CN108279175B - A test device and method for obtaining the differential temperature forming limit of variable-strength steel plate - Google Patents

A test device and method for obtaining the differential temperature forming limit of variable-strength steel plate Download PDF

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CN108279175B
CN108279175B CN201810204624.3A CN201810204624A CN108279175B CN 108279175 B CN108279175 B CN 108279175B CN 201810204624 A CN201810204624 A CN 201810204624A CN 108279175 B CN108279175 B CN 108279175B
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盈亮
荣海
刘文权
胡平
韩小强
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Dalian University of Technology
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    • G01N3/30Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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Abstract

本发明提供一种获取变强度钢板差温成形极限的试验装置,包括冲头由冲头主体、镶块和陶瓷隔热层组成;陶瓷隔热层设置于冲头主体中间并与冲头主体固连在一起;镶块固定在冲头底部,与冲头主体组成过渡平滑的球面;冲头内部设有用于安装加热棒和热电偶的深孔;冲头顶部设有用于连接连杆的螺纹孔;凸、凹模压边圈周围分别设置有高频感应加热线圈和红外探头组成闭环控制系统;还包括上支撑板、下支撑板、滑块、导柱、支柱、底座、主缸、压边缸、光源、高频相机和红外热像仪。本发明通过控制冲头两侧的温度,使高温试验样件在冲头两侧具有不同的淬火速率,从而模拟变强度钢板的差温成形过程,并通过高频相机采集的应变场获取变强度钢板的差温成形极限。

Figure 201810204624

The invention provides a test device for obtaining the differential temperature forming limit of a variable-strength steel plate, comprising a punch consisting of a punch main body, an insert and a ceramic heat insulation layer; Connected together; the insert is fixed at the bottom of the punch and forms a smooth spherical surface with the main body of the punch; the inside of the punch is provided with a deep hole for installing the heating rod and thermocouple; the top of the punch is provided with a threaded hole for connecting the connecting rod ; High-frequency induction heating coils and infrared probes are respectively set around the convex and concave mold blanking rings to form a closed-loop control system; it also includes an upper support plate, a lower support plate, a slider, a guide post, a pillar, a base, a master cylinder, and a blank holder. , light sources, high-frequency cameras and thermal imaging cameras. The invention controls the temperature on both sides of the punch, so that the high-temperature test sample has different quenching rates on both sides of the punch, thereby simulating the differential temperature forming process of the variable-strength steel plate, and obtains the variable-strength through the strain field collected by the high-frequency camera. The differential temperature forming limit of steel plate.

Figure 201810204624

Description

一种获取变强度钢板差温成形极限的试验装置及方法A test device and method for obtaining the differential temperature forming limit of variable-strength steel plate

技术领域technical field

本发明涉及高强度钢板的热成形领域,尤其涉及一种获取变强度钢板差温成形极限的试验装置及方法。The invention relates to the field of hot forming of high-strength steel plates, in particular to a test device and method for obtaining the differential temperature forming limit of variable-strength steel plates.

背景技术Background technique

汽车行业的快速发展极大地提高了人们的出行效率,促进了社会发展,但同时也带来了许多安全问题和环境问题。在保证安全的基础上实现轻量化设计,可以有效降低汽车燃油消耗和尾气排放,是汽车未来发展的必然趋势。优化汽车结构设计、使用新型材料及相应的先进制造技术是实现轻量化设计的主要方法。The rapid development of the automobile industry has greatly improved people's travel efficiency and promoted social development, but it has also brought many safety and environmental problems. The realization of lightweight design on the basis of ensuring safety can effectively reduce the fuel consumption and exhaust emissions of automobiles, which is an inevitable trend for the future development of automobiles. Optimizing the structural design of automobiles, using new materials and corresponding advanced manufacturing technologies are the main methods to achieve lightweight design.

超高强度钢板热成形技术是一项专门用于成形高强度钢板的先进制造技术,其一般过程是将钢板加热至900℃以上,使其充分奥氏体化,然后快速冲压成形并保压淬火,以获得具有均匀马氏体组织的高强度构件。运用超高强度钢热成形技术能够获得强度超过1500MPa的零件,因此可以在保证零件强度不降低的情况下适当减小构件的厚度,从而实现汽车轻量化的目的。Ultra-high-strength steel plate hot forming technology is an advanced manufacturing technology specially used for forming high-strength steel plates. The general process is to heat the steel plate to above 900 ° C to make it fully austenitized, and then rapidly stamping and pressure-holding quenching. , to obtain high-strength components with uniform martensitic structure. The use of ultra-high-strength steel hot forming technology can obtain parts with a strength of more than 1500MPa, so the thickness of the components can be appropriately reduced without reducing the strength of the parts, so as to achieve the purpose of reducing the weight of automobiles.

