CN108284626B - A kind of system for processing PVC - Google Patents

A kind of system for processing PVC Download PDF

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Publication number
CN108284626B
CN108284626B CN201810028201.0A CN201810028201A CN108284626B CN 108284626 B CN108284626 B CN 108284626B CN 201810028201 A CN201810028201 A CN 201810028201A CN 108284626 B CN108284626 B CN 108284626B
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CN
China
Prior art keywords
corona
heating
plate
pvc film
parts
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201810028201.0A
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Chinese (zh)
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CN108284626A (en
Inventor
何佳遥
盛聪
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Jiaxing Xin'an Packaging Material Co ltd
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Jiaxing Xin'an Packaging Material Co Ltd
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Application filed by Jiaxing Xin'an Packaging Material Co Ltd filed Critical Jiaxing Xin'an Packaging Material Co Ltd
Priority to CN201810028201.0A priority Critical patent/CN108284626B/en
Publication of CN108284626A publication Critical patent/CN108284626A/en
Application granted granted Critical
Publication of CN108284626B publication Critical patent/CN108284626B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/0081After-treatment of articles without altering their shape; Apparatus therefor using an electric field, e.g. for electrostatic charging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets

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  • Treatments Of Macromolecular Shaped Articles (AREA)

Abstract

The invention discloses a kind of system for processing PVC, including the feed device for conveying material, the heating device for heating to material, the corona unit for carrying out sided corona treatment to the material after heating, for carrying out cooling cooling device and material collecting device to material;The corona unit is set between the heating device and cooling device;The corona unit includes upper spider, lower bearing bracket, the first exhibition materials and parts, the second exhibition materials and parts and the corona component for generating corona with smooth material between upper and lower rack being rotatably arranged between upper and lower rack.Corona unit is arranged between heating device and cooling device in the present invention, corona unit is being heated by heating device and then is carrying out corona operation, the thermostabilization of PVC film is poor at this time, to which PVC film is easier to be ironed smooth, the flatness of the PVC film after promoting processing.

