CN108274011A - A kind of preparation method with bimodal distribution metal powder suitable for 3D printing - Google Patents

A kind of preparation method with bimodal distribution metal powder suitable for 3D printing Download PDF

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CN108274011A
CN108274011A CN201810181510.1A CN201810181510A CN108274011A CN 108274011 A CN108274011 A CN 108274011A CN 201810181510 A CN201810181510 A CN 201810181510A CN 108274011 A CN108274011 A CN 108274011A
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metal powder
slurry
stage
powder
rotating speed
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CN108274011B (en
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聂祚仁
张亚娟
宋晓艳
王海滨
刘雪梅
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Beijing University of Technology
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Beijing University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/065Spherical particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • B22F1/142Thermal or thermo-mechanical treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Nanotechnology (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Powder Metallurgy (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)

Abstract

A kind of preparation method with bimodal distribution metal powder suitable for 3D printing belongs to metal powder material technical field.Metal powder of the average grain diameter in 0.5~1.5 μ m is used to prepare slurry for initial feed;Then agglomeration granulation is carried out to metal powder, the particle diameter distribution of micro-sized metal powder prepared by the rotating speed control by adjusting atomizing disk;Finally micro-sized metal powder after granulation is heat-treated, by degumming and densification consolidation, obtains the metal powder granulates with bimodal size distribution that sphericity, mobility and oxygen content meet 3D printing requirement.This method is compared with other existing associated metal powder preparation methods, it is strong to the controllability of the sphericity of metal powder granulates, particle diameter distribution and oxygen content, the metal powder being distributed with particular size can be prepared in same batch, and there is advantage simple for process, at low cost.