对于汽车的一些安全构件,如B柱、车门内板等,既要求构件具有足够的强度以防止汽车结构受到严重破坏,同时又需要构件的某些部位具有较低的强度和较高的吸能特性,从而提高汽车的整体碰撞安全性。传统的热成形技术只能获得性能单一的超高强度钢构件,无法满足构件不同部位需要不同力学性能的要求;通过改变构件不同部位在成形过程中的淬火速率,可以获得具有不同微观组织和力学性能变强度结构件,运用于车身中能够最大程度地提高汽车整体的碰撞安全性。For some safety components of automobiles, such as B-pillars, door inner panels, etc., the components are required to have sufficient strength to prevent serious damage to the automobile structure, and at the same time, some parts of the components are required to have lower strength and higher energy absorption features, thereby improving the overall crash safety of the vehicle. The traditional hot forming technology can only obtain ultra-high-strength steel components with a single performance, which cannot meet the requirements of different mechanical properties of different parts of the component; by changing the quenching rate of different parts of the component during the forming process, different microstructures and mechanical properties can be obtained. The performance variable-strength structural parts can be used in the body to maximize the overall crash safety of the car.

对于热成形板料的成形性评价,应用最普遍、最直观的方法是成形极限图(FLD,或FLC)。所谓成形极限图,是指成形过程中,材料在不同(近似)线性应变路径下开始发生劲缩时的应变点在主次应变坐标系下构成的一条曲线。现有的相关试验装置和方法主要用于获取高强度钢板的等温成形极限,如中国专利(申请号为201410076406.8)公布了一种金属板材热成形极限实验装置及测试方法,通过在密封箱内同时加热板料和冲头,可以防止试验过程中板料和冲头发生热传递,从而减小了试验误差。然而,实际变强度钢板的成形是个非等温过程,温度是连续变化的;同时,变强度钢板不同位置具有不同淬火速率,是个差温成形过程,因此以上装置和方法并不能获取变强度钢板的差温成形极限。中国专利(申请号为201210192708.2)公布了一种超高强度钢的热成形瞬态成形极限的数值模拟预测方法,该预测方法是在进行材料高温单轴拉伸实验获得热成形板料本构特性参数后,运用M-K理论建立稳态条件下热成形极限预测的M-K模型,基于确定的模型对不同热成形瞬态工艺条件下的成形极限进行计算预测,但是缺乏具体的试验结果进行验证。For the evaluation of the formability of thermoformed sheets, the most commonly used and intuitive method is the Forming Limit Diagram (FLD, or FLC). The so-called forming limit diagram refers to a curve formed by the strain points in the primary and secondary strain coordinate system when the material begins to shrink under different (approximate) linear strain paths during the forming process. The existing related test devices and methods are mainly used to obtain the isothermal forming limit of high-strength steel plates. For example, a Chinese patent (application number 201410076406.8) discloses an experimental device and test method for the hot forming limit of metal plates. Heating the sheet and the punch can prevent the heat transfer between the sheet and the punch during the test, thereby reducing the test error. However, the actual forming of the variable-strength steel plate is a non-isothermal process, and the temperature changes continuously; at the same time, different positions of the variable-strength steel plate have different quenching rates, which is a differential temperature forming process. Therefore, the above devices and methods cannot obtain the difference of the variable-strength steel plate. Warm forming limit. The Chinese patent (application number 201210192708.2) discloses a numerical simulation prediction method for the hot forming transient forming limit of ultra-high strength steel. After parameters, the M-K model for the prediction of the hot forming limit under steady-state conditions is established by using the M-K theory. Based on the determined model, the forming limit under different hot forming transient process conditions is calculated and predicted.

综上,目前而言,针对于变强度钢板的差温成形过程的试验装置和方法还没有相关报道,迫切需要一种专门的试验装置和方法来实现变强度钢板的差温成形过程,并测试其成形极限,评估其成形性能。To sum up, at present, there is no relevant report on the test device and method for the differential temperature forming process of variable strength steel plate, and a special test device and method are urgently needed to realize the differential temperature forming process of variable strength steel plate, and test Its formability limit, and its formability are evaluated.

发明内容SUMMARY OF THE INVENTION

根据上述提出的现有成形极限试验设备和方法存在的诸多技术问题,而提供一种获取变强度钢板差温成形极限的试验装置及方法。本发明提供的试验装置可以模拟变强度钢板的成形过程,获得特定微观组织和力学性能分布的变强度构件;同时,该试验装置可以通过集成的光学应变测量系统实时获取钢板成形过程中的应变场,建立准确的变强度钢板成形极限图。According to the technical problems existing in the existing forming limit test equipment and methods proposed above, a test device and method for obtaining the differential temperature forming limit of a variable strength steel plate are provided. The test device provided by the invention can simulate the forming process of the variable-strength steel plate and obtain the variable-strength components with specific microstructure and mechanical property distribution; at the same time, the test device can obtain the strain field in the forming process of the steel plate in real time through the integrated optical strain measurement system , to establish an accurate forming limit diagram of variable strength steel plates.

本发明采用的技术手段如下:The technical means adopted in the present invention are as follows:

一种获取变强度钢板差温成形极限的试验装置及方法,其特征在于,包括:A test device and method for obtaining the differential temperature forming limit of a variable-strength steel plate, comprising:

冲头,主要由两个具有对称结构的冲头主体、镶块和陶瓷隔热层组成;所述陶瓷隔热层安装于两个所述冲头主体对称结构的中间,用于隔绝所述冲头两侧的热量传递;所述冲头主体和所述陶瓷隔热层通过螺栓紧密地连接在一起;所述镶块通过螺栓固定在所述冲头底部,与所述冲头主体组成过渡平滑的球面,同时起到保护陶瓷隔热层的作用;所述冲头内部还设有用于安装加热棒和热电偶的深孔;所述冲头顶部开设有用于连接连杆的冲头顶部螺纹孔,所述冲头通过所述连杆与主缸相连;The punch is mainly composed of two punch bodies with symmetrical structures, an insert and a ceramic heat insulation layer; the ceramic heat insulation layer is installed in the middle of the symmetrical structures of the two punch bodies to isolate the punch Heat transfer on both sides of the head; the punch body and the ceramic thermal insulation layer are tightly connected by bolts; the insert is fixed at the bottom of the punch by bolts, and the punch body forms a smooth transition At the same time, it plays the role of protecting the ceramic thermal insulation layer; the inside of the punch is also provided with deep holes for installing heating rods and thermocouples; the top of the punch is provided with a threaded hole on the top of the punch for connecting the connecting rod , the punch is connected with the master cylinder through the connecting rod;

压边圈,嵌套设置在所述冲头的外侧且呈上下布置,分为凸模压边圈和凹模压边圈,所述凸模压边圈和所述凹模压边圈周围分别设置有高频感应加热线圈和红外探头,所述红外探头与所述高频感应加热线圈组成闭环控制系统,用于快速加热压边圈并保持压边圈在指定的试验温度;The hemming ring is nested on the outside of the punch and arranged up and down. Induction heating coil and infrared probe, the infrared probe and the high-frequency induction heating coil form a closed-loop control system, which is used to rapidly heat the blank holder and keep the blank holder at the specified test temperature;

支撑结构,主要由底座、固定在所述底座上的支柱、及用于固定所述冲头的支撑主体组成;所述支撑主体包括上支撑板、导柱、滑块和下支撑板;所述凹模压边圈通过螺栓固定在所述下支撑板上,所述凸模压边圈通过螺栓固定在所述滑块上;所述滑块与压边缸相连,带动所述凸模压边圈沿着所述导柱上下移动;所述导柱上端与所述上支撑板通过螺纹连接,所述导柱下端通过螺纹固定在所述下支撑板上;所述主缸和所述压边缸通过螺栓固定在所述上支撑板上,分别为所述冲头和所述凸模压边圈提供动力;所述支柱上端通过螺纹与所述下支撑板连接,所述支柱下端通过螺纹与所述底座相连;The support structure is mainly composed of a base, a pillar fixed on the base, and a support body for fixing the punch; the support body includes an upper support plate, a guide post, a slider and a lower support plate; the The female die pressing ring is fixed on the lower support plate by bolts, and the male die pressing ring is fixed on the slider by bolts; the sliding block is connected with the pressing cylinder, which drives the male pressing ring along The guide column moves up and down; the upper end of the guide column is connected with the upper support plate by threads, and the lower end of the guide column is fixed on the lower support plate by threads; the master cylinder and the blank holder are bolted It is fixed on the upper support plate, and provides power for the punch and the punch edge pressing ring respectively; the upper end of the strut is connected to the lower support plate through a thread, and the lower end of the strut is connected to the base through a thread ;

所述底座的中部还设有红外热像仪,用于实时获取和记录试验样件变形过程中的温度场分布;所述红外热像仪的两侧设有光源和高频相机,用于实时获取和记录试验样件的应变场分布。The middle of the base is also provided with an infrared thermal imager, which is used for real-time acquisition and recording of the temperature field distribution during the deformation process of the test sample; the two sides of the infrared thermal imager are provided with light sources and high-frequency cameras for real-time Acquire and record the strain field distribution of the test specimen.

进一步地,所述连杆与所述冲头连接处设置有石棉垫,用于防止所述冲头的热量通过所述连杆传递到所述主缸。Further, an asbestos pad is provided at the connection between the connecting rod and the punch to prevent the heat of the punch from being transferred to the master cylinder through the connecting rod.

进一步地,所述上支撑板和所述下支撑板的内部均设有冷却水道,用于防止装置整体因温度过高而产生变形。Further, cooling water channels are provided inside the upper support plate and the lower support plate to prevent the entire device from being deformed due to excessive temperature.

进一步地,所述下支撑板的中部设有圆形通孔,所述通孔作为采集温度场和应变场的视窗。Further, a circular through hole is provided in the middle of the lower support plate, and the through hole serves as a window for collecting the temperature field and the strain field.

进一步地,所述凸模压边圈和所述凹模压边圈与试验样件接触的一侧表面与内壁相交处均设有圆角。Further, rounded corners are provided at the intersections of one side surface of the male die pressing ring and the female die pressing ring which are in contact with the test sample and the inner wall.

进一步地,所述凸模压边圈与试验样件接触一侧设置有圆形拉延筋,所述拉延筋与所述凹模压边圈上的凹槽匹配,用于防止试验样件流动;所述拉延筋与所述凸模压边圈表面交界处设置有圆角;所述凹槽与所述凹模压边圈表面交界处设置有圆角。Further, a circular draw bead is provided on the side where the male die holder is in contact with the test sample, and the draw bead matches the groove on the female die holder to prevent the test sample from flowing; Rounded corners are provided at the junction of the drawing bead and the surface of the male die pressing ring; and rounded corners are provided at the junction of the groove and the surface of the female die pressing ring.

