CN108277572B - integrally formed seamless socks and knitting method thereof - Google Patents
integrally formed seamless socks and knitting method thereof Download PDFInfo
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- CN108277572B CN108277572B CN201810281383.2A CN201810281383A CN108277572B CN 108277572 B CN108277572 B CN 108277572B CN 201810281383 A CN201810281383 A CN 201810281383A CN 108277572 B CN108277572 B CN 108277572B
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
- D04B1/24—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
- D04B1/26—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/16—Yarns or threads made from mineral substances
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
- D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/10—Inorganic fibres based on non-oxides other than metals
- D10B2101/12—Carbon; Pitch
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Socks And Pantyhose (AREA)
Abstract
The invention belongs to the field of clothing articles, and particularly relates to a knitting method of integrally-formed seamless socks, which comprises the following steps: providing a design sample of the integrally formed seamless sock; accurately calculating the total length of yarns for knitting the integrally formed seamless socks and yarn areas for correspondingly knitting all parts of the integrally formed seamless socks by adopting computer simulation; providing an integrated yarn according to the computer simulation result, wherein the integrated yarn is a core-spun yarn, the core-spun yarn comprises a whole core yarn and a cladding fiber layer cladding on the surface of the core yarn, and the cladding fiber layer is not completely the same at different parts of the integrally formed seamless sock; and weaving the yarns into integrally-formed seamless socks by adopting a sock knitting machine.
Description
Technical Field
The invention belongs to the field of clothing articles, and particularly relates to an integrally-formed seamless sock and a weaving method thereof.
Background
The socks are indispensable articles for daily life of people, and the requirements of people on the socks are gradually improved along with the improvement of the living standard. In order to meet the requirements of different people, socks with different functions, such as antibacterial and deodorant socks, protective socks for sports with ankle support, socks with foot-face ventilation function, socks with wear-resistant heel and toe, and the like, are developed in the market. However, the function of these socks is usually achieved by splicing different materials. In a sock disclosed in chinese patent 201510328457.x, different materials are simply sewed to achieve the purpose that different parts have different characteristics; for example, chinese patent 200810000496.7 discloses a sock, which achieves the purpose of different properties at different parts by adding one more layer of knitting at the toe part. In addition, the sock disclosed in patent 200680052268.3 is realized by adding auxiliary threads and adopting different knitting methods; the sock disclosed in patent 200580029432.4 is provided with additional support pads to enhance the protection of the sock against the ankle. The adoption of the splicing of materials or the introduction of auxiliary materials even into the support pad can really realize different functions of different parts of the sock, and the spliced part has no appearance from the outside. However, the connector lug and the sewing interface are arranged inside the obtained sock, and the thickness difference is inevitably caused by the interfaces, so that certain compression is formed on the foot when the sock is worn, and the comfort degree is further influenced. By adopting the method of changing the knitting mode, although different materials are not introduced, the achieved effect is very limited, and the requirements of sufficient buffer on the sole, very soft and breathable instep, sufficient supporting strength on the ankle part and the like cannot be met simultaneously.
Disclosure of Invention
The invention aims to provide an integrally-formed seamless sock and a knitting method thereof, and aims to solve the problems that the existing sock has a connector lug and a sewing interface or cannot realize regional function difference.
In order to achieve the purpose, the invention adopts the technical scheme that: a knitting method of integrally formed seamless socks comprises the following steps:
Providing a design sample of an integrally formed seamless sock, wherein the integrally formed seamless sock comprises a toe portion in contact with a toe, a sole portion integrally connected to the toe portion, a instep portion for covering a instep, an ankle portion for supporting a shape and covering an ankle, and a welt portion integrally connected to the ankle portion, wherein the instep portion is integrally connected to the toe portion and the sole portion, and the instep portion encloses the toe portion and the sole portion, the ankle portion being disposed between the instep portion and the welt portion;
Accurately calculating the total length of the yarns for knitting the integrally formed seamless socks and the yarn areas for correspondingly knitting the toe parts, the sole parts, the instep parts, the ankle parts and the welt parts by adopting computer simulation;
Providing an integrated yarn according to the computer simulation result, wherein the integrated yarn is a continuous and uninterrupted whole core-spun yarn, the core-spun yarn comprises a whole core yarn and a coating fiber layer coated on the surface of the core yarn, the coating fiber layer is not completely the same at different parts of the integrally-formed seamless sock, the yarn correspondingly weaving the toe part is breathable antibacterial yarn, the yarn correspondingly weaving the instep part and the welt part is extension yarn, and the yarn correspondingly weaving the ankle part is support sizing yarn;
and weaving the yarns into integrally-formed seamless socks by adopting a sock knitting machine.
