CN108288260A - The image pre-processing method of real-time deep or light correction - Google Patents

The image pre-processing method of real-time deep or light correction Download PDF

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Publication number
CN108288260A
CN108288260A CN201810089383.2A CN201810089383A CN108288260A CN 108288260 A CN108288260 A CN 108288260A CN 201810089383 A CN201810089383 A CN 201810089383A CN 108288260 A CN108288260 A CN 108288260A
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value
image
defect
deep
processing method
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CN201810089383.2A
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Chinese (zh)
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刘蓓阳
秦阳
于文强
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Suzhou Subfacies Automation Technology Co Ltd
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Suzhou Subfacies Automation Technology Co Ltd
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Priority to CN201810089383.2A priority Critical patent/CN108288260A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T5/00Image enhancement or restoration
    • G06T5/50Image enhancement or restoration using two or more images, e.g. averaging or subtraction
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T5/00Image enhancement or restoration
    • G06T5/90Dynamic range modification of images or parts thereof
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/20Special algorithmic details
    • G06T2207/20212Image combination
    • G06T2207/20224Image subtraction

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Image Processing (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The present invention relates to technical field of machine vision, more particularly to a kind of method of image preprocessing.1. the image pre-processing method of real-time deep or light correction, it is characterised in that described image preprocess method includes the following steps:A., benchmark image and pending image are set;B. size and the processing direction of the defect of being extracted are specified;C. the object to be extracted as defect is selected;D. a reduced value is selected, a threshold value is set, a reference value of reduced value and standard picture to pending image carries out Difference Calculation, the defect point that absolute value is less than the threshold value is filtered off in the result of gained Difference Calculation;E. to the image setting yield value of step d processing gained, contrast is improved;F., one tone value, given filter tone value or tone value interference component below are set.The technical solution adopted by the present invention testing result is accurate, and False Rate is low.

