |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110193931A (en) * | 2019-06-10 | 2019-09-03 | 安踏(中国)有限公司 | A kind of method of 3D printing high-performance foam midsole |
CN112238604A (en) * | 2019-07-19 | 2021-01-19 | 中国科学院福建物质结构研究所 | Workpiece with multi-scale holes and preparation method and application thereof |
CN112238604B (en) * | 2019-07-19 | 2021-11-05 | 中国科学院福建物质结构研究所 | Workpiece with multi-scale holes and preparation method and application thereof |
CN111469397A (en) * | 2020-04-01 | 2020-07-31 | 中山大学 | Method for preparing graded porous material by polymer high-pressure fluid fused deposition molding |
CN111469398A (en) * | 2020-04-01 | 2020-07-31 | 中山大学 | Method capable of printing polymer high-pressure fluid molten wire for long time |
JP7285908B1 (en) | 2021-12-15 | 2023-06-02 | ムーン クリエイティブ ラボ インク. | CORE/SHEATH STRUCTURE, FLOCK PRODUCT MANUFACTURING METHOD AND FLOCK PRODUCT |
JP2023088644A (en) * | 2021-12-15 | 2023-06-27 | ムーン クリエイティブ ラボ インク. | Core/sheath structure, method of manufacturing flocked products, and flocked products |
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