CN108283943A - The method that alumina support and preparation method thereof, epoxidation of ethylene silver catalyst and ethylene epoxidizing prepare ethylene oxide - Google Patents

The method that alumina support and preparation method thereof, epoxidation of ethylene silver catalyst and ethylene epoxidizing prepare ethylene oxide Download PDF

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Publication number
CN108283943A
CN108283943A CN201710015107.7A CN201710015107A CN108283943A CN 108283943 A CN108283943 A CN 108283943A CN 201710015107 A CN201710015107 A CN 201710015107A CN 108283943 A CN108283943 A CN 108283943A
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weight
alumina support
ethylene
zirconium
content
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CN108283943B (en
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任冬梅
孙欣欣
李金兵
王淑娟
林强
李淑云
曹淑媛
高立新
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/16Clays or other mineral silicates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/66Silver or gold
    • B01J23/68Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/688Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with manganese, technetium or rhenium
    • B01J35/612
    • B01J35/633
    • B01J35/657
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D301/00Preparation of oxiranes
    • C07D301/02Synthesis of the oxirane ring
    • C07D301/03Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D301/00Preparation of oxiranes
    • C07D301/02Synthesis of the oxirane ring
    • C07D301/03Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
    • C07D301/04Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen
    • C07D301/08Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase
    • C07D301/10Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase with catalysts containing silver or gold
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D303/00Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
    • C07D303/02Compounds containing oxirane rings
    • C07D303/04Compounds containing oxirane rings containing only hydrogen and carbon atoms in addition to the ring oxygen atoms
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

The present invention relates to epoxidation of ethylene field, a kind of alumina support and preparation method thereof is provided, the method that epoxidation of ethylene silver catalyst and ethylene epoxidizing prepare ethylene oxide;The alumina support includes alpha-aluminium oxide, zirconium, boron and contains silicon additive;On the basis of the total weight of the alumina support, the content of zirconium is 0.20~1.40 weight %, and the content of boron is 0.09~0.23 weight %, and the mass ratio of zirconium and boron is 1.7~15 ︰ 1, content containing silicon additive is 0.02~0.08 weight %, the weight % of the content of alpha-aluminium oxide >=95;In terms of total pore volume, 1.0~5.0 μm of hole accounts for 60~80 volume %.The alumina support has balanced intensity and pore structure parameter, and when being used in vinyl epoxide argentum catalyst, silver catalyst shows higher ethylene oxide selectivity, and catalyst is made to have higher catalytic activity and/or stability.

Description

Alumina support and preparation method thereof, epoxidation of ethylene silver catalyst and second The method that alkene epoxidation prepares ethylene oxide
Technical field
The present invention relates to epoxidation of ethylene fields, and specifically, the present invention provides a kind of alumina support, the oxidations The preparation method of alumina supporter, the alumina support being prepared by this method, the present invention also provides a kind of ethylene epoxidizing is anti- A kind of method for preparing ethylene oxide using silver catalyst and ethylene epoxidizing.
Background technology
Under the action of silver catalyst, epoxidation reaction mainly occurs for ethylene, generates ethylene oxide (EO), while pair occurs Reaction generates carbon dioxide and water, wherein activity, selectivity and stability are the main performance index of silver catalyst.Activity refers to Process for ethylene oxide production reaches reaction temperature required when certain reaction load, and reaction temperature is lower, and the activity of catalyst is got over It is high;Selectivity refers to that ethylene is converted to the ratio between the molal quantity of ethylene oxide and the overall reaction molal quantity of ethylene in reaction;Stability It is then expressed as the fall off rate of activity and selectivity, fall off rate is smaller, and the stability of catalyst is better.
At present there are three types of silver catalysts:First, high activity silver catalyst, this kind of catalyst activity is high, stability is good, initially Selectivity 80~82%, service life were suitable for all ethylene oxide/ethylene glycols (EO/EG) process units in 2~5 years;Second is that Highly selective silver catalyst, this kind of catalyst is just selective up to 88% or more, but requires CO in Reactor inlet reaction gas2Concentration 1.0% hereinafter, suitable for the EO/EG process units newly-built, space-time yield is relatively low;Third, intermediate selectivity silver is catalyzed Agent (silver catalyst of the activity and selectivity between the former two), the selectivity of this kind of catalyst can reach 83~85%, It is required that CO in the reaction gas of Reactor inlet2Concentration is below 3%.And the selectivity of different type silver catalyst can be according to reaction CO in gas2Concentration and outlet EO concentration accordingly adjust.In recent years, the silver catalyst of highly selective silver catalyst and intermediate selectivity It is widely used in industrial production and instead of original high activity silver catalyst.
The performance of silver catalyst is also used with catalyst other than the composition and preparation method with catalyst have important relationship Carrier property and preparation method have important relationship.For with α-Al2O3For the carrier of key component, carrier of interest Physical property generally includes compression strength, porosity, specific surface and pore size distribution etc..Wherein, higher porosity can reduce reactant with Product gas diffusional resistance at reaction conditions;Carrier specific surface requires have minimum, to ensure that catalyst component can be impregnated into On carrier;Compression strength be weigh carrier physical integrity a parameter, for catalyst be subjected to operating condition, ensure it is longer Service life be necessary.However, there is carrier preferable specific surface and porosity, compression strength may reduce;On the contrary, Compression strength is high, can reduce specific surface and porosity.Balance between different physical property is very important carrier, this is also referred to as For one of the main direction of studying of silver catalyst carrier.