Description

A kind of preparation method with bimodal distribution metal powder suitable for 3D printing
Technical field
The present invention relates to a kind of metals with bimodal particle size distribution obtaining high-compactness printout suitable for 3D printing The preparation method of spherical powder belongs to metal powder material technical field.
Background technology
Based on successively cumulative principle, alternative tradition prepares processing technology and can make efficiently, in high precision 3D printing technique The 3 D workpiece of standby complicated shape, therefore receive significant attention in recent years and hot research.However, high-test metal class prints material Material is the primary bottleneck problem for restricting 3D printing technique application and obtaining high-performance metal printout.For 3D printing metal class Dusty material, usually require that metal powder grain size tiny (50 μm of <), uniformly, have high sphericity, high fluidity and hypoxemia contain Amount etc..On this basis, more stringent requirements are proposed to dusty material for high-performance metal print component, as with bimodal distribution Particular size is distributed metal powder.Since the powder of bimodal distribution can keep high mobility and small size Hole between grain filling large-size particle is to effectively improve powder bulk density, in the condition that need not change printing technology It is lower to obtain the high performance print part that surface is smooth, institutional framework is fine and close.Currently, the gold of a large number of researchers concern particular size distribution Belong to powder, but studies have reported that the middle bimodal distribution powder used is mixed with the powder particle of two kinds of granularities.It is this Method easily causes poor powder flowbility, printout Density inhomogeneity, because long-time ball milling mixing causes very because mixing is uneven Introduce the impurity elements such as metallic element and oxygen, carbon contained by abrading-ball.Dusty material obtained by existing metal powder technology of preparing, Usual size distribution is in single peak form, such as gas atomization, plasma rotating electrode process, radio frequency plasma nodularization method.And And the metal or alloy powder that at present prepared by gas atomization and plasma rotating electrode process, grain size is in 50 μm of finished products below Rate is also relatively low;Radio frequency plasma nodularization method energy consumption is big, production cost is high.Therefore, pressing needs purity is high at present, cost The preparation method of 3D printing metal powder relatively low, with particular particle size distribution.
For above-mentioned domain background, in order to solve the limitation of the prior art, the present invention provides a kind of suitable for 3D printing The preparation method of high-purity, the globular metallic powder being distributed with bimodal particular particle size.
Invention content
Its technological process of preparation method provided by the invention and principle are:Using average grain diameter in 0.5~1.5 μ m Metal powder be initial feed prepare slurry;Then agglomeration granulation is carried out to metal powder, by the rotating speed for adjusting atomizing disk Control the particle diameter distribution of the micro-sized metal powder prepared;Finally micro-sized metal powder after granulation is heat-treated, is passed through Degumming and densification consolidation obtain sphericity, mobility and oxygen content and meet dividing with bimodal grain size for 3D printing requirement The metal powder granulates of cloth.This method is compared with other existing associated metal powder preparation methods, to metal powder granulates The controllability of sphericity, particle diameter distribution and oxygen content is strong, can prepare the powder being distributed with particular size, and have technique Simply, advantage at low cost.
A kind of preparation method of spherical metal powder with bimodal distribution suitable for 3D printing provided by the invention, It is characterized in that, includes the following steps:
(1) by original metal powder and polyvinyl alcohol, polyethylene glycol and deionized water mixed preparing slurry, 1~2h of ball milling It obtains stablizing slurry, wherein original metal powder is one kind of Fe, Co, Ni, W etc., and average grain diameter is in 0.5~1.5 μ m It is interior, original metal powder quality be slurry gross mass 50~78%, polyvinyl alcohol be original metal powder quality 0.8~ 2%, polyethylene glycol is the 1~2% of original metal powder quality;
(2) centrifugal spray drying is carried out to slurry prepared by step (1), disk rotating speed is atomized by adjusting, obtained grain size and exist 50 μm or less and the spherical metallic particles with bimodal distribution, are spray-dried using sublevel segmentation, and the first stage is to slurry totality 50%~80% long-pending slurry carries out atomization drying, and atomization disk rotating speed is 12000~13500rpm, and second stage is to remaining material Slurry directly adjusts atomization disk rotating speed and carries out atomization drying, and it is 16000~18000rpm that second stage, which is atomized disk rotating speed,;
(3) spheric granules that the tube furnace for using argon gas to protect obtains step (2) is heat-treated, using stage heat Processing carries out degumming and densification consolidates;Then first stage degumming uses second stage and the using 300 DEG C of heat preservation 120min Three phase heat treatments complete densification consolidation, and second stage heat treatment temperature is Tm/ 2+120 DEG C~Tm/ 2+200 DEG C, TmFor metal Fusing point, 5~10min of soaking time, phase III heat treatment are directly cooled to T from second stagem/ 2 DEG C~Tm/ 2+120 DEG C, so 120~180min is kept the temperature afterwards, finally obtains the micron-size spherical with bimodal particle size distribution for having both high compactness and mobility Metal powder.
The second stage temperature of above-mentioned steps (3) is different from phase III temperature.
The technical characteristic and advantage of the method for the present invention mainly have:
(1) prepare aaerosol solution slurry using clean metal powder as original material, initial powder average grain diameter 0.5~ In 1.5 μ ms, compared with the technique for using nano powder to be granulated, cost is greatly reduced;
(2) in the process for preparation of slurry, the ratio of polyvinyl alcohol, polyethylene glycol and deionized water is relatively low and ratio is by first Beginning powder diameter and reunion degree determine, if average grain diameter is larger, then reduce polyvinyl alcohol, polyethylene glycol and deionized water Ratio;
(3) preparation of stable, uniform slurry has vital effect to the pattern and particle diameter distribution of prilling powder, this In invention, ball-milling technology is used, effect is that heavier bulky grain powder is avoided to sink to slurry bottom and lead to organic adhesive Agent and dispersant are uneven in the absorption of particle surface;
(4) during centrifugal spray drying, being atomized the control of disk rotating speed, to decide whether to obtain having of meeting the requirements double The spherical powder of peak particle diameter distribution.For evenly dispersed slurry, constant feed rate, centrifugal force is approximately equal to viscous between slurry Power is tied, radius and the atomization disk rotating speed of atomized drop have following relationship:R=3 σ/(ρ ω2R), σ is that the surface of slurry is opened in formula Power, directly proportional to phosphoric acid, ρ is the density of slurry, and ω is atomization disk rotating speed, and R is the radius of atomizing disk, and r is atomized drop Radius (be approximately equal to atomization obtain the grain size of powder particle).By regulating and controlling each technological parameter, can be prepared with bimodal The 3D printing metal powder of particle diameter distribution, high sphericity, high fluidity;
