CN108279654A - A kind of clothes FMS flexible production control systems - Google Patents
A kind of clothes FMS flexible production control systems Download PDFInfo
- Publication number
- CN108279654A CN108279654A CN201810087954.9A CN201810087954A CN108279654A CN 108279654 A CN108279654 A CN 108279654A CN 201810087954 A CN201810087954 A CN 201810087954A CN 108279654 A CN108279654 A CN 108279654A
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- management module
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a kind of clothes FMS flexible production control systems, including version type database module, order management module, production process management module, workflow management module, line management module, line management terminal, RFID tag, online station display unit, multiple wireless data collection devices and management server.The present invention is directed to the characteristics of custom made clothing, detailed division has been carried out to production process, design element, each order information is resolved into design element and is converted into specific production process, the management system converts each custom order to special production process flow, management easy to produce and operator's operation.
Description
Technical field
The present invention relates to a kind of control system, specifically a kind of clothes FMS flexible production control systems.
Background technology
Raising with people to quality of life and quality of the life demand, people are in terms of dress to the need of personalized customization
It asks and is gradually increasing.Existing custom made clothing does not all become industrialized production customized clothing and clothes full custom(Style
And size), at present the clothing orders of clothes production enterprise do not form fixed standard mostly, cannot accomplish that the clothes of streamlined are fixed
System, the requirement of consumer is various, finds not producing after order placement to production, then links up with consumer and more change again
It is single;Also part factory can customize, but custom-built system function is relatively simple, all be that can only accomplish that simple portion size is fixed
System, style aspect are also that can only accomplish fixed style, and the leeway of consumer's selection is smaller, cannot be satisfied client's full custom requirement,
It can not meet when customer requirement does individual requirement.
Existing custom made clothing system multifunctional is simple, cannot meet the detailed personalized customization demand of user, and clothes
Custom-built system is not equipped with special customized production management system mostly, can not achieve the streamlined management of production line.Existing production
Management system is not suitable for custom made clothing system, is primarily present problems with:First, existing production system is only applicable to criticize
The streamlined production of order is measured, production process is executed by the program set for Batch orders, is not particularly suited for client
Particular/special requirement realizes industrialization Production line in factory;Second is that existing flow line production is to carry out fine labour in factory
The division of labor is responsible for each procedure by special messenger, and such assembly line requires each product in production line to be the same ability
Reach best production status, and due to the difference of the style of custom made clothing order and size, in each order of same procedure
Activity duration is all different, if entire production process produces the series production of order per procedure all in accordance with first of restocking process
Order, may result in that some processes are not living dry, and what some processes generated overstocks, i.e. production distribution is uneven;Third, design process exists
Station shows that the operating method of the identical process of each order of personalized customization technique is different, i.e., can have identical work
Operating personnel on position specifically operate but difference to the same processes of each order, and there is no designs for existing line production system
Process display function in place, can not meet the demand of personalized customization, will substantially reduce processing efficiency.
Invention content
The purpose of the present invention is to provide a kind of clothes FMS flexible production control systems, to solve in above-mentioned background technology
The problem of proposition.
To achieve the above object, the present invention provides the following technical solutions:
A kind of clothes FMS flexible production control systems, including version type database module, order management module, production process management
Module, workflow management module, line management module, line management terminal, RFID tag, the display of online station are single
First, multiple wireless data collection devices and management server;
The version type database module stores version type information, and version type information includes the design element information of dress ornament;
Order management module stores order information, and order management module can be communicated with version type database module, by order pipe
Reason mould order information in the block is parsed into the design element information corresponding to the version type in edition type database;
The order management module is connected with production process management module, and production process management module is for storing each design
The corresponding production process flow of element and production hour, the design element information that order management module is parsed into is in production work
It is searched in sequence management module, and is converted to the corresponding production process of each station and production hour;
Workflow management module is connected with production process management module, stores the production procedure information of each order, and according to each
The production process of order and standard work force calculate and the sequence that places an order for the order that sorts;
Line management module is connected with workflow management module, and workflow management module is assigned the order sequence set side by side is calculated
To line management module;
Line management module calculated as unit of hour production line per hour every procedure chief engineer of order when, and by each work
Mutually compare two-by-two when various processes chief engineer on position and set standard of comparison, when some is small when interior certain station process chief engineer and its
Compared to standard of comparison is exceeded when his station process chief engineer, time-consuming more process is regarded as into process and is overstock, generation process is overstock
Process is overstock warning information and is transmitted to line management terminal by warning information;
RFID tag follows each order, each order recorded in RFID tag storage production process management module
The production process procedure information of each station corresponding to production process;
Online station display unit includes station display and scanning means, and scanning means can sweep RFID tag
It retouches, scanning means can also be carried out wireless communication with station display;
Multiple wireless data collection devices are set to cut-parts configuration scene and sewing production scene, the life for acquiring each scene
Data are produced, and the creation data is synchronized to management server;
Management server connects the wireless data collection device, according to the creation data and cut-parts target at cut-parts configuration scene
The terminal device for pulling information to corresponding cut-parts configuration scene is sent out with sets of data;According to the creation data of sewing production scene
And pre-set first pulling threshold value sends out the terminal device for pulling information to sewing production scene;According to sewing production scene
Creation data, target output and it is pre-set second pulling threshold value send out pull information to cut-parts configuration scene terminal
Equipment.