US5384302 uses two kinds of varigrained α-Al2O3And three water and a water aluminium oxide as raw material, be added simultaneously Titaniferous auxiliary agent, pore creating material and vitrified bonding etc. prepare carrier, through 1500 DEG C calcining after, carrier have preferable compression strength and Porosity, thus catalyst performance made from carrier is preferable.US7060651 discloses a kind of high silicon carrier, wherein silica For content 70% or more, specific surface is 0.5~3.0m2/ g, catalyst is in the metal components such as platinum, palladium, silver, molybdenum, titanium, zirconium and copper At least one or its oxide be active component, content in terms of metal be not more than 2%, active component is in the form of a solution in 40 ~200 DEG C impregnate and are supported on carrier, then thermally treated obtained catalyst, the catalyst can be used for ethylene or epoxidation of propylene Reaction.US7825062 is using varigrained Alpha-alumina as raw material, and addition is containing zirconium, titanium and contains silicon additive, through 1400~1550 DEG C Carrier is made after high-temperature roasting, the specific surface of the carrier is in 1.3~5.0m20.25~0.8mL/g of/g, Kong Rongwei, wherein 0.1~ 10 μm of holes account for 80% or more total pore volume, and average pore size is at 0.8~2 μm.CN1217233A elaborates to use varigrained three water Alpha-alumina and a certain proportion of false water aluminium oxide, pore creating material, fluxing agent, mineralizer and auxiliary agent etc. are through high temperature 1300~1500 DEG C roasting prepares carrier, has higher selectivity by catalyst prepared by the carrier;CN1634652A discloses carrier preparation Be not added with pore creating material in the process, using directly by 50~500 purpose, three water Alpha-alumina and a certain proportion of false water aluminium oxide, help Flux, mineralizer and auxiliary agent etc. prepare carrier through 1250~1550 DEG C of roastings of high temperature.CN103372466A is used different proportion Three water Alpha-aluminas, a false water aluminium oxide, mineralizer, alkaline earth metal compound auxiliary agent and can the mixing such as after-flame lubriation material it is equal It is even, prepare carrier through kneading, extruded moulding and high-temperature calcination, wherein mineralizer, which can make aluminium oxide turn brilliant temperature, to be reduced, aluminium oxide Cross-distribution, carrier have higher intensity to chip in the form of sheets.US8791280 discloses a kind of low surface alpha-phase aluminum oxide carrier Preparation method, wherein alpha-phase aluminum oxide content be more than 90 weight %, silicone content be less than 6 weight %;The preparation method of the carrier is By alpha-phase aluminum oxide and/or transition aluminas, binder and solid pore forming agent and the dry blended rear addition of water-soluble titanium compound Water extrusion molding, drying are made then at 1150~1600 DEG C of roastings;Wherein, it is 0.2~0.8mL/g that carrier hole, which holds, and specific surface is 0.4~4.0m2/ g, crushing strength are more than 8 pounds, are preferably more than 10 pounds.
Above patent document is disclosed prepares silver catalyst carrier using different methods, and in order to obtain ideal hole knot Structure can select different material matchings to use.However, the ethylene epoxidizing silver catalyst that carrier prepared by these methods is formed Comprehensive not satisfactory, the especially selectivity of ethylene oxide, normally no higher than 86%.Therefore, in order to promote ethylene epoxy Change the further development of reaction, there is still a need for study new silver catalyst carrier in the field.
Invention content
In view of the situation of the above-mentioned prior art, the present inventor is extensively and profoundly studying silver catalyst carrier After find, a certain amount of zirconium and boron are introduced in alpha-alumina supports, silver catalyst can be improved in epoxidation of ethylene Ethylene oxide selectivity, and catalyst is made to have higher catalytic activity and/or stability, it is based on the discovery, completes the present invention.
According to the first aspect of the invention, the present invention provides a kind of alumina support, which includes α-oxygen Change aluminium, zirconium, boron and contains silicon additive;On the basis of the total weight of the alumina support, the content of zirconium is 0.20~1.40 weight % is measured, the content of boron is 0.09~0.23 weight %, and the mass ratio of zirconium and boron is 1.7~15 ︰ 1, preferably 2.0~12.5 ︰ 1, the content containing silicon additive is 0.02~0.08 weight %, the weight % of the content of Alpha-alumina >=95;
In the alumina support, in terms of total pore volume, 1.0~5.0 μm of hole accounts for 60~80 volume %.
According to the second aspect of the invention, the present invention provides a kind of method preparing alumina support, this method includes:
1) by solid mixture, binder and can after-flame lubriation material mediated, extrusion molding;
2) product that step 1) obtains is dried, roasted, to which the alumina support be made;
Wherein, with the total weight of the solid mixture, the solid mixture includes following components:
A) the three water α-A1 that the granularity of 30~80 weight % is 25~300 μm2O3
B) granularity of 10~45 weight % is less than 75 μm of one water A1 of vacation2O3
C) α-A1 that the granularity of 3~40 weight % is 3~8 μm2O3
D) zirconium-containing compound of 0.01~1.8 weight %;
E) silicon-containing compound of 0.01~0.5 weight %;
F) boric acid of 0.1~1 weight %;
Relative to the solid mixture of 100 parts by weight, the dosage of the binder is 10~50 parts by weight, it is described can The dosage of after-flame lubriation material is 0.01~5 parts by weight.