(5) heat treatment process after being granulated, the quality to finally ensureing 3D printing metal powder are extremely important.The present invention In, densification consolidation is completed using stage heat treatment mode, the first stage effect of heat treatment is made in prilling powder particle Portion's little particle high-temperature instantaneous melts to form solid phase bonding, and does not occur between prilling powder particle integral sintered;At second stage heat It manages temperature and is less than the first stage, effect is to make to reach fine and close under the conditions of low temperature long-time heat preservation inside prilling powder particle Change, this stage heat treatment method can effectively prevent fine particle overheat in prilling powder and occur to bond formation compared with coarse granule Satellite ball or larger particles internal combustion be not fine and close, thus improves the quality of powder;
(6) the method for the present invention prepares bimodal particle size distribution with better simply processing step, realization in same batch Metal powder, and the sphericity of powder particle and particle diameter distribution controllability are strong, are prepared relative to existing globular metallic powder Technique, production efficiency is high, cost is substantially reduced.
Description of the drawings
The microstructure figure and particle diameter distribution for the globular metallic powder with bimodal distribution that Fig. 1 present invention is prepared are united Meter figure;Wherein, a, b are respectively the metal cobalt powder microstructure and particle diameter distribution statistical chart in embodiment 1, and c, d are respectively to implement Metal nickel powder microstructure in example 2 and particle diameter distribution statistical chart, e, f are respectively the metal tungsten powder microstructure in embodiment 3 With particle diameter distribution statistical chart.
The object phase test map for the micron-size spherical metal powder that Fig. 2 present invention is prepared;Wherein a is in embodiment 1 The object phase test map of cobalt powder, b are the object phase test map of nickel powder in embodiment 2, and c is that the object of tungsten powder in embodiment 3 mutually detects Collection of illustrative plates.
1 embodiment of the present invention 1 of table applies the metallic cobalt that example 2 and embodiment 3 be prepared, the spherical shape of nickel and tungsten powder particle Degree, mobility and Density Detection result.
Specific implementation mode
With reference to embodiment, the invention will be further described, but the present invention is not limited to following embodiments.
Embodiment 1, by the average grain diameter of 50% pulp quality be 0.5 μm pure cobalt powder powder stock and 2% cobalt powder quality Polyvinyl alcohol, the polyethylene glycol of 2% cobalt powder quality and deionized water prepare suspension slurry, and ball milling 1h obtains uniform and stable hang Turbid slurry carries out agglomeration granulation using centrifugal atomizing drying equipment, 50% slurry of slurry total volume is used The atomization disk rotating speed of 12000rpm is granulated, and the slurry of remaining 50% volume is carried out using the atomization disk rotating speed of 16000rpm It is granulated, obtains the spherical cobalt granule with bimodal distribution;Heat is carried out to the cobalt dust after granulation using the tube furnace of argon gas protection Processing, first stage heat treatment temperature are 300 DEG C, soaking time 120min;Second stage heat treatment temperature is 940 DEG C, heat preservation Time 5min, phase III heat treatment temperature are down to 870 DEG C, and soaking time 180min obtains having both bimodal particle size distribution and height The 3D printing of mobility micron-size spherical cobalt dust.The microstructure figure and particle diameter distribution statistical chart for the cobalt powder being prepared are such as A in a, b in Fig. 1, object phase test map such as Fig. 2, sphericity, apparent density and mobility measurement result are shown in Table 1, use The density for the printout that printout prepared by this cobalt dust is prepared with monomodal particle size distribution powder is relatively shown in Table 2.
Embodiment 2, gathering pure nickel powder raw material and 1% nickel powder quality that the average grain diameter of 68% pulp quality is 1 μm Vinyl alcohol, the polyethylene glycol of 1.5% nickel powder quality and deionized water prepare suspension slurry, and ball milling 1.5h obtains uniform and stable 65% slurry of slurry total volume is granulated by suspension slurry using the atomization disk rotating speed of 13000rpm, will be remaining The slurry of 35% volume is granulated using the atomization disk rotating speed of 17000rpm, obtains the spherical nickel particle with bimodal distribution; The tube furnace protected using argon gas is heat-treated the nickel by powder after granulation, and first stage heat treatment temperature is 300 DEG C, heat preservation Time 120min;Second stage heat treatment temperature is 870 DEG C, and soaking time 8min, phase III heat treatment temperature is down to 800 DEG C, soaking time 150min obtains the 3D printing micron-size spherical nickel by powder for having both bimodal particle size distribution and high fluidity.System B in c, d in the microstructure figure and particle diameter distribution statistical chart such as Fig. 1 of standby obtained nickel powder, object phase test map such as Fig. 2, Its sphericity, apparent density and mobility measurement result are shown in Table 1, the printout and monomodal particle size distribution prepared using this nickel by powder The density of printout prepared by powder is relatively shown in Table 2.
Embodiment 3, pure tungsten powder raw material and 0.9% tungsten powder quality by the average grain diameter of 78% pulp quality for 1.5 μm Polyvinyl alcohol, 1.2% tungsten powder quality polyethylene glycol and deionized water prepare suspension slurry, ball milling 2h obtains uniform and stable Suspension slurry, 80% slurry of slurry total volume is granulated using the atomization disk rotating speed of 13500rpm, will be remaining The slurry of 20% volume is granulated using the atomization disk rotating speed of 18000rpm, obtains the spherical tungsten particle with bimodal distribution; The tube furnace protected using argon gas is heat-treated the tungsten powder after granulation, and first stage heat treatment temperature is 300 DEG C, heat preservation Time 120min;Second stage heat treatment temperature is 1800 DEG C, and soaking time 10min, phase III heat treatment temperature is down to 1700 DEG C, soaking time 180min, obtain the 3D printing micron-size spherical tungsten powder for having both bimodal particle size distribution and high fluidity End.In e, f in the microstructure figure and particle diameter distribution statistical chart such as Fig. 1 of the tungsten powder being prepared, object phase test map such as Fig. 2 C, sphericity, apparent density and mobility measurement result be shown in Table 1, the printout and monomodal particle size prepared using this tungsten powder The density of printout prepared by distribution powder is relatively shown in Table 2.
The physical parameter for the metal powder that 1 1-3 of the embodiment of the present invention of table is prepared
Bimodal particle size distribution metal powder printout and monomodal particle size distribution metal powder in 2 1-3 of the embodiment of the present invention of table The density of printout