Description

A kind of system for processing PVC
Technical field
The invention belongs to polyvinyl chloride processing technique fields, more particularly, to a kind of system for processing PVC.
Background technique
With the development of the times, PVC film also just with its good performance, simple technique and other plurality of advantages gradually The favor for having won people has been more and more people to accept and has approved, is the favorite of building trade in American-European countries's PVC film, PVC film is seen everywhere in people's daily life.Due to the thickness very little of PVC film, and then during manufacture often There is the case where fold, and then influences the using effect in later period.Also occur carrying out hardness after heating PVC film in the prior art The equipment of pressing, but this kind of structure is poor for the pressing effect of PVC film, and the flatness for the PVC film processed is still poor.
Summary of the invention
The present invention for overcome the deficiencies in the prior art, provide it is a kind of process obtained PVC film flatness it is high for plus The system of work PVC.
To achieve the goals above, the invention adopts the following technical scheme: a kind of system for processing PVC, including with In the feed device of conveying material, the heating device for heating to material, for carrying out corona to the material after heating The corona unit of processing, for carrying out cooling cooling device and material collecting device to material;The corona unit is set to described add Between thermal and cooling device;The corona unit includes upper spider, lower bearing bracket, is rotatably arranged between upper and lower rack The first exhibition materials and parts, the second exhibition materials and parts and between upper and lower rack for generating corona with the corona component of smooth material. Corona component can issue corona or electric arc when being powered to carry out ironing processing to PVC film, to ensure that PVC in the present invention The good flatness of film, not only efficiently solves and the case where fold occurs in PVC film process, can also press completely PVC film is in the place at the out-of-flatness during material, the flatness for improving PVC film of high degree, so that PVC film makes in the later period Used time performance is more excellent;And when PVC film needs to cover transparent pad pasting or paper etc., PVC film surface coating glue can be more To be uniform, thus also can be more secured with transparent pad pasting or the bonding of paper, improve product qualification rate and service life;Secondly, Corona unit be arranged between heating device and cooling device, by heating device to corona unit carry out heat and then Carry out corona operation, the thermostabilization of PVC film is poor at this time, thus PVC film be easier to be ironed it is smooth, promoted processing after The flatness of PVC film;And PVC film is cooled down by cooling device at once after corona, enable PVC film cold rapidly But to room temperature, so that PVC film is avoided the case where out-of-flatness occur during later period conveying because thermal stability is low, into The flatness for improving PVC film of one step;By the setting of the first exhibition materials and parts and the second exhibition materials and parts, effectively will be fed into upper and lower Material between rack is flattened, the feelings that avoids material from occurring fold during conveying and then can not be pressed by corona Condition improves product qualification rate.
Further, the feed device includes coil cradle, feeding roller bearing and the drive for driving the feeding roller bearing to rotate Moving part.
Further, the heating device include heat room, set on heating room on for material enter feed inlet, be set to plus It is indoor for passing for the discharge port of material discharging, the heating member on heating ceiling wall and rollably set on heating on hot cell Send the guide roller bearing of material;Heating member setting is on heating ceiling wall, when material is defeated in the indoor carry out of heating by guide roller bearing When sending, heating member can directly be heated material, be waited without stopping, work efficiency is high;It and is not in hot-spot The case where, homogeneous heating is not in the deeply worried situation in part, and material qualification rate is high.
Further, the cooling device includes two cooling fans being set on front side of the material collecting device symmetrical above and below; The cooling for accelerating material by fan enables material fast cooling to room temperature.
Further, the corona component includes the upper corona plate made of aluminium, lower corona plate, is set to the lower corona plate The support member of lower section and the connecting component matched with the upper corona plate;The upper and lower corona plate passes through electric wire and power supply Cabinet is connected, and then can carry out discharge operation at work, carries out leveling processing to material;Upper and lower two corona plates setting, so as to Sided corona treatment is carried out to the upper and lower surface of material simultaneously during corona, so that PVC film upper and lower surface can be by Ironing is smooth, further increases the quality of product;And corona plate is directly connected with power cabinet, so that the electric arc generated is high-voltage electricity Arc, it is more preferable to the ironing effect of PVC film, it is high-efficient.
Further, the support member is the multiple ceramics seats being connected with the lower corona plate;The ceramics seat is spiral shell Shape structure setting is revolved, the lower bearing bracket is equipped with the limiting section matched with the ceramics seat;The connecting component includes and institute The connected multiple ceramic members of corona plate are stated, which is helicoidal structure setting;Ceramics be insulating materials so as to every Connection between disconnected corona plate and rack avoids the occurrence of electric leakage harm, reduces peace to avoid the electric current in corona plate to rack Full hidden danger;And ceramics seat and ceramic member are disposed as helicoidal structure, so that structure is more stable, support for corona plate and Connection is more secured, enhances the stability of equipment, extends the service life of equipment;And the setting of helicoidal structure, more save The material of ceramics seat and ceramic member is saved, realizes energy conservation and environmental protection.
Further, have spacing to be formed between punishment in advance between the first exhibition materials and parts lower surface and the lower corona plate Away from;When to material by being moved in the punishment in advance spacing, by the ironing directly by the electric arc generated between upper and lower corona plate.