According to the third aspect of the invention we, the present invention provides the alumina supports that the above method is prepared.
According to the fourth aspect of the invention, the present invention provides a kind of epoxidation of ethylene silver catalyst, which urges Agent includes:
A) alumina support described in;
B) silver-colored;
C) alkali metal, the alkali metal are selected from least one of lithium, sodium, potassium, rubidium and caesium;
D) alkaline-earth metal, the alkaline-earth metal are selected from least one of calcium, magnesium, strontium and barium;
E) rhenium auxiliary agent and its optional coassist agent.
According to the fifth aspect of the invention, the present invention provides a kind of methods that ethylene epoxidizing prepares ethylene oxide, should Method includes:Ethylene is set to carry out epoxidation reaction in the presence of epoxidation of ethylene silver catalyst.
The alumina support of the present invention has balanced intensity and pore structure parameter, is used in vinyl epoxide argentum catalyst When, so that silver catalyst is shown higher ethylene oxide selectivity in epoxidation of ethylene, and it is higher so that catalyst is had Catalytic activity and/or stability.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Specific implementation mode
The specific implementation mode of the present invention is described in detail below.It should be understood that described herein specific Embodiment is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
According to the first aspect of the invention, the present invention provides a kind of alumina support, which includes α-oxygen Change aluminium, zirconium, boron and contains silicon additive;On the basis of the total weight of the alumina support, the content of zirconium is 0.20~1.40 weight % is measured, the content of boron is 0.09~0.25 weight %, and the mass ratio of zirconium and boron is 1.7~15 ︰ 1, and the content containing silicon additive is 0.02~0.08 weight %, the weight % of the content of Alpha-alumina >=95.
The alumina support (also referred to as alpha-alumina supports) is catalyzed be especially suitable for epoxidation of ethylene silver The carrier of agent.
The zirconium, boron refer to element zirconium, element boron.Wherein, the content of zirconium is higher, the Kong Rongyue of the alumina support Greatly.
Preferably, in the alumina support, the mass ratio of zirconium and boron is 2.0~12.5 ︰ 1, in this way, ethylene ring can be improved The ethylene oxide selectivity of oxidation reaction silver catalyst.
It is highly preferred that in the alumina support, the mass ratio of zirconium and boron is 2.0~7.0, can further increase silver in this way The catalytic activity of catalyst.
Preferably, in the alumina support, the weight % of the content of Alpha-alumina >=97.
According to the present invention, it is described containing silicon additive can be existing silver catalyst alumina support in conventional selection, by The silicon-containing compound for preparing the silver catalyst determines.The silicon-containing compound is preferably selected from the silicon of alkali metal, alkaline-earth metal At least one of the oxide of hydrochlorate and silicon, is more preferably selected from the silicate of alkaline-earth metal.
Usually, the crushing strength of the alumina support is 40~120N/, and specific surface is 0.7~1.5m2/ g, hole It is 0.35~0.50mL/g to hold.
Preferably, the crushing strength of the alumina support is 50~100N/, and specific surface is 0.9~1.3m2/ g, hole It is 0.36~0.45mL/g to hold.
According to the second aspect of the invention, the present invention provides a kind of method preparing alumina support, this method includes:
1) by solid mixture, binder and can after-flame lubriation material mediated, extrusion molding;
2) product that step 1) obtains is dried, roasted, to which the alumina support be made;
Wherein, with the total weight of the solid mixture, the solid mixture includes following components:
A) the three water α-A1 that the granularity of 30~80 weight % is 25~300 μm2O3
B) granularity of 10~45 weight % is less than 75 μm of one water A1 of vacation2O3
C) α-A1 that the granularity of 3~40 weight % is 3~8 μm2O3
D) zirconium-containing compound of 0.01~1.8 weight %;
E) silicon-containing compound of 0.01~0.5 weight %;
F) boric acid of 0.1~1 weight %;
Relative to the solid mixture of 100 parts by weight, the dosage of the binder is 10~50 parts by weight, it is described can The dosage of after-flame lubriation material is 0.01~5 parts by weight.
In the method for the present invention, 3~8 μm of α-Al2O3Hydrated alumina can be reduced and turn crystalline substance into α-Al2O3Calcination temperature Reduce α-Al simultaneously2O3Crystal size.
Preferably, with the total weight of the solid mixture, the α-A1 that granularity is 3~8 μm2O3Dosage be 10~25 Weight %.
In the method for the present invention, the effect of the zirconium-containing compound is to improve the Kong Rong of carrier.The zirconium-containing compound It is preferably selected from least one of sulfate, nitrate, carbonate and the oxide of zirconium, more preferably zirconium dioxide.
Preferably, with the total weight of the solid mixture, the dosage of the zirconium-containing compound is 0.2~1.5 weight Measure %.