Preferably, the sole portion includes a front sole portion integrally connected with the toe portion, a arch portion integrally connected with the front sole portion, and a heel portion integrally connected with the arch portion, and the yarns of the front sole portion and the heel portion are wear-resistant tough yarns and correspondingly woven, and the yarns of the arch portion are breathable bacteriostatic yarns.
Preferably, the core yarn is a graphene fiber core yarn.
preferably, the breathable bacteriostatic yarn is graphene fiber and fine sulfur cotton blended yarn, and comprises graphene fiber core yarn and a fine sulfur cotton coated fiber layer coated on the graphene fiber core yarn.
Preferably, the extension yarn is a graphene fiber and spandex blended yarn, and comprises a graphene fiber core yarn and a spandex coated fiber layer coated on the graphene fiber core yarn.
preferably, the supporting and sizing yarn is a graphene fiber and terylene blended yarn, and comprises a graphene fiber core yarn and a terylene coating fiber layer coated on the graphene fiber core yarn.
Preferably, the wear-resistant tough yarn is graphene fiber and nylon blended yarn, and comprises graphene fiber core yarn and a nylon coating fiber layer coated on the graphene fiber core yarn.
And, an integrated into one piece seamless socks, include with the toe contact, and ventilative bacteriostatic toe portion, with toe portion body coupling, and wear-resisting bacteriostatic sole portion for cover the instep, and have malleable instep portion, be used for supporting the design and cover the ankle portion of ankle, and with ankle portion body coupling, and have malleable welt portion, wherein, instep portion with toe portion sole portion body coupling, just instep portion encloses to close toe portion with sole portion, ankle portion sets up instep portion with between the welt portion.
Preferably, the sole part comprises a front sole part which is integrally connected with the toe part and is wear-resistant and tough, a foot center part which is integrally connected with the front sole part and is breathable and bacteriostatic, and a heel part which is integrally connected with the foot center part and is wear-resistant and tough.
Preferably, the integrally formed seamless sock is formed by weaving an integral yarn, the integral yarn is a continuous and uninterrupted whole core-spun yarn, the core-spun yarn comprises a whole core yarn and a covering fiber layer covering the surface of the core yarn, the core yarn of the integrally formed seamless sock is a graphene fiber core yarn, the covering fiber layer is not completely the same at different parts of the integrally formed seamless sock, wherein,
The toe part and the arch part are made of breathable antibacterial yarns, and the breathable antibacterial yarns are graphene fiber and fine sulfur cotton blended yarns and comprise graphene fiber core yarns and fine sulfur cotton coated fiber layers coated on the graphene fiber core yarns;
The foot part and the sock mouth part are made of spread yarns, and the spread yarns are graphene fibers and spandex blended yarns and comprise graphene fiber core yarns and spandex coated fiber layers coated on the graphene fiber core yarns;
ankle portion adopts to support the design yarn and makes, support the design yarn and be graphite alkene fibre, dacron mixed yarn, including graphite alkene fibre core yarn to and the cladding is in dacron cladding fibrous layer on the graphite alkene fibre core yarn.
The yarn of the front sole part and the heel part is wear-resistant tough yarn, and the wear-resistant tough yarn is graphene fiber and nylon blended yarn and comprises graphene fiber core yarn and a nylon coating fiber layer coated on the graphene fiber core yarn.
the invention provides a weaving method of integrally formed seamless socks, which adopts a continuous uninterrupted core-spun yarn as a raw material, accurately calculates the total length of the yarn for weaving the integrally formed seamless socks and the yarn positions of functional areas correspondingly weaving the integrally formed seamless socks through computer simulation, provides an integral yarn according to a simulation result, and weaves the integral yarn into the integrally formed seamless socks with different performance of the functional areas by a hosiery knitter. The integrally formed seamless sock body thus prepared does not have any joint or sewn portion inside, and thus, the wearer is not pressed by the thread end or the seam. Meanwhile, different sock body areas adopt different functional yarns (the core yarns are the same, but the coating fiber layers are different), so that different sock body parts are endowed with different and proper functions, and the maximum functionalization of the sock is realized.