本发明公开了一种应用上述的试验装置获取变强度钢板差温成形极限的方法,其特征在于包括如下步骤:The invention discloses a method for obtaining the differential temperature forming limit of a variable-strength steel plate by using the above-mentioned test device, which is characterized by comprising the following steps:

S1、制备样件,将试验样件表面喷涂黑白相间的耐高温散斑,在试验样件边缘铆接热电偶,将试验样件放置于加热炉中升温至指定温度,并保温一段时间;S1. Prepare a sample, spray the surface of the test sample with black and white high temperature resistant speckles, riveted a thermocouple on the edge of the test sample, place the test sample in a heating furnace to heat up to a specified temperature, and keep it for a period of time;

S2、在冲头上涂覆耐高温润滑脂,凸模压边圈下行,触压凹模压边圈,以减少加热过程中的热量损失;S2. Coat the punch with high temperature resistant grease, the punch edge ring goes down, and the concave die edge ring is pressed to reduce the heat loss during the heating process;

S3、开启高频感应加热线圈,迅速将压边圈加热至试验温度,压边圈温度通过红外探头采集,并与所述高频感应线圈实现闭环控制;开启冲头两侧加热棒,或者只开启一侧加热棒,通过调节加热棒功率使冲头两侧具有不同的温度,冲头温度通过两侧的热电偶采集并实现闭环控制;S3. Turn on the high-frequency induction heating coil, and quickly heat the blank holder to the test temperature. The temperature of the blank holder is collected by an infrared probe, and closed-loop control is realized with the high-frequency induction coil; turn on the heating rods on both sides of the punch, or only Turn on the heating rod on one side, and adjust the power of the heating rod to make the two sides of the punch have different temperatures. The temperature of the punch is collected by the thermocouples on both sides and closed-loop control is realized;

S4、打开光源、高频相机及红外热像仪;S4. Turn on the light source, high-frequency camera and infrared thermal imager;

S5、待试验样件加热至指定温度并保温后,所述凸模压边圈上行,直至可以容纳试验样件进入所述凸模压边圈和所述凹模压边圈之间的间隙为止;通过机械手臂将加热好的试验样件迅速从加热炉内转移出来,放置在所述凹模压边圈上的指定位置;S5. After the test sample is heated to the specified temperature and kept warm, the punch edge holder moves upward until the test sample can be accommodated to enter the gap between the punch die holder ring and the female die holder ring; The arm quickly transfers the heated test sample out of the heating furnace and places it at the designated position on the die pressing ring;

S6、快速合模,所述凸模压边圈将试验样件压紧在所述凹模压边圈上;S6. Quickly close the mold, and the punch pressing ring presses the test sample on the female die pressing ring;

S7、冲头速度为分段控制,冲头先快速下行,直至将要接触试验样件时,速度调整为设定好的试验速度;冲头冲压试验样件,直至试验样件出现劲缩或破裂;同时,由红外热像仪实时记录试验样件的温度场分布,由高频相机实时记录试验样件的应变场分布;S7. The speed of the punch is controlled in sections. The punch first goes down rapidly until it is about to contact the test sample, and the speed is adjusted to the set test speed; the punch punches the test sample until the test sample shrinks or breaks. At the same time, the temperature field distribution of the test sample is recorded in real time by an infrared thermal imager, and the strain field distribution of the test sample is recorded in real time by a high-frequency camera;

S8、提取临界破裂时刻的应变值,通过插值法获得破裂处的极限应变;S8. Extract the strain value at the critical rupture moment, and obtain the ultimate strain at the rupture through interpolation;

S9、所述凸模压边圈和冲头上行,压边圈开模,取出试验后的样件;S9, the punch edge holder and the punch go up, the edge holder ring is opened, and the sample after the test is taken out;

S10、重复步骤S1-S9,进行不同应变路径、温度及应变率等条件下的成形极限试验,建立变强度钢板在不同试验条件下的差温成形极限曲线。S10. Repeat steps S1-S9 to perform forming limit tests under different strain paths, temperatures, strain rates, etc., to establish differential temperature forming limit curves of the variable-strength steel plate under different test conditions.

本发明具有以下优点:The present invention has the following advantages:

1)本发明所述试验装置可以将冲头两侧加热至不同温度,冲头接触样件后,可以使样件两侧具有不同的淬火速率,从而模拟变强度钢板的成形过程;1) The test device of the present invention can heat the two sides of the punch to different temperatures, and after the punch contacts the sample, the two sides of the sample can have different quenching rates, thereby simulating the forming process of the variable-strength steel plate;

2)本发明所述试验装置将压边圈温度加热至与样件温度相同,防止样件被压边后与压边圈发生热量交换,影响试验精度;2) The test device of the present invention heats the temperature of the blank holder to the same temperature as that of the sample to prevent heat exchange with the blank holder after the sample is pressed, which affects the test accuracy;

3)本发明所述试验装置采用高频感应线圈对压边圈进行加热和保温,加热效率高,温度分布均匀,保温效果好;3) The test device of the present invention uses a high-frequency induction coil to heat and heat the blank holder, with high heating efficiency, uniform temperature distribution, and good heat preservation effect;

4)本发明所述试验装置采用高频相机实时获取和记录样件变形过程中的应变场分布及临界破裂时刻的应变值,方便,快捷,准确度高;4) The test device of the present invention uses a high-frequency camera to acquire and record the strain field distribution during the deformation process of the sample and the strain value at the critical rupture moment in real time, which is convenient, fast and has high accuracy;

5)本发明所述试验装置可以开展的成形极限试验不仅局限于变强度钢板,同时也可以开展普通非等温成形极限试验,此时只需将冲头两侧温度设置成同一温度即可;5) The forming limit test that can be carried out by the test device of the present invention is not limited to the variable-strength steel plate, but can also carry out ordinary non-isothermal forming limit test. At this time, it is only necessary to set the temperature on both sides of the punch to the same temperature;

6)本发明所述试验装置也可以用来开展一定温度范围内的等温成形极限试验,此时只需要将冲头、压边圈和样件加热至同一温度即可。6) The test device of the present invention can also be used to carry out the isothermal forming limit test within a certain temperature range, at this time, the punch, the blank holder and the sample only need to be heated to the same temperature.