In the method for the present invention, the silicon-containing compound can be such that the aperture in carrier increases, to increase alumina support Specific surface, be the source containing silicon additive in alumina support.The silicon-containing compound is preferably selected from alkali metal, alkaline-earth metal At least one of the oxide of silicate and silicon, is more preferably selected from the silicate of alkaline-earth metal.
Preferably, with the total weight of the solid mixture, the dosage of the silicon-containing compound is 0.05~0.4 weight Measure %.
In the present invention, the effect of boric acid is to increase the compression strength of carrier.Preferably, with the total of the solid mixture The dosage of weight meter, boric acid is 0.15~0.85 weight %.
In the present invention, it is described can the material being added to make after kneading of after-flame lubriation material be easy to be molded and be granulated, Oxidation reaction occurs in material roasting process simultaneously and generates gas effusion, is not introduced when carrier is made or as few as possible Impurity is introduced, to not influence the performance of catalyst.It is described can after-flame lubriation material can be powdered or paste, can be selected from stone At least one of oil coke, carbon dust, graphite and vaseline.
Under preferable case, relative to the solid mixture of 100 parts by weight, it is described can after-flame lubriation material dosage be 0.05~4 parts by weight.
During preparing carrier, the binder and the one water A1 of vacation in solid mixture2O3It is molten that reaction generates aluminium Glue is bonded together each component, becomes extrudable molding paste.Therefore, the binder and one water A1 of vacation2O3Also may be used Completely or partially to be replaced with Aluminum sol.
The binder is the conventional selection that extrusion molding prepares alumina support, usually can be selected from acid, such as nitric acid, first Acid, acetic acid, propionic acid and hydrochloric acid etc..It is preferred that the binder is the aqueous solution of nitric acid, the wherein weight ratio of nitric acid and water can be 1 ︰ 1.25~10.
In step 1), the shape of the extrusion molding can be annular, spherical, cylindricality or porous column shape.
In step 2), the water content in product that step 1) obtains is normally controlled in 10% or less by the drying.It is described Dry temperature can be 80~120 DEG C, and the dry time can be controlled in 1~24 hour according to moisture.
In addition, as described above, 3~8 μm of α-A12O3Introducing so that the temperature of roasting is reduced.Specifically, the roasting Temperature can be 1200~1450 DEG C, preferably 1250~1400 DEG C;Time can be 1~20 hour, and preferably 2~15 is small When.
During preparing carrier, three water α-A12O3Dehydration turns crystalline substance into α-A1 in high-temperature calcination process2O3;A false water A12O3The Aluminum sol generated is reacted with binder, and stable α-A1 are also translated into high-temperature calcination process2O3, become α-A12O3 A part for carrier.In addition, the zirconium-containing compound, boric acid are converted to zirconium oxide, three oxidations respectively in high-temperature calcination process Two boron.
According to the third aspect of the invention we, the present invention provides the alumina supports that the above method is prepared.For second For alkene epoxidation reaction, there is ideal porosity, specific surface by the alumina support that above method is prepared And pore structure.In the alumina support, in terms of total pore volume, 1.0~5.0 μm of hole accounts for 60~80 volume %.In addition, according to one Kind embodiment, the alumina support that the method is prepared can be the alumina support described in first aspect present invention, I.e. the alumina support of first aspect present invention can be prepared by the above method.
According to the fourth aspect of the invention, the present invention provides a kind of epoxidation of ethylene silver catalyst, which urges Agent includes:
A) alumina support of the present invention;
B) silver-colored;
C) alkali metal, the alkali metal are selected from least one of lithium, sodium, potassium, rubidium and caesium;
D) alkaline-earth metal, the alkaline-earth metal are selected from least one of calcium, magnesium, strontium and barium;
E) rhenium auxiliary agent and its optional coassist agent.
Usually, on the basis of the total weight of the silver catalyst, silver-colored content is 5~37 weight %, the content of alkali metal For 5~3000ppm, the content of alkaline-earth metal is 100~3000ppm, and the content of rhenium is 10~1000ppm, coassist agent content with Metal in coassist agent is calculated as 0~200ppm.
Preferably, on the basis of the total weight of the silver catalyst, silver-colored content is 8~32 weight %, the content of alkali metal For 10~2000ppm, the content of alkaline-earth metal is 150~2500ppm, and the content of rhenium is 100~800ppm, coassist agent content with Metal in coassist agent is calculated as 0~150ppm.
In the present invention, above-mentioned alumina support, the constituent content involved by silver catalyst are calculated all in accordance with inventory It measures.
In the present invention, the silver catalyst can be prepared in the usual way, such as by with Ag-containing compound, organic amine, alkali The solution dipping of metal promoter, the base earth metal promoter and rhenium-containing auxiliary agent and its optional coassist agent composition alumina support To prepare.
The organic amine can be any organic amine compound suitable for preparing ethylene oxide silver catalyst, as long as The organic amine compound can form argent-amine complex with silver compound, such as selected from pyridine, butylamine, ethylenediamine, 1,3- One or more of propane diamine, ethanol amine.It is preferred that the organic amine is ethylenediamine and/or ethanol amine.
The alkali metal promoter is selected from the compound of corresponding alkali metal (lithium, sodium, potassium, rubidium or caesium);Such as selected from the alkali One or more of nitrate, sulfate and hydroxide of metal.