The integrally formed seamless sock provided by the invention is formed by knitting one yarn, and the inner part of the sock body is not provided with any joint or sewing part, so that a wearer is not pressed by a thread end or a sewing interface. Simultaneously, integrated into one piece seamless socks set up different socks body position, and carry out the regional setting of performance according to the difference at socks body position, if the ventilative antibacterial of toe portion, the sole portion is wear-resisting, elasticity is good and intensity is high, instep portion, welt portion have better ductility, ankle portion intensity is high, the shape maintenance nature is good, make this ventilative position of socks ventilative, this wear-resisting local wear-resisting, this place that has support intensity receives powerful support, other positions that do not have special demand just guarantee the comfort level, thereby realize the maximum functionalization of socks.
drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
fig. 1 is an overall structure view of a sock according to an embodiment of the present invention;
FIG. 2 is a schematic cross-sectional view of a breathable bacteriostatic yarn provided by an embodiment of the invention;
FIG. 3 is a schematic cross-sectional view of an abrasion resistant tough yarn provided by an embodiment of the present invention;
FIG. 4 is a schematic cross-sectional view of a supporting sizing yarn provided by an embodiment of the present invention;
FIG. 5 is a schematic cross-sectional view of a spreading yarn provided by an embodiment of the present invention;
Fig. 6 is a schematic view of an integrated yarn in which the covering fiber layer provided by the embodiment of the invention is a refined sulfur cotton layer, a nylon layer, a polyester layer and a spandex layer continuously.
wherein, in the figures, the respective reference numerals:
1- -toe portion 2- -sole portion 3- -instep portion
4-ankle part 5-welt part 21-front sole part
22-arch part 23-heel part a-graphene fiber core yarn
b 1-refined sulfur cotton layer b 2-nylon layer b 3-terylene layer
b4- -spandex layer.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
in the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
With reference to fig. 1 to 6, the present invention provides a sock, which is an integrally formed seamless sock, including a toe portion 1 contacting with a toe, a sole portion 2 integrally connected with the toe portion 1, a instep portion 3 covering the instep, an ankle portion 4 supporting the toe and covering the ankle, and a welt portion 5 integrally connected with the ankle portion 4 and having extensibility, wherein the instep portion 3 is integrally connected with the toe portion 1 and the sole portion 2, and the instep portion 3 surrounds the toe portion 1 and the sole portion 2, and the ankle portion 4 is disposed between the instep portion 3 and the welt portion 5.
further, as shown in fig. 1, the sole portion 2 includes a front sole portion 21 integrally connected with the toe portion 1 and having wear resistance and toughness, a sole portion 22 integrally connected with the front sole portion 21 and having air permeability and bacteria resistance, and a heel portion 23 integrally connected with the sole portion 22 and having wear resistance and toughness.
The integrally formed seamless sock is formed by weaving an integral yarn, the integral yarn is a continuous and uninterrupted whole core-spun yarn, the core-spun yarn comprises a whole core yarn and a cladding fiber layer, the cladding fiber layer is arranged on the surface of the core yarn, the core yarn of the integrally formed seamless sock is the same and is graphene fiber core yarn, and the cladding fiber layer is arranged at different positions of the integrally formed seamless sock and is not identical. It should be understood that although the integrally formed seamless sock is knitted from one yarn and the core yarn of the integrally formed seamless sock is the same, the cover fiber layer may be different. The yarns are divided into four categories in different zones, depending on the layer of coated fibers. As an example, as shown in fig. 6, different luminescent fiber layers are continuously formed on the surface of the graphene fiber core yarn to form a continuous core-spun yarn.
The sock provided by the embodiment of the invention is an integrally formed seamless sock, the whole sock is formed by weaving one yarn, and no joint or sewing part is arranged in the sock body, so that a wearer cannot be pressed by a thread end or a sewing interface. Simultaneously, integrated into one piece seamless socks set up different socks body position, and carry out the regional setting of performance according to the difference at socks body position, if toe portion 1 is ventilative antibacterial, sole portion 2 is wear-resisting, elasticity is good and intensity is high, instep portion 3, welt portion 5 have better ductility, ankle portion 4 intensity is high, the shape maintenance nature is good, make this ventilative position of socks ventilative, this wear-resisting place is wear-resisting, this place that has support intensity receives powerful support, other positions that do not have special demand just guarantee the comfort level, thereby realize the maximum functionalization of socks.