Description

The image pre-processing method of real-time deep or light correction
Technical field
The present invention relates to technical field of machine vision, more particularly to a kind of method of image preprocessing.
Background technology
In field of machine vision, be most difficult to realize is exactly product appearance class detection project.Its main cause has following three Kind:Polishing is uneven, and product surface is reflective inconsistent, ambient light interference.The picture polishing quality ginseng got so as to cause camera Difference is uneven, and it is difficult then so that camera software is dealt with.Camera is eventually led to much to judge by accident(Certified products are judged to not conform to Lattice product), fail to judge(Defective work is judged to certified products).The former can cause yields very low, influence client's production capacity;The latter is exactly to cause Life, defective work can be caused to flow directly to client over there, if mass defect is caused to lead to that accident occurs, it may occur that can not draw The loss returned.
Invention content
In NI Vision Builder for Automated Inspection, each pixel transmits 256 level data according to luminous intensity(8).Carrying out monochrome(It is black In vain)When processing, black is construed to " 0 ", and white is construed to " 255 ", to allow the luminous intensity for receiving each pixel conversion For numeric data.That is, all pixels of image are 0(Black)To 255(White)Between value.For example, grey packet The half white of black containing half, it will be converted into " 127 ".The image data captured using machine vision is composition image The set of pixel data, and pixel data is reproduced as 256 grades of contrast-datas.Image data is arrived by each value 0 Pixel performance between 255 comes out.So-called image procossing exactly calculates the number of each pixel by following various computational methods Value Data is to find out the processing procedure of characteristics of image.According to above principle, if product surface illuminance is consistent, image Gray value can all be concentrated in some value.Conversely, if uneven illumination is even, gray value can be more dispersed.If polishing is uneven Even or ambient light has interference, the gray value of the picture that shooting camera is got every time in this way, each pixel of image real Border is all continually changing, but the threshold value of binaryzation that we set at the beginning is constant, is may result in this way in threshold The pixel of gray value near value is changed into white a little while(255), it is changed into black a little while(0), and then cause erroneous judgement and It fails to judge.
To solve the above problems, the present invention provides a kind of image pre-processing method of deep or light correction in real time, cancel workpiece table Face due to illumination caused by image generate dash area either the even part of uneven illumination.The present invention uses following technology Scheme:
The image pre-processing method of real-time deep or light correction, it is characterised in that described image preprocess method includes the following steps:
A., benchmark image and pending image are set;
B. size and the processing direction of the defect of being extracted are specified;
C. the object to be extracted as defect is selected;
D. a reduced value is selected, a threshold value is set, a reference value of reduced value and standard picture to pending image carries out Difference Calculation filters off the defect point that absolute value is less than the threshold value in the result of gained Difference Calculation;
E. to the image setting yield value of step d processing gained, contrast is improved;
F., one tone value, given filter tone value or tone value interference component below are set.
Preferably, the size of the defect is 4-200 pixels, and the processing direction includes X-direction, Y direction, And XY axis directions.
Preferably, the object extracted as defect includes:Bright, dark, light and shade.It is stated clearly:For only extracting than the back of the body The also bright defect of scape;It is described dark:For only extracting the defect also darker than background;The light and shade is used to extract both bright, dark Defect.
Preferably, a reference value, reduced value, tone value are the gray value within the scope of 0-255.
Preferably, the reduced value, a reference value are to extract the average value of gradation of image concentration value in range.
Preferably, the reduced value, a reference value are to extract the median of gray value of image concentration in range.
Preferably, the reduced value, a reference value are a certain size shade curved surface.
It may further be preferable that the processing side can be spaced extraction when being drawn up defect size.It in this way can be to image High speed processing is carried out, processing speed is faster.
Advantageous effect:
In the technical solution adopted by the present invention, Difference Calculation is carried out to pending image and benchmark image, background can be eliminated in proper order Progressive deep or light variation(Shade).The deep or light variation of the background changed is eliminated, contrast part jumpy is only extracted.And More than simple binaryzation changes to distinguish background.Will not thus cause the gray value of Near Threshold pixel a little while It is changed into white(255), it is changed into black a little while(0), and then cause to judge by accident and be generated the phenomenon that failing to judge.Meanwhile by setting Determine yield value, improves contrast, corresponding defect can be highlighted, detect the defect that general detecting system is difficult to differentiate.
Specific implementation mode
Technical scheme of the present invention is clearly and completely described below in conjunction with specific embodiment, it is clear that described Embodiment be only the present invention a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, ability All other embodiment that domain those of ordinary skill is obtained without making creative work belongs to the present invention's The range of protection.
The present invention proposes a kind of image pre-processing method of deep or light correction in real time, cancels workpiece surface and is led due to illumination The dash area of the cause either even part of uneven illumination.The present invention uses following technical scheme:
The image pre-processing method of real-time deep or light correction, it is characterised in that described image preprocess method includes the following steps:
A., benchmark image and pending image are set;
B. size and the processing direction of the defect of being extracted are specified;
C. the object to be extracted as defect is selected;
D. a reduced value is selected, a threshold value is set, a reference value of reduced value and standard picture to pending image carries out Difference Calculation filters off the defect point that absolute value is less than the threshold value in the result of gained Difference Calculation;
E. to the image setting yield value of step d processing gained, contrast is improved;
F., one tone value, given filter tone value or tone value interference component below are set.
Preferably, the size of the defect is 4-200 pixels, and the processing direction includes X-direction, Y direction, And XY axis directions.
Preferably, the object extracted as defect includes:Bright, dark, light and shade.It is stated clearly:For only extracting than the back of the body The also bright defect of scape;It is described dark:For only extracting the defect also darker than background;The light and shade is used to extract both bright, dark Defect.
The a reference value, reduced value, tone value are the gray value within the scope of 0-255.
Reduced value, a reference value described in another embodiment of the present invention can be to extract gradation of image concentration in range The average value of value.
Reduced value, a reference value described in the another embodiment of the present invention can be to extract gray value of image concentration in range Median.
In the third embodiment of the present invention, the reduced value, a reference value can be a certain size shade curved surface.
It may further be preferable that the processing side can be spaced extraction when being drawn up defect size.It in this way can be to image High speed processing is carried out, processing speed is faster.
In conclusion in the technical solution adopted by the present invention, Difference Calculation is carried out to pending image and benchmark image, it can Eliminate the incremental deep or light variation of background(Shade).The deep or light variation of the background changed is eliminated, only extracts contrast drastically The part of variation.And more than simple binaryzation changes to distinguish background.The gray scale in Near Threshold will not thus be caused The pixel of value is changed into white a little while(255), it is changed into black a little while(0), and then cause to judge by accident and be produced the phenomenon that failing to judge It is raw.Meanwhile by setting yield value, contrast is improved, corresponding defect can be highlighted, detects that general detecting system is difficult to point The defect distinguished.