Preferably, the alkali metal promoter is one or more of lithium sulfate, cesium sulfate and cesium nitrate.
The base earth metal promoter is selected from the compound of corresponding alkaline-earth metal (magnesium, calcium, strontium or barium);Such as selected from the alkali One or more of oxide, oxalates, sulfate, acetate and nitrate of earth metal.
The base earth metal promoter is preferably selected from the compound of barium and/or strontium, is more preferably selected from barium acetate and/or acetic acid Strontium.
In addition, the base earth metal promoter can be applied on the alumina support prior to, concurrently with, or after immersion silver, It can also be immersed on carrier after the silver compound is reduced.
In the present invention, the rhenium auxiliary agent and its optional coassist agent can improve the activity of silver catalyst, selectivity and The stability of activity and selectivity.
The rhenium auxiliary agent can be selected from one or more of oxide, perrhenic acid, perrhenate of rhenium, be preferably selected from height Rehenic acid and perrhenate are more preferably selected from least one of perrhenic acid, perrhenic acid caesium and ammonium perrhenate.
The coassist agent can be the compound of any transition metal or several transistion metal compounds in the periodic table of elements Mixture, the metal in the coassist agent is preferably selected from group vib and VIIB races element, and the coassist agent may include group vib With the oxyacid and its salt of VIIB races elements, further preferably in wolframic acid, wolframic acid caesium, molybdic acid, ammonium molybdate and cerous sulfate It is at least one.
In addition, the rhenium auxiliary agent and its optional coassist agent can be applied to prior to, concurrently with, or after immersion silver it is described On alumina support, it can also be immersed on carrier after silver compound is reduced.
In one embodiment, the silver catalyst is made by the following method:
1) with silver compound, organic amine, alkali metal promoter, base earth metal promoter, rhenium-containing auxiliary agent and optional containing sufficient amount The solution of coassist agent impregnate above-mentioned alumina support;
2) maceration extract, and dry impregnated carrier are filtered off;With
3) in containing oxygen gas mixture, to being activated through impregnated carrier, to which the silver catalyst be made.
In step 1), specifically can first it use silver-colored described in the aqueous dissolution of organic amine (such as ethylenediamine and/or ethanol amine) Compound (such as silver oxalate) generates argent-amine complex, then is made into the maceration extract with auxiliary agents such as above-mentioned alkali metal;
In step 3), the purpose of activation is that product, which is carried out thermal decomposition, is made finished product silver catalyst.Wherein, the activation It (can be carried out in the nitrogen oxygen atmosphere of such as oxygen-containing 8.0%), the temperature of activation is usual no more than 21% in air stream or oxygen content It is 180~700 DEG C, preferably 200~500 DEG C, the time of activation can be 0.5~120 minute, preferably 1~60 minute.
According to the fifth aspect of the invention, the present invention provides a kind of methods that ethylene epoxidizing prepares ethylene oxide, should Method includes:Ethylene is set to carry out epoxidation reaction in the presence of epoxidation of ethylene silver catalyst.
This method can improve the yield of ethylene oxide due to the use of epoxidation of ethylene silver catalyst.In addition, The reaction unit that the method uses can be any device that can carry out epoxidation reaction.
It is described further with reference to embodiment, but the scope of the invention is not limited to these embodiments.
The various silver catalysts of following embodiment test it with laboratory reactor (hereinafter referred to as " micro- anti-") evaluating apparatus Initial performance and stability.The reactor that micro anti-evaluation device uses is the stainless steel tube of internal diameter 4mm, and reactor is placed in heating mantle In.The admission space of catalyst is 1mL, and there is inert filler in lower part, catalyst bed is made to be located at the flat-temperature zone of heating mantle.
The determination condition of the activity and selectivity of silver catalyst is as follows:
The gas composition (mol%) of Reactor inlet:Ethylene (C2H4), 28.0 ± 1.0;Oxygen (O2), 7.4 ± 0.2;Dioxy Change carbon (CO2), < 3.0;Cause steady gas (N2), surplus;Inhibitor dichloroethanes (appropriate), ethylene oxide (EO) concentration, 2.50%.
Reaction pressure, 2.1MPa;Air speed, 4500/h;Space-time yield, 221kgEO/m3Cat./h。
METHOD FOR CONTINUOUS DETERMINATION reactor enters after stably reaching above-mentioned reaction condition, exit gas forms.Measurement result carries out body Product calculates selectivity as follows after shrinking correction:
Wherein, Δ EO is to work off one's feeling vent one's spleen poor with inlet gas ethylene oxide concentration, and the average of 10 groups or more test datas is taken to make For the test result on the same day.
Embodiment 1
The present embodiment is used to illustrate the alumina support and preparation method thereof of the present invention.
