A kind of polyacrylate sodium phosphate dispersant and preparation method thereof
Technical field
The present invention relates to a kind of modified polyacrylate dispersants more particularly to a kind of polyacrylate sodium phosphate to disperse
Agent and preparation method thereof belongs to polymeric dispersant technical field.
Background technology
In coating and printing ink production, pigment dispersion is a vital link, selects suitable dispersant can be compared with
It easily obtains pigment and disperses uniform, stable storing coating, although traditional dispersant is shown effectively in aqueous dispersion medium
Stably dispersing effect, but due to they pigment particles surface absorption not very securely, be easy desorbed from particle surface
It reassembles or precipitates so as to cause scattered particle, the long-time stability of system are not good enough, to paint film appearance, hardness and resistance to old
The properties such as change also adversely affect, and especially dispersant feature with strong points, same dispersant cannot be widely used in difference
The dispersion of organic pigment, leading to user, increased production cost.
Dispersant be it is a kind of in the molecule while there is the interfacial agents of two kinds of opposite natures of lipophile and hydrophily, can
Uniform inorganic, organic pigment the solid particle for disperseing to be insoluble in liquid, while preventing the sedimentation and cohesion of solid particle.With
The raising that people require health environment-friendly, Environmental Protective Water-paint becomes the new lover of building decoration area, in coating manufacture craft,
Pigment in the case where grinding shearing force with small even particulate dispersion in paint vehicle, since pigment particles surface polarity is low, but water
Surface tension is more much larger than organic solvent, it is necessary to which adding some auxiliary agents reduces the surface tension of water, enhances to granules of pigments
Wetting action so that when preparing water paint ink, stably dispersing sex chromosome mosaicism is difficult to solve, and reduces its use scope;
Therefore, it is necessary to which being modified to surface of pigments makes pigment particles surface cover certain dispersant, improve pigment application to reach
The purpose of performance.
Chinese patent CN105295500A discloses a kind of coating dispersant, is made of following component;Acrylic acid, methyl-prop
E pioic acid methyl ester, ethylene glycol, organic solvent, modification infusorial earth, initiator, sodium sulfite, neutralizer;It can reduce water paint
Surface tension, wetting action of the enhancing to granules of pigments, the dispersion for making granules of pigments stablize in the liquid phase, and can be with coating
Surface group firmly combines rapidly, makes being suspended in aqueous solvent for pigment particles stabilization, so that pigment is obtained preferable dispersion, reaches
To best dispersion effect;But it needs to be forced into 6-10Mpa during the reaction, and reaction temperature is higher, more than 100 DEG C,
Reaction time is long, needs that a large amount of organic solvents are added during the reaction.
Chinese patent CN106009935A discloses a kind of aqueous dispersion and its preparation method and application;It is had by metal
Machine object, polyisocyanates and polyethylene glycol react;To reducing the surface tension significant effect of water and pigment, obtained after dispersion
Mill base have the characteristics that viscosity is low, concentration is high, bright in colour, stability is high, UV resistant performance is good, and water paint can be made
System during storage will not be thick there is a phenomenon where flocculating and returning.But it uses polyisocyanates for raw material, is difficult to anti-
Should be complete, when it is as aqueous dispersion, responseless isocyanates reacts with water, influences dispersant and its material
Performance.And the dispersant of the invention does not generate any effect with base material, dispersant, which is added, can influence paint film water resistance.
For current dispersant there are the problem of, dispersant has organic solvent to wave during production process or use
Hair, and film forming procedure is not acted on, consider dispersant and not only answer dispersion performance superior, and production cost wants low, this hair
Bright person is designed a kind of efficient water paint dispersant, can not only effectively be divided by the dispersion mechanism research to dispersant
Dispersed pigment, filler are free of organic solvent, and it has facilitation to the adhesive force of film forming procedure.
Invention content
Polyacrylate macromolecule dispersing agent reaches the mesh of dispersion by the collective effect of electrostatic repulsion and steric hindrance
, because polyacrylic acid easily in polarity powder (inorganic pigment) adsorption and generates stronger electrostatic repulsion, and acrylate
Strand can spread in decentralized medium, and steric hindrance is generated between particle, can organic pigment particles similar with structure surface
It is formed and is anchored, to improve dispersion performance altogether.
In order to solve dispersion and stability of the polyacrylate macromolecule dispersing agent in water-based system, the present invention is
Phosphate function monomer is introduced into polyacrylate end, phosphate forms hydrophilic sodium salt after neutralizing, improve and aqueous body
The compatibility and dispersion stabilization of system.In addition the highly polar and base material of bound phosphate groups produces strong chemical bonding effect,
Make metal substrate phosphatization, improve adhesive force and crosslink density with base material, form fine and close protective film, improves water resistance and salt tolerant
Mist.