Since sweat is easy to flow and bacteria is easy to breed in the foot core part 22 and the toe part 1, in view of this, in a preferred embodiment of the present invention, the toe part and the foot core part are made of breathable bacteriostatic yarns, and the breathable bacteriostatic yarns are graphene fibers and fine sulfur cotton blended yarns, including a graphene fiber core yarn a and fine sulfur cotton b1 coated on the graphene fiber core yarn a, as shown in fig. 2. The foot core part 22 and the toe part 1 have good air permeability, and have antibacterial effect, and can inhibit bacteria from breeding.
Because the sole of a human body is wider, the heel forms a three-dimensional amplitude, and the heel is easy to wear when walking. In view of this, in the preferred embodiment of the present invention, the yarns of the forefoot portion 21 and the heel portion 23 are abrasion resistant and tough yarns, and the abrasion resistant and tough yarns are graphene fibers, nylon blended yarns including a graphene fiber core yarn a, and a nylon covered fiber layer b2 covered on the graphene fiber core yarn, as shown in fig. 3. Therefore, the front sole part 21 and the heel part 23 of the sock have good wear resistance, good elasticity and high strength, are not easy to damage in use and have good comfort.
In a preferred embodiment of the present invention, the ankle 4 is made of a supporting and sizing yarn, and the supporting and sizing yarn is a graphene fiber and polyester blended yarn, and includes a graphene fiber core yarn a and a polyester fiber-coated layer b3 coated on the graphene fiber core yarn a, as shown in fig. 4. The ankle portion 4 of the sock thus obtained has high strength and good shape retention, and the ankle can be protected to the maximum extent. Ankle portion adopts to support the design yarn and makes, support the design yarn and be graphite alkene fibre, dacron mixed yarn, including graphite alkene fibre core yarn to and the cladding is in dacron cladding fibrous layer on the graphite alkene fibre core yarn.
In a preferred embodiment of the present invention, the instep portion 3 and the welt portion 5 are made of spread yarns, and the spread yarns are graphene fibers and spandex blended yarns, and include a graphene fiber core yarn a and a spandex-covered fiber layer b4 covered on the graphene fiber core yarn a, as shown in fig. 5. The sock obtained by the method has the characteristics of good ductility and high comfort degree of the foot surface part 3 and the foot opening part, so that the comfort degree of a wearer is improved.
As a preferred embodiment, the sock is an integrally formed seamless sock, which comprises a toe portion 1 contacting with toes and being air permeable and antibacterial, a sole portion 2 integrally connected with the toe portion 1 and being wear-resistant and antibacterial, an instep portion 3 covering the instep and having extensibility, an ankle portion 4 supporting, shaping and covering the ankle, and a welt portion 5 integrally connected with the ankle portion 4 and having extensibility, wherein the instep portion 3 is integrally connected with the toe portion 1 and the sole portion 2, the instep portion 3 surrounds the toe portion 1 and the sole portion 2, and the ankle portion 4 is arranged between the instep portion 3 and the welt portion 5. Wherein, toe portion 1 is the toe portion 1 that ventilative antibacterial yarn made, and sole portion 22 is the sole portion 22 that ventilative antibacterial yarn made, just ventilative antibacterial yarn is the cladding of fine sulfur cotton layer b1 cladding the covering yarn that graphene fiber core yarn a surface formed. The front sole part 21 is a sole part made of wear-resistant tough yarn, the heel part 23 is a heel part 23 made of wear-resistant tough yarn, and the wear-resistant tough yarn is a covering yarn formed by coating a nylon layer b2 on the surface of the graphene fiber core yarn a. Ankle portion 4 is the ankle portion 4 that the shaping yarn made for supporting, support the shaping yarn for dacron layer b3 cladding is in the covering yarn that graphene fiber core yarn a surface formed. The instep portion 3 that the instep portion was made for the extension yarn, the welt portion 5 was the welt portion 5 that the extension yarn was made, just the extension yarn is the cladding yarn of spandex layer b4 cladding formation on graphite alkene fiber core yarn a surface.
the integrally formed seamless socks provided by the invention can be prepared by the following method.