基于上述理由本发明可在高强度钢板的热成形领域广泛推广。Based on the above reasons, the present invention can be widely applied in the field of hot forming of high-strength steel sheets.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.

图1为本发明所述冲头、凸模压边圈、凹模压边圈中心纵向剖面图。Fig. 1 is a longitudinal sectional view of the center of the punch, the punch press edge ring and the female die press edge ring according to the present invention.

图2为本发明所述冲头的主视图。Figure 2 is a front view of the punch according to the present invention.

图3为本发明所述冲头的俯视图。Figure 3 is a top view of the punch according to the present invention.

图4为本发明所述冲头的左视图。Figure 4 is a left side view of the punch according to the present invention.

图5为图3中A-A向的剖视图。FIG. 5 is a cross-sectional view taken along the line A-A in FIG. 3 .

图6为本发明所述冲头装配示意图。FIG. 6 is a schematic diagram of the assembly of the punch according to the present invention.

图7为本发明所述试验装置的结构示意图。FIG. 7 is a schematic structural diagram of the test device according to the present invention.

图8为本发明试验方法的流程图。Figure 8 is a flow chart of the test method of the present invention.

图中:1、冲头主体;2、陶瓷隔热层;3、凸模压边圈;4、凹模压边圈;5、镶块;6、凹槽;7、镶块螺纹孔;8、拉延筋;9、对称结构螺纹孔;10、冲头顶部螺纹孔;11、加热棒安装孔;12、热电偶安装孔;13、高频感应加热线圈;14、石棉垫;15、连杆;16、冲头;17、滑块;18、导柱;19、上支撑板;20、主缸;21、压边缸;22、红外探头;23、下支撑板;24、支柱;25、底座、26、光源;27、高频相机;28、红外热像仪。In the figure: 1. Main body of punch; 2. Ceramic heat insulation layer; 3. Punch pressing ring; 4. Female pressing ring; 5. Insert; 6. Groove; 7. Insert thread hole; 8. Pull Beads; 9. Symmetrical threaded holes; 10. Threaded holes at the top of the punch; 11. Installation holes for heating rods; 12. Installation holes for thermocouples; 13. High-frequency induction heating coils; 14. Asbestos pads; 15. Connecting rods; 16, punch; 17, slider; 18, guide post; 19, upper support plate; 20, master cylinder; 21, blank holder; 22, infrared probe; 23, lower support plate; 24, pillar; 25, base , 26, light source; 27, high frequency camera; 28, infrared thermal imager.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图7所示,一种获取变强度钢板差温成形极限的试验装置及方法,包括:As shown in Figure 7, a test device and method for obtaining the differential temperature forming limit of a variable-strength steel plate, including:

冲头16(如图1-图5所示),主要由两个具有对称结构的冲头主体1、镶块5和陶瓷隔热层2组成;所述陶瓷隔热层5安装于两个所述冲头主体1对称结构的中间,用于隔绝所述冲头16两侧的热量传递;所述冲头主体1和所述陶瓷隔热层5通过螺栓穿过冲头主体1一侧的对称结构螺纹孔9从而紧密地连接在一起;所述镶块5通过螺栓穿过镶块螺纹孔7固定在所述冲头16底部,与所述冲头主体1组成过渡平滑的球面,同时起到保护陶瓷隔热层2的作用;所述冲头16内部还设有用于安装加热棒的加热棒安装孔11和用于安装热电偶的热电偶安装孔12;所述冲头16顶部开设有用于连接连杆15的冲头顶部螺纹孔10,所述冲头16通过所述连杆15与主缸20相连;所述连杆15与所述冲头16连接处设置有石棉垫14,用于防止所述冲头16的热量通过所述连杆15传递到所述主缸20。The punch 16 (as shown in Figures 1-5) is mainly composed of two punch bodies 1 with symmetrical structures, an insert 5 and a ceramic heat insulation layer 2; the ceramic heat insulation layer 5 is installed on the two places. The middle of the symmetrical structure of the punch body 1 is used to isolate the heat transfer on both sides of the punch body 16; The structural threaded holes 9 are thus tightly connected together; the insert 5 is fixed on the bottom of the punch 16 through the insert threaded hole 7 by bolts, and forms a transitional smooth spherical surface with the punch body 1, and at the same time plays a role in The function of protecting the ceramic heat insulation layer 2; the punch 16 is also provided with a heating rod installation hole 11 for installing a heating rod and a thermocouple installation hole 12 for installing a thermocouple; the top of the punch 16 is provided with a hole for The threaded hole 10 at the top of the punch is connected to the connecting rod 15, and the punch 16 is connected to the master cylinder 20 through the connecting rod 15; an asbestos pad 14 is provided at the connection between the connecting rod 15 and the punch 16, which is used for The heat of the punch 16 is prevented from being transferred to the master cylinder 20 through the connecting rod 15 .