By 25~300 μm of three water α-A12O3350g is less than 75 μm of one water A1 of vacation2O3150g, 3~8 μm of α- A12O3100g, calcium silicates 1.0g, zirconium dioxide 2.5g, boric acid 6.0g are put into blender and are uniformly mixed, be transferred in kneader, The ︰ 3 of 12g vaseline and 100mL dust technology (Xiao Suan ︰ water=1, weight ratio is added), it is kneaded into extrudable molding paste.It squeezes out It is shaped to the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 3.0mm, is dried 2 hours or more at 80~120 DEG C, makes trip It is reduced to 10% or less from water content.By it is above-mentioned it is kneaded and formed after carrier be put into top-hat kiln, through 33 hours from room temperature increase To 1350 DEG C, is calcined 5 hours under the conditions of 1350 DEG C, obtain white α-A12O3Carrier.The carrier measured mainly forms and hole knot Structure parameter is distinguished shown in following Tables 1 and 2.
Embodiment 2
The present embodiment is used to illustrate the alumina support and preparation method thereof of the present invention.
By 25~300 μm of three water α-A12O3350g is less than 75 μm of one water A1 of vacation2O3150g, 3~8 μm of α- A12O3100g, calcium silicates 1.0g, zirconium dioxide 2.5g, boric acid 5.0g are put into blender and are uniformly mixed, be transferred in kneader, The ︰ 3 of 12g vaseline and 100mL dust technology (Xiao Suan ︰ water=1, weight ratio is added), it is kneaded into extrudable molding paste.It squeezes out It is shaped to the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 3.0mm, is dried 2 hours or more at 80~120 DEG C, makes trip It is reduced to 10% or less from water content.By it is above-mentioned it is kneaded and formed after carrier be put into top-hat kiln, through 33 hours from room temperature increase To 1350 DEG C, is calcined 5 hours under the conditions of 1350 DEG C, obtain white α-A12O3Carrier.The carrier measured mainly forms and hole knot Structure parameter is distinguished shown in following Tables 1 and 2.
Embodiment 3
The present embodiment is used to illustrate the alumina support and preparation method thereof of the present invention.
By 25~300 μm of three water α-A12O3350g is less than 75 μm of one water A1 of vacation2O3150g, 3~8 μm of α- A12O3100g, calcium silicates 1.0g, zirconium dioxide 2.5g, boric acid 2.5g are put into blender and are uniformly mixed, be transferred in kneader, The ︰ 3 of 12g vaseline and 100mL dust technology (Xiao Suan ︰ water=1, weight ratio is added), it is kneaded into extrudable molding paste.It squeezes out It is shaped to the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 3.0mm, is dried 2 hours or more at 80~120 DEG C, makes trip It is reduced to 10% or less from water content.By it is above-mentioned it is kneaded and formed after carrier be put into top-hat kiln, through 33 hours from room temperature increase To 1350 DEG C, is calcined 5 hours under the conditions of 1350 DEG C, obtain white α-A12O3Carrier.The carrier measured mainly forms and hole knot Structure parameter is distinguished shown in following Tables 1 and 2.
Embodiment 4
The present embodiment is used to illustrate the alumina support and preparation method thereof of the present invention.
By 25~300 μm of three water α-A12O3350g is less than 75 μm of one water A1 of vacation2O3150g, 3~8 μm of α- A12O3100g, calcium silicates 1.0g, zirconium dioxide 1.25g, boric acid 1.0g are put into blender and are uniformly mixed, be transferred in kneader, The ︰ 3 of 12g vaseline and 100mL dust technology (Xiao Suan ︰ water=1, weight ratio is added), it is kneaded into extrudable molding paste.It squeezes out It is shaped to the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 3.0mm, is dried 2 hours or more at 80~120 DEG C, makes trip It is reduced to 10% or less from water content.By it is above-mentioned it is kneaded and formed after carrier be put into top-hat kiln, through 33 hours from room temperature increase To 1350 DEG C, is calcined 5 hours under the conditions of 1350 DEG C, obtain white α-A12O3Carrier.The carrier measured mainly forms and hole knot Structure parameter is distinguished shown in following Tables 1 and 2.
Embodiment 5
The present embodiment is used to illustrate the alumina support and preparation method thereof of the present invention.
By 25~300 μm of three water α-A12O3350g is less than 75 μm of one water A1 of vacation2O3150g, 3~8 μm of α- A12O3100g, calcium silicates 1.0g, zirconium dioxide 7.5g, boric acid 2.5g are put into blender and are uniformly mixed, be transferred in kneader, The ︰ 3 of 12g vaseline and 100mL dust technology (Xiao Suan ︰ water=1, weight ratio is added), it is kneaded into extrudable molding paste.It squeezes out It is shaped to the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 3.0mm, is dried 2 hours or more at 80~120 DEG C, makes trip It is reduced to 10% or less from water content.By it is above-mentioned it is kneaded and formed after carrier be put into top-hat kiln, through 33 hours from room temperature increase To 1350 DEG C, is calcined 5 hours under the conditions of 1350 DEG C, obtain white α-A12O3Carrier.The carrier measured mainly forms and hole knot Structure parameter is distinguished shown in following Tables 1 and 2.
Embodiment 6
The present embodiment is used to illustrate the alumina support and preparation method thereof of the present invention.