Further, the punishment in advance spacing is 15cm;The test of many times when distance is according to practical operation obtains The most suitable distance, the distance between corona plate and material are also substantially equal to 15cm at present for this;When distance be greater than 15cm, be easy There is the case where ironing out-of-flatness;When distance be less than 15cm, easily there is the case where calcination;Only when distance is in 15cm, Optimal ironing effect can be kept in the case where both guaranteeing that material is not burnt;And when upper and lower corona plate and the first exhibition are expected When the distance between part lower surface is also 15cm, upper corona plate is also essentially 15cm, Neng Goushi with the spacing before material at this time The uniform ironing of existing material upper and lower surface is not in that upper and lower surface processes non-uniform situation.
In conclusion the invention has the following advantages that be provided with corona unit, ironing processing can be carried out to PVC film, thus It ensure that the good flatness of PVC film;And corona unit is arranged between heating device and cooling device, is passing through heating device Corona unit is heated and then carries out corona operation, the thermostabilization of PVC film is poor at this time, so that PVC film is easier to It is ironed smooth, the flatness of the PVC film after promoting processing.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of heating device of the present invention.
Fig. 3 is the structural schematic diagram of corona unit of the present invention.
Fig. 4 is the diagrammatic cross-section of corona unit of the present invention.
Fig. 5 is the cooperation schematic diagram of the first exhibition materials and parts and upper spider in the present invention.
Specific embodiment
In order to make those skilled in the art better understand the present invention program, below in conjunction in the embodiment of the present invention Attached drawing, the technical scheme in the embodiment of the invention is clearly and completely described.
As shown in Figs. 1-5, a kind of system for processing PVC, including for conveying material feed device 10, for pair The heating device 20 of material heat treatment, is used for material the corona unit for carrying out sided corona treatment to the material after heating Carry out cooling cooling device 30 and material collecting device 40;Specifically, the feed device 10 is set to 20 front side of heating device, it is described Corona unit is set between the heating device 20 and cooling device 30, after the material collecting device 40 is set to the cooling device 30 Side repeats no more specifically, the material collecting device 40 is the coil cradle being directly commercially available on the market;Further, described to send Material device 10 includes coil cradle 101, feeding roller bearing 102 and the actuator for driving the feeding roller bearing to rotate;The coil cradle 101 may be implemented for the prior art, the PVC film to be processed of entire volume can be placed on coil cradle;The feeding roller bearing 102 For the metal roller directly bought on the market, the actuator is the motor directly bought on the market, and motor and the feeding are rolled Axis 102 is connected;The heating device 20 include be made of stainless steel heating room 201, set on heating room on for material enter Feed inlet 202, set on heating room on for material discharging discharge port 203, set on heating ceiling wall on heating member 204 and can roll It is indoor for transmitting the guide roller bearing 205 of material that it is set to heating dynamicly;The feed inlet 202 and discharge port 203 are strip Opening is respectively arranged in the left and right sidewall of heating room;The heating member 204 is the heating tube being directly commercially available on the market, is added Heat pipe is connected by electric wire with extraneous power supply;The guide roller bearing 205 is set to below heating room, and guide roller bearing 205 is on the market The metal roller directly bought, the both ends of guide roller bearing 205 are rotationally threaded through on the inner wall of heating room, guide roller bearing 205 Without power drive;The cooling device 30 includes metallic support 301 and two coolings being set on metallic support symmetrical above and below Fan 302, cooling fan can be directly commercially available by the market.
The corona unit includes upper spider 1, lower bearing bracket 2, the first exhibition materials and parts being rotatably arranged between upper and lower rack 3 and second open up materials and parts 4;The upper spider be equipped with it is described first exhibition materials and parts 3 cooperate feeding the first feed member 5 and with it is described Second exhibition materials and parts 4 cooperate the second feed member 6 of feeding, are equipped between the upper and lower rack for generating corona with smooth material Corona component 7;Corona component can issue corona or electric arc when being powered to carry out ironing processing to PVC film, to guarantee PVC film good flatness, not only efficiently solves and the case where fold occurs in PVC film process, can also be completely PVC film is pressed in the place at the out-of-flatness during material, the flatness for improving PVC film of high degree, so that PVC film is rear Performance is more excellent when phase uses;And when PVC film needs to cover transparent pad pasting or paper etc., PVC film surface coating glue energy It is enough more uniform, thus also can be more secured with transparent pad pasting or the bonding of paper, improve product qualification rate and service life;And By the setting of the first exhibition materials and parts and the second exhibition materials and parts, it effectively will be fed into material supreme, between lower bearing bracket and flattened, avoided The case where material occurs fold during conveying and then can not be pressed by corona improves product qualification rate.
Specifically, as shown in figure 4, the corona component includes the upper corona plate 71 made of aluminium, lower corona plate 72, sets Support member 73 below the lower corona plate and the connecting component 74 matched with the upper corona plate;The upper and lower corona Plate is aluminium sheet, and is connected by electric wire with power cabinet, and then can carry out discharge operation at work, is flattened to material Processing, concrete principle is the prior art, is repeated no more again;Upper and lower two corona plates setting, so as to same during corona When sided corona treatment is carried out to the upper and lower surface of material so that PVC film upper and lower surface can be ironed smooth, further mention The quality of high product;And corona plate is directly connected with power cabinet, so that the electric arc generated is high-voltage arc, the ironing to PVC film Effect is more preferable, high-efficient.