压边圈(如图6所示),嵌套设置在所述冲头16的外侧且呈上下布置,分为凸模压边圈3和凹模压边圈4,所述凸模压边圈3和所述凹模压边圈4周围分别设置有高频感应加热线圈13和红外探头22,所述红外探头22与所述高频感应加热线圈13组成闭环控制系统,用于快速加热压边圈并保持压边圈在指定的试验温度;The edge blanking ring (as shown in FIG. 6 ) is nested on the outside of the punch 16 and arranged up and down, and is divided into a punch blanking ring 3 and a female die blanking ring 4 . A high-frequency induction heating coil 13 and an infrared probe 22 are respectively arranged around the die pressing ring 4. The infrared probe 22 and the high-frequency induction heating coil 13 form a closed-loop control system for rapidly heating the pressing ring and maintaining the pressure. The edge ring is at the specified test temperature;

支撑结构,主要由底座25、固定在所述底座25上的支柱24、及用于固定所述冲头16的支撑主体组成;所述支撑主体包括上支撑板19、导柱18、滑块17和下支撑板23;所述凹模压边圈4通过6个螺栓固定在所述下支撑板23上,所述凸模压边圈3通过6个螺栓固定在所述滑块17上;所述滑块17与压边缸21相连,带动所述凸模压边圈3沿着所述导柱18上下移动;所述导柱18上端与所述上支撑板19通过螺纹连接,所述导柱18下端通过螺纹固定在所述下支撑板23上;所述上支撑板19和所述下支撑板23的内部均设有冷却水道,用于防止装置整体因温度过高而产生变形。The support structure is mainly composed of a base 25 , a pillar 24 fixed on the base 25 , and a support body for fixing the punch 16 ; the support body includes an upper support plate 19 , a guide post 18 , and a slider 17 and the lower support plate 23; the female die pressing ring 4 is fixed on the lower supporting plate 23 by 6 bolts, and the male die pressing ring 3 is fixed on the slider 17 by 6 bolts; The block 17 is connected to the edge blanking cylinder 21, and drives the punch edge blanking ring 3 to move up and down along the guide post 18; The upper support plate 19 and the lower support plate 23 are both provided with cooling water channels to prevent the whole device from being deformed due to excessive temperature.

所述主缸20和所述压边缸21通过螺栓固定在所述上支撑板19上,分别为所述冲头16和所述凸模压边圈3提供动力;所述支柱24上端通过螺纹与所述下支撑板23连接,所述支柱24下端通过螺纹与所述底座25相连;The master cylinder 20 and the blank holder 21 are fixed on the upper support plate 19 by bolts, and provide power for the punch 16 and the punch blank holder 3 respectively; The lower support plate 23 is connected, and the lower end of the strut 24 is connected with the base 25 through threads;

所述底座25的中心位置还设有红外热像仪28,用于实时获取和记录试验样件变形过程中的温度场分布;所述红外热像仪28的两侧设有光源26和高频相机27,用于实时获取和记录试验样件的应变场分布。The central position of the base 25 is also provided with an infrared thermal imager 28 for real-time acquisition and recording of the temperature field distribution during the deformation process of the test sample; both sides of the infrared thermal imager 28 are provided with a light source 26 and a high-frequency The camera 27 is used to acquire and record the strain field distribution of the test sample in real time.

所述下支撑板23的中部设有圆形通孔29,所述通孔29作为采集温度场和应变场的视窗。A circular through hole 29 is provided in the middle of the lower support plate 23, and the through hole 29 serves as a window for collecting the temperature field and the strain field.

所述凸模压边圈3和所述凹模压边圈4与试验样件接触的一侧表面与内壁相交处均设有圆角。所述凸模压边圈3与试验样件接触一侧设置有圆形拉延筋8,所述拉延筋8与所述凹模压边圈4上的凹槽6相匹配,用于防止试验样件流动;所述拉延筋8与所述凸模压边圈3表面交界处设置有圆角;所述凹槽6与所述凹模压边圈4表面交界处设置有圆角。Rounded corners are provided at the intersection of the side surface of the male die pressing ring 3 and the female die pressing ring 4 in contact with the test sample and the inner wall. A circular draw bead 8 is provided on the side of the punch rim 3 in contact with the test sample, and the draw bead 8 matches the groove 6 on the female die rim 4 to prevent the test sample There are rounded corners at the junction of the draw bead 8 and the surface of the punch rim 3 ; rounded corners are set at the junction of the groove 6 and the surface of the die rim 4 .