Polyacrylic acid sodium phosphate dispersant is prepared, can be obtained than peroxide initiator using azodiisobutyronitrile initiator
Molecular weight distribution is narrower and the polymer that is evenly distributed.
The present invention is not necessarily to that emulsifier is added in process of production, is emulsified using alkyl acrylate sodium phosphate as response type
Agent, therefore when preparing alkyl acrylate sodium phosphate, the moderate alkyl of carbochain is introduced, if carbochain is long, in radical polymerization
Steric hindrance is larger when conjunction, influences its performance;Carbochain is too short, and emulsifying capacity is weaker, and when synthesis easy tos produce gel, and compatibility becomes
Difference, the present invention use alkyl carbon chain for C12-15。
The object of the invention is intended to provide a kind of polyacrylate sodium phosphate dispersant and preparation method thereof.
The polyacrylate sodium phosphate dispersant, molecular structural formula are as follows:
Wherein, the R in molecular formula is C12-15Alkyl, R1、R2、R3Can be H ,-CH3;N=3~5, by chain-transferring agent come
Control extent of polymerization and its molecular weight and distribution.
The polyacrylate sodium phosphate dispersant, molecular weight is 3500~5000, grain size is 100~150nm.
In order to solve the problems, such as that techniques as described above, the present invention take following technical scheme:The present invention relates to one kind poly- third
Olefin(e) acid ester sodium phosphate dispersant, by weight percentage, ingredient is:Acrylic monomer 42.0~56.0%, alkyl
Acid esters sodium phosphate 18.0~28.0%, azodiisobutyronitrile 0.4~0.8%, chain-transferring agent 0.5~5.0%, deionized water 20.0
~35.0%.
Wherein, the acrylic monomer be methyl acrylate, methyl methacrylate, butyl methacrylate,
2- propylheptyls acrylate, methyl 2- propylheptyls acrylate, lauryl alcohol ester or lauryl acrylate are extremely
Few two or more combination.
The chain-transferring agent is lauryl mercaptan or 3- sulfydryl Isooctyl acrylate monomers.
The alkyl acrylate sodium phosphate is synthesized by following reaction equation:
R in molecular formula is C12-15Alkyl.
The alkyl acrylate phosphate, by weight percentages, ingredient are:Hydroxy-ethyl acrylate 20.0~
25.0%, R-OH 36~46.0%, hydroquinone 0.1~0.5%, sodium hydroxide 6.5~10%%, phosphorus pentoxide 25.0
~32.0%.
The R-OH is alkyl C12-15Single methanol.
The alkyl acrylate sodium phosphate, preparation process are as follows:
Hydroxy-ethyl acrylate and hydroquinone are added in reaction kettle by formula ratio, stirred evenly, control temperature 5~
10 DEG C, it is slowly added to phosphorus pentoxide and single methanol in batches, finishes and is rapidly heated to 82 DEG C, 3~4h of insulation reaction, is surveyed every 0.5h
Determine acid value, when the acid value detected reaches Theoretical Design value, be cooled to 50~60 DEG C, sodium hydroxide is added, is stirred to react 1h,
40 DEG C of cooling is with bottom discharge, i.e., described alkyl acrylate sodium phosphate.
The present invention provides a kind of preparation method of polyacrylate sodium phosphate dispersant, and preparation process is as follows:
A) acrylic monomer, is weighed by formula ratio, 30min is stirred at 50 DEG C, obtains monomer premixed liquid;
B), with thermometer, reflux condensing tube, blender reaction kettle in, be added 1/3 parts by weight monomer premix
Liquid, part alkyl acrylate sodium phosphate, part initiator and deionized water, stirring and emulsifying disperse 0.5h, are warming up to 80~84
DEG C, insulation reaction 0.5h obtains seed emulsion;
C) 80~84 DEG C of temperature, is controlled, the mixed liquor of remaining monomer premixed liquid and part initiator is added dropwise, 2.0~
2.5h being added dropwise;Then the mixed liquor of remaining alkyl acrylate sodium phosphate and remaining initiator is slowly added dropwise, 2.0~
2.5h is added dropwise, and heats up 85~88 DEG C, and chain-transferring agent is added, and insulation reaction 1h cools down, and filtering and discharging obtains described poly- third
Olefin(e) acid ester sodium phosphate dispersant.
Polyacrylate sodium phosphate dispersant of the present invention is not necessarily to compared with traditional polycarboxylic acids ammonium salt type dispersant
Additional emulsifier, self-emulsification synthesis are conducive to the water resistance for improving dispersion film forming.
The polyacrylate sodium phosphate dispersant of the present invention, since bound phosphate groups can generate fine and close passivation with base material
Film improves adhesive force, water resistance and the salt fog resistance of dispersion film forming.