The support member 73 is multiple ceramics seats 731 being made of ceramic, and the ceramics seat 731 is helicoidal structure Setting;What one end of the ceramics seat 731 and the lower corona plate were connected, the other end and the lower bearing bracket 2 are connected;Further , the lower bearing bracket 2 is equipped with the limiting section 21 matched with the ceramics seat, and the limiting section 21 is upper by the lower bearing bracket 2 Surface extends to form directly up, and limiting section 21 is column construction, and the lower end of ceramics seat is set in outside the limiting section 21, in turn The case where effectively position of ceramics seat is limited, ceramics seat is avoided to deviate;The connecting component 74 include it is multiple by Ceramic member 741 made of ceramics, and ceramic member 741 is similarly helicoidal structure setting;The upper end of ceramic member 741 and upper spider are solid Even, lower end and the upper corona plate are connected, so that upper corona plate can be lifted on upper spider;Preferably, the upper machine Positioning region 24 is set on frame, which is directed out by the upper spider lower surface and extended to form, and positioning region 24 is cylindricality knot Structure, the upper end of ceramic member are set in outside the positioning region 24, and then effectively limit to the position of ceramic member, and ceramic member is avoided to go out The case where now deviating;Ceramics are insulating materials so as to separate the connection between corona plate and rack, to avoid corona plate On electric current to rack, avoid the occurrence of electric leakage harm, reduce security risk;And ceramics seat and ceramic member are disposed as helical form knot Structure, so that structure is more stable, the support and connection for corona plate are more secured, enhance the stability of equipment, extension is set Standby service life;And the setting of helicoidal structure, the material of ceramics seat and ceramic member is more saved, realizes energy conservation and environmental protection.
Preferably, having spacing to form punishment in advance between first exhibition 3 lower surface of materials and parts and the lower corona plate 72 Spacing H, and the punishment in advance spacing H is Hcm-20cm, is preferably arranged to 15cm;Both guaranteed what material was not burnt under this kind of spacing In the case of keep optimal ironing effect;And when the distance between upper and lower corona plate and the first exhibition materials and parts lower surface are also 15cm When, upper corona plate is also essentially 15cm with the spacing before material at this time, can be realized the uniform ironing of material upper and lower surface, no It will appear upper and lower surface and process non-uniform situation.
Further, the lower corona plate 72 is equipped with the enhancing structure for improving the discharge effect of corona plate;It is described Enhancing structure includes the multiple portions 721 that arch upward being spaced apart in the width direction of the lower corona plate 72;It arches upward the formation in portion, So that the electric discharge of corona plate is easier to realize, so that discharge effect is good;Further, the portion 721 that arches upward is by the lower corona plate 72 are bent to form, and are directly bent to form by corona plate, and process operation is easy, and effect is high, are easy to implement;The upper corona plate Structure is identical as the structure of lower corona plate, repeats no more.
Further, this equipment further includes the apparatus for adjusting position for adjusting the spacing between the upper and lower rack;It should Apparatus for adjusting position includes set on being fixedly arranged on cylinder 22 of the lower bearing bracket 2 wherein on side and be set to 1 side of upper spider On attachment base 11, which is made of metal, and is connected on the side wall of upper spider by welding;The gas of the cylinder Cylinder shaft is fixed together with the welding of attachment base 11.
Preferably, as shown in figure 3, it is described first exhibition materials and parts 3 include central part and be sheathed on outside the central part 31 by Quill 32 made of plastics, quill 32 made of plastics have effectively completely cut off the electric current between central part and corona plate The case where transmitting, avoiding the occurrence of electric leakage improves the safety that equipment uses;32 both ends of quill extend outwardly shape respectively At hollow limited post 321, the central part is threaded through in the limited post 321;Specifically, the central part is made of metal, Stainless steel can be used to be made, and then by the structure of central part enhancing the first exhibition materials and parts 3, the first exhibition materials and parts 3 is avoided deformation occur, It prolongs its service life;And fixation is threaded through on the side wall of the upper spider respectively at the both ends of central part 31, it preferably can be in Heart part penetrates on the part of upper spider side wall the protrusion 311 that a bar shaped is arranged, and setting is penetrated for central part on upper spider 2 Opening 23, opening 23 are equipped with the bayonets 231 of bar shaped matched with the protrusion, thus when central part is penetrated to opening, it is convex Portion is just caught in into bayonet, realizes rotation stop of the central part with respect to rack;The quill is rotatably set in the center Outside part, the gap between quill 32 and central part 31 will not be arranged excessive, it is preferred that gap setting between the two is 1-2cm, and then guarantee that quill 32 can either be rotated flexibly relative to central part, and be avoided that quill with respect to central part The shaking of the excessive degree of output, prevents material from the case where fold occur.
Preferably, 321 length of limited post is set as when central part end is inserted into upper spider, limited post 321 end is directly inconsistent with upper spider inner wall, and then central part will not have the part of leakage, break off completely electric leakage can Can, further increase the safety that equipment uses;The structure of the second exhibition materials and parts 4 is identical as the first exhibition structure of materials and parts 3, no It repeats again;First feed member 5 and the second feed member 6 are the roller being directly commercially available on the market, and the first feed member 5 It is separately connected a motor with the second feed member 6, is rotated by motor driven first feed member 5 and the second feed member 6.
Concrete principle is as follows: when processing PVC film, the PVC film of entire volume being placed on coil cradle, and by the starting of PVC film Section pulls out, and sequentially passes through the heating device 20, corona unit cooling device 30, is finally wound on material collecting device 40;It Activation system afterwards, material collecting device 40 start coiled strip, and PVC film successively obtains after heating, corona, cooling down operation good smooth Degree, is wound to later on material collecting device 40.
Obviously, described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment should fall within the scope of the present invention.