如图8所示,本发明公开了一种应用上述试验装置获取变强度钢板差温成形极限的方法,包括如下步骤:As shown in FIG. 8 , the present invention discloses a method for obtaining the differential temperature forming limit of a variable-strength steel plate by using the above-mentioned test device, including the following steps:

S1、制备样件,将试验样件表面喷涂黑白相间的耐高温散斑,在试验样件边缘铆接热电偶,将试验样件放置于加热炉中升温至指定温度,并保温一段时间;S1. Prepare a sample, spray the surface of the test sample with black and white high temperature resistant speckles, riveted a thermocouple on the edge of the test sample, place the test sample in a heating furnace to heat up to a specified temperature, and keep it for a period of time;

S2、在冲头上涂覆耐高温润滑脂,凸模压边圈3下行,触压凹模压边圈4,以减少加热过程中的热量损失;S2. Coat the punch with high temperature resistant grease, and press the edge ring 3 of the punch down to touch the edge ring 4 of the concave die to reduce the heat loss during the heating process;

S3、开启高频感应加热线圈13,迅速将压边圈加热至试验温度,压边圈温度通过红外探头22采集,并与所述高频感应线圈13实现闭环控制;开启冲头16两侧加热棒,或者只开启一侧加热棒,通过调节加热棒功率使冲头16两侧具有不同的温度,冲头16温度通过两侧的热电偶采集并实现闭环控制,具体温度根据所需成形变强度钢板的要求而定;S3, turn on the high-frequency induction heating coil 13, rapidly heat the blank holder to the test temperature, and collect the temperature of the blank holder by the infrared probe 22, and realize closed-loop control with the high-frequency induction coil 13; turn on the heating on both sides of the punch 16 rod, or only turn on one side of the heating rod, by adjusting the power of the heating rod, the two sides of the punch 16 have different temperatures. The temperature of the punch 16 is collected by the thermocouples on both sides and realizes closed-loop control. The specific temperature is based on the required forming strength. Depending on the requirements of the steel plate;

S4、打开光源26、高频相机27及红外热像仪28;S4, turn on the light source 26, the high-frequency camera 27 and the infrared thermal imager 28;

S5、待试验样件加热至指定温度并保温后,所述凸模压边圈3上行,直至可以容纳试验样件进入所述凸模压边圈3和所述凹模压边圈4之间的间隙为止;通过机械手臂将加热好的试验样件迅速从加热炉内转移出来,放置在所述凹模压边圈4上的指定位置;S5. After the test sample is heated to a specified temperature and kept warm, the punch rim 3 goes up until the test sample can be accommodated to enter the gap between the punch rim 3 and the female die rim 4 ; quickly transfer the heated test sample out of the heating furnace through the mechanical arm, and place it at the designated position on the die pressing ring 4;

S6、快速合模,所述凸模压边圈3将试验样件压紧在所述凹模压边圈4上;S6. Quickly close the mold, and the punch rim 3 presses the test sample on the female die rim 4;

S7、冲头16速度为分段控制,冲头16先快速下行,直至将要接触试验样件时,速度调整为设定好的试验速度;冲头16冲压试验样件,直至试验样件出现劲缩或破裂;同时,由红外热像仪28实时记录试验样件的温度场分布,由高频相机27实时记录试验样件的应变场分布;S7. The speed of the punch 16 is controlled in sections. The punch 16 first descends rapidly until it is about to contact the test sample, and the speed is adjusted to the set test speed; the punch 16 punches the test sample until the test sample appears strong At the same time, the temperature field distribution of the test sample is recorded in real time by the infrared thermal imager 28, and the strain field distribution of the test sample is recorded in real time by the high frequency camera 27;

S8、提取临界破裂时刻的应变值,通过插值法获得破裂处的极限应变,;S8. Extract the strain value at the critical rupture moment, and obtain the ultimate strain at the rupture by interpolation method;

S9、所述凸模压边圈3和冲头16上行,压边圈开模,取出试验后的样件;S9, the punch blank holder 3 and the punch 16 go up, the blank holder ring is opened, and the sample after the test is taken out;

S10、重复步骤S1-S9,进行不同应变路径、温度及应变率等条件下的成形极限试验,建立变强度钢板在不同试验条件下的差温成形极限曲线。S10. Repeat steps S1-S9 to perform forming limit tests under different strain paths, temperatures, strain rates, etc., to establish differential temperature forming limit curves of the variable-strength steel plate under different test conditions.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.

Claims (7)