The polyacrylate sodium phosphate dispersant of the present invention contains more branched structure, the electrostatic repulsion of acrylic acid and branch
The steric hindrance of chain forms more anchor point connections on pigment particles surface, and dispersibility is stronger, and branch is extend into decentralized medium
Bridge formation net distribution is generated, pigment particles is made to be more evenly distributed, storage is more stable.Hydrophilic chain alkyl phosphoric acid sodium salt can have in the end of the chain
Effect is stretched in water-based system, improves the compatibility of pigment particles and water-based system, is not flocculated, not loose colour.
Polyacrylate sodium phosphate dispersant produced by the present invention is suitble to carbon black, phthalocyanine pigment, inorganic pigment and fills out
The dispersion of material is co-mulled and made into, and improves the water resistance and salt fog resistance of pigment dispersion.It is suitble to various water soluble acrylic acids, aqueous alcoholic
The systems such as acid, aqueous polyurethane, water-base epoxy, the especially dispersion of aqueous industrial anticorrosive antirust primer are co-mulled and made into.
Specific implementation mode
The present invention is with the following Examples described further the preparation of polyacrylate sodium phosphate dispersant.It can manage
Solution, specific embodiment described herein are used only for explaining related invention, rather than the restriction to the invention.
Embodiment 1
A kind of alkyl acrylate sodium phosphate A, preparation process are as follows:
0.3 part of 21.8 parts of hydroxy-ethyl acrylate and hydroquinone are added in reaction kettle, stirred evenly, control temperature exists
5~10 DEG C, it is slowly added to 43.3 parts of 27.0 parts of phosphorus pentoxide and lauryl alcohol in batches, finishes and is rapidly heated to 82 DEG C, heat preservation is anti-
3~4h is answered, acid value is measured every 0.5h, when the acid value detected reaches Theoretical Design value, 50~60 DEG C is cooled to, hydrogen is added
7.6 parts of sodium oxide molybdena is stirred to react 1h, and 40 DEG C of cooling obtains the alkyl acrylate sodium phosphate A with bottom discharge.
Embodiment 2
A kind of alkyl acrylate sodium phosphate B, preparation process are as follows:
0.5 part of 24.0 parts of hydroxy-ethyl acrylate and hydroquinone are added in reaction kettle, stirred evenly, control temperature exists
5~10 DEG C, it is slowly added to 37.9 parts of 29.3 parts of phosphorus pentoxide and different tridecanol in batches, finishes and is rapidly heated to 82 DEG C, keeps the temperature
3~4h is reacted, acid value is measured every 0.5h, when the acid value detected reaches Theoretical Design value, 50~60 DEG C is cooled to, is added
8.3 parts of sodium hydroxide is stirred to react 1h, and 40 DEG C of cooling obtains the alkyl acrylate sodium phosphate B with bottom discharge.
Embodiment 3
A kind of alkyl acrylate sodium phosphate C, preparation process are as follows:
0.4 part of 23.2 parts of hydroxy-ethyl acrylate and hydroquinone are added in reaction kettle, stirred evenly, control temperature exists
5~10 DEG C, it is slowly added to 40.0 parts of 28.4 parts of phosphorus pentoxide and different tridecanol in batches, finishes and is rapidly heated to 82 DEG C, keeps the temperature
3~4h is reacted, acid value is measured every 0.5h, when the acid value detected reaches Theoretical Design value, 50~60 DEG C is cooled to, is added
8.0 parts of sodium hydroxide is stirred to react 1h, and 40 DEG C of cooling obtains the alkyl acrylate sodium phosphate C with bottom discharge.