As a further solution of the present invention:Cut-parts configuration scene includes cutting, FUSIBLE INTERLINING room and embroidery room, the vehicle
Seam production scene includes each process scene of sewing.
As further scheme of the invention:The management server includes:Communication interface, for receiving the production
Data send the pulling information;Memory, for storing the creation data, the target output, first pulling
Threshold value, described second pull threshold value and the cut-parts target configuration data;Processor connects the communication interface and the storage
Device, for sending out pulling information.
Compared with prior art, the beneficial effects of the invention are as follows:The present invention is directed to the characteristics of custom made clothing, to producing work
Sequence, design element have carried out detailed division, and each order information is resolved to design element and is converted into specific production work
Sequence, the management system convert each custom order to special production process flow, management easy to produce and operator behaviour
Make.
Description of the drawings
Fig. 1 is the structural schematic diagram of clothes FMS flexible production control systems.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to Fig. 1, in the embodiment of the present invention, a kind of clothes FMS flexible production control systems, including version type database mould
Block, order management module, production process management module, workflow management module, line management module, line management terminal,
RFID tag, online station display unit, multiple wireless data collection devices and management server;
The version type database module stores version type information, and version type information includes the design element information of dress ornament;
Order management module stores order information, and order management module can be communicated with version type database module, by order pipe
Reason mould order information in the block is parsed into the design element information corresponding to the version type in edition type database;
The order management module is connected with production process management module, and production process management module is for storing each design
The corresponding production process flow of element and production hour, the design element information that order management module is parsed into is in production work
It is searched in sequence management module, and is converted to the corresponding production process of each station and production hour;
Workflow management module is connected with production process management module, stores the production procedure information of each order, and according to each
The production process of order and standard work force calculate and the sequence that places an order for the order that sorts;
Line management module is connected with workflow management module, and workflow management module is assigned the order sequence set side by side is calculated
To line management module;
Line management module calculated as unit of hour production line per hour every procedure chief engineer of order when, and by each work
Mutually compare two-by-two when various processes chief engineer on position and set standard of comparison, when some is small when interior certain station process chief engineer and its
Compared to standard of comparison is exceeded when his station process chief engineer, time-consuming more process is regarded as into process and is overstock, generation process is overstock
Process is overstock warning information and is transmitted to line management terminal by warning information;
RFID tag follows each order, each order recorded in RFID tag storage production process management module
The production process procedure information of each station corresponding to production process;
Online station display unit includes station display and scanning means, and scanning means can sweep RFID tag
It retouches, scanning means can also be carried out wireless communication with station display;
Multiple wireless data collection devices are set to cut-parts configuration scene and sewing production scene, the life for acquiring each scene
Data are produced, and the creation data is synchronized to management server;
Management server connects the wireless data collection device, according to the creation data and cut-parts target at cut-parts configuration scene
The terminal device for pulling information to corresponding cut-parts configuration scene is sent out with sets of data;According to the creation data of sewing production scene
And pre-set first pulling threshold value sends out the terminal device for pulling information to sewing production scene;According to sewing production scene
Creation data, target output and it is pre-set second pulling threshold value send out pull information to cut-parts configuration scene terminal
Equipment.
Cut-parts configuration scene includes cutting, FUSIBLE INTERLINING room and embroidery room, and the sewing production scene includes each of sewing
A process scene.
The management server includes:Communication interface sends the pulling information for receiving the creation data;It deposits
Reservoir, for store the creation data, the target output, it is described first pull threshold value, it is described second pull threshold value and
The cut-parts target configuration data;Processor connects the communication interface and the memory, for sending out pulling information.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Profit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent requirements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiment being appreciated that.