Correspondingly, the embodiment of the invention provides a knitting method of integrally-formed seamless socks, which comprises the following steps:
S01, providing a design sample of the integrally-formed seamless sock, wherein the integrally-formed seamless sock comprises a toe portion in contact with toes, a sole portion integrally connected with the toe portion, a instep portion used for covering the instep, an ankle portion used for supporting and shaping and covering the ankle, and a welt portion integrally connected with the ankle portion, wherein the toe portion and the sole portion are integrally connected, the instep portion surrounds the toe portion and the sole portion, and the ankle portion is arranged between the toe portion and the welt portion;
S02, accurately calculating the total length of yarns for knitting the integrally formed seamless socks by adopting computer simulation, and correspondingly knitting yarn areas of the toe part, the sole part, the instep part, the ankle part and the welt part;
s03, providing an integrated yarn according to the computer simulation result, wherein the integrated yarn is a continuous and uninterrupted whole core-spun yarn, the core-spun yarn comprises a whole core yarn and a coating fiber layer coated on the surface of the core yarn, the coating fiber layer is not completely the same at different parts of the integrally-formed seamless sock, the yarn for correspondingly weaving the toe part is breathable antibacterial yarn, the yarn for correspondingly weaving the toe part and the welt part is extension yarn, and the yarn for correspondingly weaving the ankle part is support setting yarn;
S04, knitting the yarns into integrally-formed seamless socks by adopting a sock knitting machine.
The knitting method of the integrally formed seamless socks provided by the embodiment of the invention adopts a continuous uninterrupted core-spun yarn as a raw material, accurately calculates the total length of the yarn for knitting the integrally formed seamless socks and the positions of the yarn for correspondingly knitting each functional area of the integrally formed seamless socks through computer simulation, provides an integral yarn according to a simulation result, and uses a hosiery knitting machine to knit the integral yarn into the integrally formed seamless socks with different performance of each functional area. The integrally formed seamless sock body thus prepared does not have any joint or sewn portion inside, and thus, the wearer is not pressed by the thread end or the seam. Meanwhile, different sock body areas adopt different functional yarns (the core yarns are the same, but the coating fiber layers are different), so that different sock body parts are endowed with different and proper functions, and the maximum functionalization of the sock is realized.
Specifically, in step S01, the integrally formed seamless sock includes five functional areas, namely, a toe area, a sole area, a instep area, an ankle area, and a welt area, and since the physiological characteristics of the foot body corresponding to each area of the integrally formed seamless sock are different, especially during walking, the demands of different parts of the foot body for sock materials are different. In view of this, the embodiment of the invention designs the integrally formed seamless socks with different sock body functions in each area according to the structural characteristics of the foot body. Furthermore, the sole part comprises a front sole part integrally connected with the toe part, a foot center part integrally connected with the front sole part and a heel part integrally connected with the foot center part. The embodiment of the invention provides a corresponding design sample for the structure and the functional area of the integrally formed seamless socks.
In step S02, the computer simulation is used to accurately calculate the yarn conditions for knitting the integrally formed seamless socks, including knitting the overall length of the integrally formed seamless socks, knitting the regions corresponding to the yarns of the functional regions of the sock body, such as the yarn regions corresponding to the toe portion, the sole portion, the instep portion, the ankle portion, and the welt portion, and further including the yarn regions corresponding to the forefoot portion, the arch portion, and the heel portion of the sole portion. Calculating the yarn regions corresponding to each knitted part, such as the toe part, the sole part, the instep part, the ankle part and the welt part, including calculating the starting position and the ending position of the functional yarn corresponding to the whole yarn when knitting each functional part.