Embodiment 4
A kind of polyacrylate sodium phosphate dispersant A1, preparation process is as follows:
A), weigh 7.0 parts of methyl acrylate, 10.5 parts of butyl methacrylate, 17.5 parts of 2- propylheptyls acrylate,
18.5 parts of lauryl alcohol ester, 30min is stirred at 50 DEG C, obtains monomer premixed liquid;
B), with thermometer, reflux condensing tube, blender reaction kettle in, be added 16.0 parts of monomer premixed liquids, 7.0
Part alkyl acrylate sodium phosphate A, 0.2 part of azodiisobutyronitrile and 20.3 parts of deionized waters, stirring and emulsifying disperse 0.5h, heating
To 80~84 DEG C, insulation reaction 0.5h obtains seed emulsion;
C) 80~84 DEG C of temperature, is controlled, the mixed liquor of 37.5 parts of monomer premixed liquids and 0.2 part of azodiisobutyronitrile is added dropwise,
It is added dropwise in 2.0~2.5h;Then 18.0 parts of alkyl acrylate sodium phosphate A and 0.2 part of azodiisobutyronitrile are slowly added dropwise
Mixed liquor, be added dropwise in 2.0~2.5h, heat up 85~88 DEG C, be added 0.6 part of lauryl mercaptan, insulation reaction 1h, drop
Temperature, filtering and discharging obtain the polyacrylate sodium phosphate dispersant A1。
Embodiment 5
A kind of polyacrylate sodium phosphate dispersant B1, preparation process is as follows:
A) 6.5 parts of methyl acrylate, 9.8 parts of butyl methacrylate, methyl 2- propylheptyls acrylate 17.5, are weighed
Part, 16.8 parts of lauryl alcohol ester, stir 30min at 50 DEG C, obtain monomer premixed liquid;
B), with thermometer, reflux condensing tube, blender reaction kettle in, be added 15.0 parts of monomer premixed liquids, 6.0
Part alkyl acrylate sodium phosphate B, 0.2 part of azodiisobutyronitrile and 24.8 parts of deionized waters, stirring and emulsifying disperse 0.5h, heating
To 80~84 DEG C, insulation reaction 0.5h obtains seed emulsion;
C) 80~84 DEG C of temperature, is controlled, the mixed liquor of 35.6 parts of monomer premixed liquids and 0.2 part of azodiisobutyronitrile is added dropwise,
It is added dropwise in 2.0~2.5h;Then 17.0 parts of alkyl acrylate sodium phosphate B and 0.2 part of azodiisobutyronitrile are slowly added dropwise
Mixed liquor, be added dropwise in 2.0~2.5h, heat up 85~88 DEG C, be added 1.0 parts of lauryl mercaptans, insulation reaction 1h, drop
Temperature, filtering and discharging obtain the polyacrylate sodium phosphate dispersant B1。
Embodiment 6
A kind of polyacrylate sodium phosphate dispersing agent C1, preparation process is as follows:
A) 7.2 parts of methyl methacrylate, 10.8 parts of butyl methacrylate, 2- propylheptyl acrylate, are weighed
17.2 parts, 18.6 parts of lauryl alcohol ester, stir 30min at 50 DEG C, obtain monomer premixed liquid;
B), with thermometer, reflux condensing tube, blender reaction kettle in, be added 16.0 parts of monomer premixed liquids, 8.0
Part alkyl acrylate sodium phosphate C, 0.2 part of azodiisobutyronitrile and 20.6 parts of deionized waters, stirring and emulsifying disperse 0.5h, heating
To 80~84 DEG C, insulation reaction 0.5h obtains seed emulsion;
C) 80~84 DEG C of temperature, is controlled, the mixed liquor of 37.8 parts of monomer premixed liquids and 0.2 part of azodiisobutyronitrile is added dropwise,
It is added dropwise in 2.0~2.5h;Then 16.0 parts of alkyl acrylate sodium phosphate C and 0.2 part of azodiisobutyronitrile are slowly added dropwise
Mixed liquor, be added dropwise, heat up 85~88 DEG C in 2.0~2.5h, 1.0 parts of 3- sulfydryl Isooctyl acrylate monomers are added, heat preservation is anti-
1h is answered, is cooled down, filtering and discharging obtains the polyacrylate sodium phosphate dispersing agent C1。
Embodiment 7
Application example:A kind of grey water alcohol acid anti-corrosive primer, consisting of:42.0 parts of aqueous alkide resin, propylene glycol
1.0 parts, 2.5 parts of dispersant, 2.0 parts of dinitrobenzoic acid zinc, 11.0 parts of trbasic zinc phosphate, 4.0 parts of zinc molybdate, zinc aluminum phosphate hydrate
5.0 parts, 6.0 parts of mica powder, 10.0 parts of kaolin, 2.5 parts of titanium dioxide, 0.8 part of carbon black, 0.2 part of antifoaming agent, 0.2 part of levelling agent,
0.1 part of pH adjusting agent, 2.0 parts of dipropylene glycol methyl ether, 0.4 part of anti-settling agent, 10.3 parts of deionized water.
Wherein, the dispersant is respectively:Polyacrylate sodium phosphate dispersant A1, polyacrylate sodium phosphate dispersant
B1, polyacrylate sodium phosphate dispersing agent C1(BYK190W+Tego750W) comparative example.
Water alcohol acid anti-corrosive primer is applied to the embodiment of the present invention and comparative example (BYK190W+Tego750W), according to
The performance indicator of relevant criterion, detection is as shown in table 1.
Table 1:Water alcohol acid anti-corrosive primer performance technologies index
Although the present invention has described it in detail and cited embodiments, but for those of ordinary skill in the art, show
Various schemes, modification and the change that can so make as specified above, should be construed as being included within the scope of the claims.