Claims (8)

1. the image pre-processing method of real-time deep or light correction, it is characterised in that described image preprocess method includes the following steps:
Benchmark image and pending image are set;
The size of the specified defect of being extracted and processing direction;
Select the object to be extracted as defect;
A reduced value is selected, a threshold value is set, a reference value progress of reduced value and standard picture to pending image is poor Divide and calculate, the defect point that absolute value is less than the threshold value is filtered off in the result of gained Difference Calculation;
To the image setting yield value of step d processing gained, contrast is improved;
One tone value, given filter tone value or tone value interference component below are set.
2. the image pre-processing method of deep or light correction in real time as described in claim 1, it is characterised in that the size of the defect For 4-200 pixels, the processing direction includes X-direction, Y direction and XY axis directions.
3. the image pre-processing method of deep or light correction in real time as described in claim 1, it is characterised in that described to be taken out as defect The object taken includes:Bright, dark, light and shade.
4. the image pre-processing method of deep or light correction in real time as described in claim 1, it is characterised in that a reference value, comparison Value, tone value are the gray value within the scope of 0-255.
5. implementing the image pre-processing method of deep or light correction as described in claim 1, it is characterised in that the reduced value, benchmark Value is to extract the average value of gradation of image concentration value in range.
6. the image and processing method of deep or light correction in real time as described in claim 1, it is characterised in that the reduced value, benchmark Value is to extract the median of gray value of image concentration in range.
7. the image and processing method of deep or light correction in real time as described in claim 1, it is characterised in that the reduced value, benchmark Value is a certain size shade curved surface.
8. the image and processing method of deep or light correction in real time as claimed in claim 7, it is characterised in that in the processing direction It can be spaced extraction when upper extraction defect size.
CN201810089383.2A 2018-01-30 2018-01-30 The image pre-processing method of real-time deep or light correction Pending CN108288260A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111665251A (en) * 2019-03-08 2020-09-15 苏州元承科技有限公司 Visual detection method for surface defects

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JP2015504536A (en) * 2011-11-23 2015-02-12 スリーエム イノベイティブ プロパティズ カンパニー Optical stack with asymmetric diffuser
CN107194919A (en) * 2017-05-18 2017-09-22 南京大学 The mobile phone screen defect inspection method rebuild based on rule grain background
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CN102393422A (en) * 2011-08-22 2012-03-28 江苏省产品质量监督检验研究院 Ultrasonic time of flight diffraction (TOFD)-based offline defect judgment method
JP2015504536A (en) * 2011-11-23 2015-02-12 スリーエム イノベイティブ プロパティズ カンパニー Optical stack with asymmetric diffuser
CN107194919A (en) * 2017-05-18 2017-09-22 南京大学 The mobile phone screen defect inspection method rebuild based on rule grain background
CN107622277A (en) * 2017-08-28 2018-01-23 广东工业大学 A kind of complex-curved defect classification method based on Bayes classifier

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Application publication date: 20180717