By 25~300 μm of three water α-A12O3350g is less than 75 μm of one water A1 of vacation2O3150g, 3~8 μm of α- A12O3100g, calcium silicates 1.0g, zirconium dioxide 9.0g, boric acid 2.5g are put into blender and are uniformly mixed, be transferred in kneader, The ︰ 3 of 12g vaseline and 100mL dust technology (Xiao Suan ︰ water=1, weight ratio is added), it is kneaded into extrudable molding paste.It squeezes out It is shaped to the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 3.0mm, is dried 2 hours or more at 80~120 DEG C, makes trip It is reduced to 10% or less from water content.By it is above-mentioned it is kneaded and formed after carrier be put into top-hat kiln, through 33 hours from room temperature increase To 1350 DEG C, is calcined 5 hours under the conditions of 1350 DEG C, obtain white α-A12O3Carrier.The carrier measured mainly forms and hole knot Structure parameter is distinguished shown in following Tables 1 and 2.
Comparative example 1
By 25~300 μm of three water α-A12O3350g is less than 75 μm of one water A1 of vacation2O3150g, 3~8 μm of α- A12O3100g, calcium silicates 1.0g, boric acid 2.5g are put into blender and are uniformly mixed, be transferred in kneader, and 12g vaseline is added With the ︰ 3 of 100mL dust technology (Xiao Suan ︰ water=1, weight ratio), it is kneaded into extrudable molding paste.Extrusion molding is outer diameter The single hole column of 8.0mm, long 6.0mm, internal diameter 3.0mm are dried 2 hours or more at 80~120 DEG C, make free water content drop As low as 10% or less.By it is above-mentioned it is kneaded and formed after carrier be put into top-hat kiln, be increased to 1350 DEG C from room temperature through 33 hours, It is calcined 5 hours under the conditions of 1350 DEG C, obtains white α-A12O3Carrier.The carrier measured mainly form and pore structure parameter respectively such as Shown in the following table 1 and table 2.
Comparative example 2
By 25~300 μm of three water α-A12O3350g is less than 75 μm of one water A1 of vacation2O3150g, 3~8 μm of α- A12O3100g, calcium silicates 1.0g, zirconium dioxide 2.5g, boric acid 0.3g are put into blender and are uniformly mixed, be transferred in kneader, The ︰ 3 of 12g vaseline and 100mL dust technology (Xiao Suan ︰ water=1, weight ratio is added), it is kneaded into extrudable molding paste.It squeezes out It is shaped to the single hole column of outer diameter 8.0mm, long 6.0mm, internal diameter 3.0mm, is dried 2 hours or more at 80~120 DEG C, makes trip It is reduced to 10% or less from water content.By it is above-mentioned it is kneaded and formed after carrier be put into top-hat kiln, through 33 hours from room temperature increase To 1350 DEG C, is calcined 5 hours under the conditions of 1350 DEG C, obtain white α-A12O3Carrier.The carrier measured mainly forms and hole knot Structure parameter is distinguished shown in following Tables 1 and 2.
Embodiment 7~12
Embodiment 7~12 is used to illustrate the silver catalyst and preparation method thereof of the present invention.
98g ethylenediamines are dissolved in 150g deionized waters, under stiring, silver oxalate is slowly added into the mixed liquor, Temperature is maintained at 40 DEG C hereinafter, silver oxalate is made all to dissolve, and the addition of silver oxalate is the silver in silver catalyst in terms of silver element Content is 21 weight %, adds 0.9g cesium nitrates, 0.78g strontium acetates, 0.44g perrhenic acid, 0.10g lithium sulfates and deionized water So that solution gross mass is reached 500g, it is for use to be configured to maceration extract.
The alumina support sample 250g that respectively prepared by Example 1~6, is put into the container that can be vacuumized, vacuumizes To 10mmHg or more, above-mentioned maceration extract is introduced, 30min, leaching is kept to remove extra solution.Carrier after dipping is at 300 DEG C 3min is heated in air stream, it is cooling, that is, the silver catalyst of embodiment 7~12 is made.
The activity and selectivity of catalyst sample is evaluated under the conditions of previous process using the micro anti-evaluation device, is evaluated As a result it is listed in the table below in 3.
Comparative example 3~4
Silver catalyst is prepared using the method for embodiment 7~12, the difference is that using oxygen prepared by comparative example 1~2 respectively Change the carrier that alumina supporter replaces Examples 1 to 6, to which silver catalyst be made.
The activity and selectivity of catalyst sample is evaluated under the conditions of previous process using the micro anti-evaluation device, is evaluated As a result it is listed in the table below in 3.
Table 1
Table 2
Table 3
Catalyst Reaction temperature (DEG C) Selectivity (%)
Embodiment 7 232.4 87.84
Embodiment 8 233.8 88.75
Embodiment 9 235.6 89.26
Embodiment 10 231.9 88.12
Embodiment 11 243.4 89.21
Embodiment 12 248.1 89.17
Comparative example 3 230.8 85.37
Comparative example 4 241.3 88.03
Table 1 to table 3 is combined as can be seen that compared with comparative example 3, the silver catalyst of embodiment 7~12 is for ethylene When epoxidation is prepared in reacting ethylene oxide, the selectivity of ethylene oxide is significantly higher, 87.5% or more;And embodiment 8 ~11 catalyst is even more to have both higher catalytic activity and selectivity.Compared with comparative example 4, the selectivity of embodiment 7 is slightly lower, But catalytic activity is high, and the stability of the catalyst is better than comparative example 4;The selectivity of embodiment 12 is substantially better than comparative example 4, anti- Temperature is answered also to allow in the temperature used (usually less than 260 DEG C) in silver catalyst, it is seen then that the catalyst of embodiment 8 and 12 Comprehensive performance is also superior to comparative example 4.