Claims (2)

1. a kind of preparation method of spherical metal powder with bimodal distribution suitable for 3D printing, which is characterized in that including Following steps:
(1) original metal powder and polyvinyl alcohol, polyethylene glycol and deionized water mixed preparing slurry, 1~2h of ball milling are obtained Stablize slurry, for wherein original metal powder average particle size in 0.5~1.5 μ m, original metal powder quality is that slurry is total The 50~78% of quality, polyvinyl alcohol are the 0.8~2% of original metal powder quality, and polyethylene glycol is original metal powder matter The 1~2% of amount;
(2) centrifugal spray drying is carried out to slurry prepared by step (1), disk rotating speed is atomized by adjusting, obtain grain size at 50 μm Below and with bimodal distribution spherical metallic particles, using sublevel segmentation be spray-dried, the first stage is to slurry total volume 50%~80% slurry carries out atomization drying, and atomization disk rotating speed is 12000~13500rpm, and second stage is straight to remaining slurry It connects adjusting atomization disk rotating speed and carries out atomization drying, it is 16000~18000rpm that second stage, which is atomized disk rotating speed,;
(3) spheric granules that the tube furnace for using argon gas to protect obtains step (2) is heat-treated, using stage heat treatment It carries out degumming and densification consolidates;Then first stage degumming uses second stage and third rank using 300 DEG C of heat preservation 120min Densification consolidation is completed in section heat treatment, and second stage heat treatment temperature is Tm/ 2+120 DEG C~Tm/ 2+200 DEG C, TmIt is molten for metal Point, 5~10min of soaking time, phase III heat treatment are directly cooled to T from second stagem/ 2 DEG C~Tm/ 2+120 DEG C, then 120~180min is kept the temperature, the micron-size spherical gold with bimodal particle size distribution for having both high compactness and mobility is finally obtained Belong to powder;
The second stage temperature of above-mentioned steps (3) is different from phase III temperature.
2. a kind of preparation side of spherical metal powder with bimodal distribution suitable for 3D printing described in accordance with the claim 1 Method, which is characterized in that original metal powder is one kind of Fe, Co, Ni, W.
CN201810181510.1A 2018-03-06 2018-03-06 Preparation method of metal powder with bimodal distribution suitable for 3D printing Active CN108274011B (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN109877343A (en) * 2019-04-04 2019-06-14 北京工业大学 A kind of preparation method of the high-quality sized spherical titanium powder suitable for 3D printing
CN110614376A (en) * 2019-09-12 2019-12-27 北京工业大学 Preparation method of tungsten-copper composite powder for 3D printing
CN112692294A (en) * 2020-12-22 2021-04-23 厦门钨业股份有限公司 High-specific gravity tungsten alloy powder and preparation method thereof

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CN112692294A (en) * 2020-12-22 2021-04-23 厦门钨业股份有限公司 High-specific gravity tungsten alloy powder and preparation method thereof
CN112692294B (en) * 2020-12-22 2022-12-09 厦门钨业股份有限公司 High-specific gravity tungsten alloy powder and preparation method thereof

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