In the step S03, an integrated yarn is provided according to the computer simulation result, where the integrated yarn is a continuous and uninterrupted whole core-spun yarn, and the core-spun yarn includes a whole core yarn and a covering fiber layer covering the surface of the core yarn. Further preferably, the core yarn is a graphene fiber core yarn.
in the embodiment of the invention, the wrapping fiber layers are not completely the same at different parts of the integrally formed seamless sock, so that the yarn types of different sock body areas are different. It is noted that although the covering fiber layer results in different yarn types in different regions, the yarn as a whole is continuous and uninterrupted because the unitary yarn employs the same continuous core-spun yarn. Wherein, correspond and weave the yarn of toe portion is ventilative antibacterial yarn, corresponds and weaves the instep portion with the yarn of welt portion is the extension yarn, corresponds and weaves the yarn of ankle portion is for supporting the design yarn. Furthermore, the yarns correspondingly weaving the front sole part and the heel part are wear-resistant tough yarns, and the yarns correspondingly weaving the arch part are breathable bacteriostatic yarns.
Particularly preferably, the breathable bacteriostatic yarn is graphene fiber and fine sulfur cotton blended yarn, and comprises graphene fiber core yarn and a fine sulfur cotton coated fiber layer coated on the graphene fiber core yarn. Ventilative antibacterial yarn gas permeability is good, and has bacteriostatic action, can restrain breeding of bacterium to make this integrated into one piece seamless socks of user dress, toe portion and arch of the foot portion can keep better ventilation and bacteriostatic effect.
specifically, preferably, the spreading yarns are graphene fibers and spandex blended yarns, and comprise graphene fiber core yarns and spandex-coated fiber layers coated on the graphene fiber core yarns. The extension yarn has the characteristics of good ductility and high comfort level, and has low requirements on other functions, so that when the integrally formed seamless sock is worn by a user, the foot part and the sock mouth part have good comfort level.
Particularly preferably, the supporting and sizing yarn is graphene fiber and terylene blended yarn, and comprises graphene fiber core yarn and a terylene coating fiber layer coated on the graphene fiber core yarn. The supporting and shaping yarn has the characteristics of high strength and good shape maintenance, and can protect the ankle to the maximum extent and meet the requirement on elasticity.
Particularly preferably, the wear-resistant tough yarn is graphene fiber and nylon blended yarn, and comprises graphene fiber core yarn and a nylon coating fiber layer coated on the graphene fiber core yarn. Wear-resisting tough yarn wearability is good, and has the advantage that elasticity is good, intensity is high, is difficult to the damage during use, and has better comfort level, can protect preceding sole portion and heel portion better to improve the travelling comfort of preceding sole portion and heel portion.
In the step S04, the yarns are knitted into an integrally formed seamless sock by using a hosiery knitting machine. The knitting method starts knitting from the knitting alignment point with the knitting alignment point of the provided yarn as a starting point, and accurately and uninterruptedly knits four types of yarns on the whole yarn in the corresponding sock body area to obtain the integrally-formed seamless sock.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The knitting method of the integrally formed seamless socks is characterized by comprising the following steps:
Providing a design sample of an integrally formed seamless sock, wherein the integrally formed seamless sock comprises a toe portion in contact with a toe, a sole portion integrally connected to the toe portion, a instep portion for covering a instep, an ankle portion for supporting a shape and covering an ankle, and a welt portion integrally connected to the ankle portion, wherein the instep portion is integrally connected to the toe portion and the sole portion, and the instep portion encloses the toe portion and the sole portion, the ankle portion being disposed between the instep portion and the welt portion;
accurately calculating the total length of the yarns for knitting the integrally formed seamless socks and the yarn areas for correspondingly knitting the toe parts, the sole parts, the instep parts, the ankle parts and the welt parts by adopting computer simulation;
Providing an integrated yarn according to the computer simulation result, wherein the integrated yarn is a continuous and uninterrupted whole core-spun yarn, the core-spun yarn comprises a whole core yarn and a coating fiber layer coated on the surface of the core yarn, the coating fiber layer is not completely the same at different parts of the integrally-formed seamless sock, the yarn correspondingly weaving the toe part is breathable antibacterial yarn, the yarn correspondingly weaving the instep part and the welt part is extension yarn, and the yarn correspondingly weaving the ankle part is support sizing yarn;
And knitting the integrated yarns into integrally-formed seamless socks by adopting a sock knitting machine.
2. the method of knitting an integrally formed seamless sock according to claim 1, wherein the sole portion includes a forefoot portion integrally connected to the toe portion, a arch portion integrally connected to the forefoot portion, and a heel portion integrally connected to the arch portion, and wherein yarns corresponding to knitting the forefoot portion and the heel portion are abrasion resistant and tough yarns and yarns corresponding to knitting the arch portion are breathable and bacteriostatic yarns.