Various embodiments of the present invention are described above, above description is exemplary, and non-exclusive, and It is not limited to disclosed each embodiment.Without departing from the scope and spirit of illustrated each embodiment, for this skill Many modifications and changes will be apparent from for the those of ordinary skill in art field.

Claims (11)

1. a kind of alumina support, which is characterized in that the alumina support includes Alpha-alumina, zirconium, boron and contains silicon additive;With institute On the basis of the total weight for stating alumina support, the content of zirconium is 0.20~1.40 weight %, and the content of boron is 0.09~0.23 weight % is measured, and the mass ratio of zirconium and boron is 1.7~15 ︰ 1, preferably 2.0~12.5 ︰ 1, the content containing silicon additive is 0.02~0.08 Weight %, the weight % of the content of Alpha-alumina >=95;
In the alumina support, in terms of total pore volume, 1.0~5.0 μm of hole accounts for 60~80 volume %.
2. alumina support according to claim 1, wherein the crushing strength of the alumina support is 40~120N/ Grain, preferably 50~100N/;Specific surface is 0.7~1.5m2/ g, preferably 0.9~1.3m2/g;Kong Rongwei 0.35~ 0.50mL/g, preferably 0.36~0.45mL/g.
3. a kind of method preparing alumina support, which is characterized in that this method includes:
1) by solid mixture, binder and can after-flame lubriation material mediated, extrusion molding;
2) product that step 1) obtains is dried, roasted, to which the alumina support be made;
Wherein, with the total weight of the solid mixture, the solid mixture includes following components:
A) the three water α-Al that the granularity of 30~80 weight % is 25~300 μm2O3
B) granularity of 10~45 weight % is less than 75 μm of one water Al of vacation2O3
C) α-Al that the granularity of 3~40 weight % is 3~8 μm2O3
D) zirconium-containing compound of 0.01~1.8 weight %;
E) silicon-containing compound of 0.01~0.5 weight %;
F) boric acid of 0.1~1 weight %;
Relative to the solid mixture of 100 parts by weight, the dosage of the binder is 10~50 parts by weight, it is described can after-flame The dosage of lubriation material is 0.01~5 parts by weight.
4. according to the method described in claim 3, wherein, on the basis of the total weight of the solid mixture, granularity is 3~8 μ α-the Al of m2The dosage of O is 10~25 weight %.
5. according to the method described in claim 3, wherein, the zirconium-containing compound is selected from sulfate, nitrate, the carbonate of zirconium At least one of with oxide;
Preferably, on the basis of the total weight of the solid mixture, the dosage of the zirconium-containing compound is 0.2~1.5 weight Measure %.
6. according to the method described in claim 3, wherein, the silicon-containing compound is selected from the silicate of alkali metal, alkaline-earth metal And at least one of the oxide of silicon;
Preferably, on the basis of the total weight of the solid mixture, the dosage of the silicon-containing compound is 0.05~0.4 weight Measure %.
7. according to the method described in claim 3, wherein, it is described can after-flame lubriation material be selected from petroleum coke, carbon dust, graphite and all At least one of intellectual circle;
Preferably, relative to the solid mixture of 100 parts by weight, it is described can the dosage of after-flame lubriation material be 0.5~4 weight Measure part.
8. according to the method described in claim 3, wherein, in step 2), the temperature of the roasting is 1200~1450 DEG C, the time It is 1~20 hour.
9. the alumina support that any one of claim 3~8 the method is prepared.
10. a kind of epoxidation of ethylene silver catalyst, which is characterized in that the silver catalyst includes:
A) alumina support described in any one of claim 1~2 and 9;
B) silver-colored;
C) alkali metal, the alkali metal are selected from least one of lithium, sodium, potassium, rubidium and caesium;
D) alkaline-earth metal, the alkaline-earth metal are selected from least one of calcium, magnesium, strontium and barium;
E) rhenium auxiliary agent and its optional coassist agent.
11. a kind of method that ethylene epoxidizing prepares ethylene oxide, this method include:Make ethylene ethylene described in claim 10 Epoxidation reaction is carried out in the presence of epoxidation reaction silver catalyst.
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CN116726919A (en) * 2023-05-22 2023-09-12 大连瑞克科技股份有限公司 Modified carrier of catalyst for synthesizing ethylene oxide by oxidizing ethylene and preparation method thereof

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CN111437888A (en) * 2019-01-16 2020-07-24 中国石油化工股份有限公司 α -alumina carrier, silver catalyst for ethylene epoxidation and application
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CN116726919A (en) * 2023-05-22 2023-09-12 大连瑞克科技股份有限公司 Modified carrier of catalyst for synthesizing ethylene oxide by oxidizing ethylene and preparation method thereof
CN116726919B (en) * 2023-05-22 2024-04-09 大连瑞克科技股份有限公司 Modified carrier of catalyst for synthesizing ethylene oxide by oxidizing ethylene and preparation method thereof

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