Claims (4)

1. a kind of system for processing PVC, including for conveying material feed device (10), for material heating The heating device (20) of reason, for after heating material carry out sided corona treatment corona unit, for being cooled down to material Cooling device (30) and material collecting device (40);It is characterized by: the corona unit is set on the heating device (20) and cold But between device (30);The corona unit includes upper spider (1), lower bearing bracket (2), is rotatably arranged between upper and lower rack The first exhibition materials and parts (3), the second exhibition materials and parts (4) and between upper and lower rack for generating corona with the electricity of smooth material Dizzy component (7);The corona component includes upper made of aluminium corona plate (71), lower corona plate (72), is set to the lower corona Support member (73) below plate and the connecting component (74) matched with the upper corona plate;The upper and lower corona plate passes through Electric wire is connected with power cabinet, and then can carry out discharge operation at work, carries out leveling processing to material;The support member (73) multiple ceramics seats (731) to be connected with the lower corona plate;The ceramics seat (731) is helicoidal structure setting, institute It states lower bearing bracket (2) and is equipped with the limiting section (21) matched with the ceramics seat;The connecting component (74) include with it is described on The connected multiple ceramic members (741) of corona plate, the ceramic member (741) are helicoidal structure setting;First exhibition materials and parts (3) Have spacing to form punishment in advance spacing H between lower surface and the lower corona plate (72);The punishment in advance spacing H is 15cm.
2. a kind of system for processing PVC according to claim 1, it is characterised in that: feed device (10) packet Include coil cradle (101), feeding roller bearing (102) and the actuator for driving the feeding roller bearing to rotate.
3. a kind of system for processing PVC according to claim 1, it is characterised in that: heating device (20) packet Include heating room (201), the feed inlet (202) entered on heating room for material, the going out for material discharging on heating room Material mouth (203) is used to transmit leading for material set on the heating member (204) heated on ceiling wall and rollably set on heating interior Expect roller bearing (205).
4. a kind of system for processing PVC according to claim 1, it is characterised in that: cooling device (30) packet Include two cooling fans (302) being set on front side of metallic support (301) symmetrical above and below.
CN201810028201.0A 2018-01-11 2018-01-11 A kind of system for processing PVC Expired - Fee Related CN108284626B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810028201.0A CN108284626B (en) 2018-01-11 2018-01-11 A kind of system for processing PVC

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Application Number Priority Date Filing Date Title
CN201810028201.0A CN108284626B (en) 2018-01-11 2018-01-11 A kind of system for processing PVC

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CN108284626B true CN108284626B (en) 2019-04-09

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2532919Y (en) * 2002-04-03 2003-01-29 郭焰 Water coating machine
CN203293548U (en) * 2013-06-14 2013-11-20 山东迪赛机电有限公司 Corona treatment system
CN205167795U (en) * 2015-11-16 2016-04-20 济南特拉奥德经贸有限公司 Corona coating all -in -one
CN107128066A (en) * 2017-05-26 2017-09-05 盐城东科机械科技有限公司 Sheet-fed line glazing laminating machine
CN206574779U (en) * 2017-03-10 2017-10-20 深圳中兴创新材料技术有限公司 It is a kind of to be used for the corona treatment plant and system of lithium ion battery separator or basement membrane
CN107553940A (en) * 2017-10-31 2018-01-09 吴舒渊 A kind of plastic sheeting flexibility corona treatment plant
CN206899739U (en) * 2017-05-20 2018-01-19 金万科技(天津)有限公司 A kind of plastic welder apparatus for leveling

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2532919Y (en) * 2002-04-03 2003-01-29 郭焰 Water coating machine
CN203293548U (en) * 2013-06-14 2013-11-20 山东迪赛机电有限公司 Corona treatment system
CN205167795U (en) * 2015-11-16 2016-04-20 济南特拉奥德经贸有限公司 Corona coating all -in -one
CN206574779U (en) * 2017-03-10 2017-10-20 深圳中兴创新材料技术有限公司 It is a kind of to be used for the corona treatment plant and system of lithium ion battery separator or basement membrane
CN206899739U (en) * 2017-05-20 2018-01-19 金万科技(天津)有限公司 A kind of plastic welder apparatus for leveling
CN107128066A (en) * 2017-05-26 2017-09-05 盐城东科机械科技有限公司 Sheet-fed line glazing laminating machine
CN107553940A (en) * 2017-10-31 2018-01-09 吴舒渊 A kind of plastic sheeting flexibility corona treatment plant

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