1. A test device for obtaining the differential temperature forming limit of a variable-strength steel plate is characterized by comprising:
the punch (16) comprises two punch main bodies (1) with symmetrical structures, an insert (5) and a ceramic heat insulation layer (2); the ceramic heat insulation layer (2) is arranged between the two punch head main bodies (1) in a symmetrical structure and is used for isolating heat transfer at two sides of the punch head (16); the punch head main body (1) and the ceramic heat insulation layer (2) are tightly connected together through bolts; the insert (5) is fixed at the bottom of the punch (16) through a bolt and forms a smooth-transition spherical surface with the punch body (1); a deep hole for installing a heating rod and a thermocouple is further formed in the punch (16); the top of the punch (16) is provided with a punch top threaded hole (10) for connecting a connecting rod (15), and the punch (16) is connected with a main cylinder (20) through the connecting rod (15);
the blank holder is embedded and arranged on the outer side of the punch (16) in an up-down mode and is divided into a male die blank holder (3) and a female die blank holder (4), a high-frequency induction heating coil (13) and an infrared probe (22) are arranged around the male die blank holder (3) and the female die blank holder (4) respectively, and the infrared probe (22) and the high-frequency induction heating coil (13) form a closed-loop control system for rapidly heating the blank holder and keeping the blank holder at a specified test temperature;
a support structure comprising a base (25), a pillar (24) fixed on the base (25), and a support body for fixing the punch (16); the supporting main body comprises an upper supporting plate (19), a guide post (18), a sliding block (17) and a lower supporting plate (23); the female die blank holder (4) is fixed on the lower supporting plate (23) through a bolt, and the male die blank holder (3) is fixed on the sliding block (17) through a bolt; the slide block (17) is connected with a blank pressing cylinder (21) to drive the male die blank pressing ring (3) to move up and down along the guide pillar (18); the upper end of the guide post (18) is connected with the upper supporting plate (19) through threads, and the lower end of the guide post (18) is fixed on the lower supporting plate (23) through threads; the main cylinder (20) and the blank pressing cylinder (21) are fixed on the upper supporting plate (19) through bolts and respectively provide power for the punch (16) and the male die blank holder (3); the upper end of the strut (24) is connected with the lower supporting plate (23) through threads, and the lower end of the strut (24) is connected with the base (25) through threads;
the middle part of the base (25) is also provided with a thermal infrared imager (28) which is used for acquiring and recording the temperature field distribution of the test sample in the deformation process in real time; and a light source (26) and a high-frequency camera (27) are arranged on two sides of the thermal infrared imager (28) and are used for acquiring and recording strain field distribution of the test sample in real time.
2. The test device for obtaining the differential forming limit of the variable-strength steel plate according to claim 1, wherein an asbestos pad (14) is provided at a junction of the connecting rod (15) and the punch (16) for preventing heat of the punch (16) from being transferred to the master cylinder (20) through the connecting rod (15).
3. The test device for obtaining the differential forming limit of the variable-strength steel plate according to claim 1, wherein cooling water channels are arranged inside the upper support plate (19) and the lower support plate (23) for preventing the deformation of the whole device due to the overhigh temperature.
4. The test device for acquiring the differential temperature forming limit of the variable-strength steel plate as claimed in claim 1, wherein a circular through hole (29) is formed in the middle of the lower support plate (23), and the through hole (29) is used as a window for collecting a temperature field and a strain field.
5. The test device for obtaining the differential forming limit of the variable-strength steel plate according to claim 1, wherein the intersections of the inner wall and one side surface of the male die blank holder (3) and one side surface of the female die blank holder (4) which are in contact with the test sample are provided with round corners.
6. The test device for obtaining the differential forming limit of the variable-strength steel plate according to claim 1, wherein a circular draw bead (8) is arranged on one side of the male die blank holder (3) which is in contact with the test sample, and the draw bead (8) is matched with a groove (6) on the female die blank holder (4) and used for preventing the test sample from flowing; a fillet is arranged at the junction of the draw bead (8) and the surface of the male die blank holder (3); and a fillet is arranged at the junction of the surface of the groove (6) and the surface of the female die blank holder (4).
7. A method for obtaining the differential temperature forming limit of a variable strength steel plate by using the test device of any one of claims 1 to 6, which is characterized by comprising the following steps:
s1, preparing a sample, spraying black and white high-temperature resistant speckles on the surface of the sample, riveting a thermocouple at the edge of the sample, placing the sample in a heating furnace, heating to a specified temperature, and keeping the temperature for a period of time;
s2, coating high-temperature-resistant lubricating grease on the punch, enabling the male die blank holder (3) to move downwards, and pressing the female die blank holder (4) in a contact manner to reduce heat loss in the heating process;
s3, starting the high-frequency induction heating coil (13), rapidly heating the blank holder to a test temperature, collecting the temperature of the blank holder through an infrared probe (22), and realizing closed-loop control with the high-frequency induction heating coil (13); starting heating rods on two sides of the punch (16), or starting only one heating rod on one side, enabling the two sides of the punch (16) to have different temperatures by adjusting the power of the heating rods, and acquiring the temperature of the punch (16) through thermocouples on the two sides and realizing closed-loop control;
s4, turning on a light source (26), a high-frequency camera (27) and a thermal infrared imager (28);
s5, after the sample to be tested is heated to the specified temperature and is subjected to heat preservation, the male die blank holder (3) moves upwards until the sample to be tested can be accommodated into a gap between the male die blank holder (3) and the female die blank holder (4); the heated test sample piece is rapidly transferred out of the heating furnace through a mechanical arm and placed at a specified position on the female die blank holder (4);
s6, rapidly closing the die, wherein the male die blank holder (3) tightly presses the test sample on the female die blank holder (4);
s7, controlling the speed of the punch (16) in a segmented mode, and quickly descending the punch (16) until the punch is in contact with a test sample piece, wherein the speed is adjusted to be a set test speed; the punch (16) punches the test sample piece until the test sample piece shrinks or cracks; simultaneously, recording the temperature field distribution of the test sample piece in real time by an infrared thermal imager (28), and recording the strain field distribution of the test sample piece in real time by a high-frequency camera (27);
s8, extracting a strain value at the critical fracture moment, and obtaining the limit strain at the fracture part by an interpolation method;
s9, moving the male die blank holder (3) and the punch (16) upwards, opening the blank holder, and taking out a sample after the test;
and S10, repeating the steps S1-S9, performing forming limit tests under different strain paths, temperatures and strain rates, and establishing differential temperature forming limit curves of the variable strength steel plate under different test conditions.
CN201810204624.3A 2018-03-13 2018-03-13 A test device and method for obtaining the differential temperature forming limit of variable-strength steel plate Active CN108279175B (en)

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