Claims (3)
1. a kind of clothes FMS flexible production control systems, which is characterized in that including version type database module, order management module,
It is production process management module, workflow management module, line management module, line management terminal, RFID tag, online
Station display unit, multiple wireless data collection devices and management server;
The version type database module stores version type information, and version type information includes the design element information of dress ornament;
Order management module stores order information, and order management module can be communicated with version type database module, by order pipe
Reason mould order information in the block is parsed into the design element information corresponding to the version type in edition type database;
The order management module is connected with production process management module, and production process management module is for storing each design
The corresponding production process flow of element and production hour, the design element information that order management module is parsed into is in production work
It is searched in sequence management module, and is converted to the corresponding production process of each station and production hour;
Workflow management module is connected with production process management module, stores the production procedure information of each order, and according to each
The production process of order and standard work force calculate and the sequence that places an order for the order that sorts;
Line management module is connected with workflow management module, and workflow management module is assigned the order sequence set side by side is calculated
To line management module;
Line management module calculated as unit of hour production line per hour every procedure chief engineer of order when, and by each work
Mutually compare two-by-two when various processes chief engineer on position and set standard of comparison, when some is small when interior certain station process chief engineer and its
Compared to standard of comparison is exceeded when his station process chief engineer, time-consuming more process is regarded as into process and is overstock, generation process is overstock
Process is overstock warning information and is transmitted to line management terminal by warning information;
RFID tag follows each order, each order recorded in RFID tag storage production process management module
The production process procedure information of each station corresponding to production process;
Online station display unit includes station display and scanning means, and scanning means can sweep RFID tag
It retouches, scanning means can also be carried out wireless communication with station display;
Multiple wireless data collection devices are set to cut-parts configuration scene and sewing production scene, the life for acquiring each scene
Data are produced, and the creation data is synchronized to management server;
Management server connects the wireless data collection device, according to the creation data and cut-parts target at cut-parts configuration scene
The terminal device for pulling information to corresponding cut-parts configuration scene is sent out with sets of data;According to the creation data of sewing production scene
And pre-set first pulling threshold value sends out the terminal device for pulling information to sewing production scene;According to sewing production scene
Creation data, target output and it is pre-set second pulling threshold value send out pull information to cut-parts configuration scene terminal
Equipment.
2. clothes FMS flexible production control systems according to claim 1, which is characterized in that cut-parts configuration scene
Including cutting, FUSIBLE INTERLINING room and embroidery room, the sewing production scene includes each process scene of sewing.
3. clothes FMS flexible production control systems according to claim 1, which is characterized in that the management server packet
It includes:Communication interface sends the pulling information for receiving the creation data;Memory, for storing the production number
Threshold value, described second is pulled to pull threshold value and the cut-parts target configuration data according to, the target output, described first;Place
Device is managed, the communication interface and the memory are connected, for sending out pulling information.
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CN201810087954.9A CN108279654A (en) | 2018-01-30 | 2018-01-30 | A kind of clothes FMS flexible production control systems |
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CN201810087954.9A CN108279654A (en) | 2018-01-30 | 2018-01-30 | A kind of clothes FMS flexible production control systems |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112508150A (en) * | 2020-12-31 | 2021-03-16 | 桐庐富瑞达针织服饰有限公司 | Dress production management system and method based on RIDF radio frequency technology |
CN113988462A (en) * | 2021-11-15 | 2022-01-28 | 无锡唯因特数据技术有限公司 | Production control method, apparatus and storage medium |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103870937A (en) * | 2014-03-28 | 2014-06-18 | 青岛凯妙服饰股份有限公司 | Garment customization production process automatic management system and management method |
CN105204481A (en) * | 2015-10-27 | 2015-12-30 | 广东溢达纺织有限公司 | Pulling-type production management system for garment manufacture |
-
2018
- 2018-01-30 CN CN201810087954.9A patent/CN108279654A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103870937A (en) * | 2014-03-28 | 2014-06-18 | 青岛凯妙服饰股份有限公司 | Garment customization production process automatic management system and management method |
CN105204481A (en) * | 2015-10-27 | 2015-12-30 | 广东溢达纺织有限公司 | Pulling-type production management system for garment manufacture |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112508150A (en) * | 2020-12-31 | 2021-03-16 | 桐庐富瑞达针织服饰有限公司 | Dress production management system and method based on RIDF radio frequency technology |
CN113988462A (en) * | 2021-11-15 | 2022-01-28 | 无锡唯因特数据技术有限公司 | Production control method, apparatus and storage medium |
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Application publication date: 20180713 |