3. the knitting method of integrally formed seamless socks according to claim 1 or 2, wherein the core yarn is a graphene fiber core yarn.
4. The method for knitting integrally formed seamless socks according to claim 3, wherein the breathable bacteriostatic yarn is graphene fiber and fine sulfur cotton blended yarn, and comprises graphene fiber core yarn and a fine sulfur cotton coated fiber layer coated on the graphene fiber core yarn.
5. The method of knitting integrally formed seamless hosiery as claimed in claim 3, wherein said spreading yarn is a graphene fiber, spandex blended yarn comprising a graphene fiber core yarn and a spandex covered fiber layer covered over said graphene fiber core yarn.
6. The method of knitting integrally formed seamless hosiery as claimed in claim 3, wherein said supporting sizing yarn is a graphene fiber, polyester blended yarn comprising a graphene fiber core yarn and a polyester covered fiber layer covered on said graphene fiber core yarn.
7. the method of knitting integrally formed seamless socks of claim 2 wherein said abrasion resistant and tough yarn is a graphene fiber, nylon blended yarn comprising a graphene fiber core yarn and a nylon covered fiber layer covering said graphene fiber core yarn.
8. An integrally formed seamless sock is characterized by comprising a toe part which is in contact with toes and is breathable and bacteriostatic, a sole part which is integrally connected with the toe part and is wear-resistant and bacteriostatic, a foot face part which is used for covering a foot face and is malleable, an ankle part which is used for supporting and shaping and covering an ankle and a welt part which is integrally connected with the ankle part and is malleable, wherein the foot face part is integrally connected with the toe part and the sole part, the foot face part encloses the toe part and the sole part, and the ankle part is arranged between the foot face part and the welt part; the sole part comprises a front sole part which is integrally connected with the toe part and is wear-resistant and tough, a foot center part which is integrally connected with the front sole part and is breathable and bacteriostatic, and a heel part which is integrally connected with the foot center part and is wear-resistant and tough;
The integrally formed seamless sock is formed by weaving integral yarns, the integral yarns are continuous and uninterrupted whole core-spun yarns, the core-spun yarns comprise a whole core yarn and a coating fiber layer coated on the surface of the core yarn, the core yarn of the integrally formed seamless sock is graphene fiber core yarn, the coating fiber layer is not completely the same at different parts of the integrally formed seamless sock, wherein,
the toe part and the arch part are made of breathable antibacterial yarns, and the breathable antibacterial yarns are graphene fiber and fine sulfur cotton blended yarns and comprise graphene fiber core yarns and fine sulfur cotton coated fiber layers coated on the graphene fiber core yarns;
the foot part and the sock mouth part are made of spread yarns, and the spread yarns are graphene fibers and spandex blended yarns and comprise graphene fiber core yarns and spandex coated fiber layers coated on the graphene fiber core yarns;
The ankle part is made of support sizing yarns, and the support sizing yarns are graphene fibers and terylene blended yarns and comprise graphene fiber core yarns and terylene coating fiber layers coated on the graphene fiber core yarns;
the yarn of the front sole part and the heel part is wear-resistant tough yarn, and the wear-resistant tough yarn is graphene fiber and nylon blended yarn and comprises graphene fiber core yarn and a nylon coating fiber layer coated on the graphene fiber core yarn.
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| US6158253A (en) * | 1999-09-17 | 2000-12-12 | Knit-Rite, Inc. | Seamless, form fitting foot sock |
| CN104705804B (en) * | 2015-04-01 | 2016-09-14 | 北京助野日盛袜业有限公司 | A kind of health promoting socks and preparation method thereof |
| CN105401317B (en) * | 2016-01-06 | 2017-11-28 | 江苏工程职业技术学院 | A kind of processing method of wear-resistant antibacterial deodorant socks |
| CN206043465U (en) * | 2016-08-30 | 2017-03-29 | 浪莎针织有限公司 | A kind of Graphene socks |
| CN206403220U (en) * | 2017-01-12 | 2017-08-15 | 虞剑 | A kind of ventilative deodorizing antibiotic healthy socks |
| CN107087822A (en) * | 2017-05-09 | 2017-08-25 | 浙江梦娜袜业股份有限公司 | A kind of graphene socks and its production method with complex function |
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