A kind of preparation method of aluminum oxide micro-sphere
Technical field
The invention belongs to catalyst carrier fields, and in particular to a kind of preparation method of aluminum oxide micro-sphere.
Background technology
Aluminium oxide is widely used as the common basic material of catalyst in petrochemical industry, appearance shape
State is about following several:The mesostroma of microballoon, spherical shape, bar shaped (cylinder, clover, bunge bedstraw herb etc.) or FCC catalyst
Form.Wherein higher requirement of the movable bed catalyst to intensity, ball type carrier prepared by this method also have higher strong
Degree.
The technique that the production of ball-aluminium oxide uses at present can be divided into two classes, and one kind is mechanical-moulded, such as disk forming
Method, extrusion molding (extrusion, shaping) etc., this kind of spherical alumina support by the molding technique productions of mechanical force intensity,
There is natural defect in terms of sphericity, another kind of is by surface tension molding, such as oil column method or oleyl amine method etc., this kind of technique
The spherical alumina support of production is more excellent than mechanical-moulded in terms of intensity, sphericity, and can produce the load of diameter 1-2mm
Body, this is mechanical-moulded to be difficult to reach.
CN105502447B discloses a kind of method that hot forming oil column prepares alumina globule, and aluminum alkoxide is hydrolyzed and is made
Boehmite powder, urea, the water obtained is mixed to prepare aluminum oxide suspension, and acid is added thereto, aluminium oxide slurries are obtained, in oxygen
Change addition hexamethylenetetramine in aluminium paste liquid and instilled balling-up in deep fat after mixing, directly collects oxygen in deep fat column low side
Change aluminium bead, then the alumina globule of collection is washed, is dry, roasting.Although high-quality alumina globule can be made in the method,
But due to having used hexamethylenetetramine in process of production, great peculiar smell and nitrogen oxides are will produce, vent gas treatment is deposited
Great difficult.
CN1204964C discloses a kind of oil ammonia column forming method of ball-aluminium oxide, and alumina sol is instilled by 0.1-
Glomeration gel particles in the oil ammonia column of the upper oil phase of 4.5mm and lower layer's electrolyte solution composition of 10-300cm, followed by
Gel particles are taking out dry, roasting aging 0.5-15 hours in electrolyte solution phase.The method avoids making for organic amine
With, but appoint so no side ground break away from nitrogen substance, still have the hidden danger of pollution environment.
Invention content
The present invention in order to solve the problems existing in the prior art, provides a kind of preparation method of aluminum oxide micro-sphere.
To achieve the above object, the technical solution adopted by the present invention to solve the technical problems is:
A kind of preparation method of aluminum oxide micro-sphere, including the following contents:Silicon source is mixed with water and be ground to granularity D50≤
3 μm, Aluminum sol is added, continues to grind and be acidified that colloid is made;Colloid is instilled in oil and is molded, is heating and curing, by cured
Grain, which takes out, to be washed, is dried, roasted and obtain alumina balls.
Further, source of aluminium is false boehmite, gibbsite, boehmite, diaspore, aluminium oxide
It is one or more in powder.
Further, in the Aluminum sol chloride ion content in 10-15wt%.
Further, quality of alumina that the aluminium oxide that the Aluminum sol provides is provided with silicon source and for Aluminum sol, silicon source,
The 20-30% of the sum of water three's weight.
Further, the aluminium oxide that the Aluminum sol provides is 1-20 with the quality of alumina ratio that silicon source provides:80-99.
Further, the pH value after the acidification is 3.0-3.2.
Further, the oil is one or more in transformer oil, medical lubricating oil, vegetable oil, conduction oil.More into
One step is selected from conduction oil.
Further, when being heating and curing temperature be 150-200 DEG C, when a length of 0.5-5h.
Further, the washing process is washed using the dilute hydrochloric acid of 0.1-1mol/L.
Further, the drying temperature is 50-100 DEG C, and calcination temperature is 500-700 DEG C, when roasting a length of 1-2h.
Advantageous effect of the present invention:
One, colloid is made using Aluminum sol and silicon source and acid gel, is molded in the oil and cured, do not had in the whole process
It using nitrogen substance, also avoids subsequently to generate nitrogen oxides, reduces vent gas treatment difficulty, it is cost-effective.
Two, the method that forming oil column provided by the invention prepares alumina balls makes including being ground after silicon source, water are mixed
Silicon source particle smaller is made slurry evenly, is ground after slurry is mixed with Aluminum sol, silicon source particle is made to be mixed with aluminium ion
Evenly, uniform colloid is made after acid solution is added, gel is instilled in oil and is molded and is heating and curing, avoids using organic amine
Or ammonium salt, it can effectively avoid the generation of nitrogen oxides.
Three, the present invention controls solid content, the pH value of colloid by the dosage of reasonably optimizing each component, and is ground to this
The degree is invented to make colloid evenly, further makes obtained properties of product better, and the zero of harmful substance makes
With keeping preparation process and obtained product more environmentally friendly.
Specific implementation mode
Below by specific embodiment, the present invention is described in further detail, and following embodiment can make this profession
The present invention, but do not limit the invention in any way is more completely understood in technical staff.
Embodiment 1
It weighs 146.2g boehmites to mix with 331.74 water, be ground in JM-L100 type colloid mills, when quasi- thin water aluminium
Stone grain degree D50≤3 μm are added Aluminum sol 22.06g, then grind 10min, be slowly added to the hydrochloric acid of concentration 30% to pH be 3.10,
Balling-up in vegetable oil is instilled, oil is heated to 120 DEG C, constant temperature 300min, takes out alumina balls in the dilute hydrochloric acid of 0.1mol/L
Washing, roasts 120min at 600 DEG C after 80 DEG C of dry 120min, obtains alumina balls.
Embodiment 2
According to the step of embodiment 1 prepare alumina balls, unlike the weight of boehmite be 141.5g, water
Weight is 223.2g, the weight of Aluminum sol is 35.3g.It is 3.10 that formic acid, which is slowly added to, to pH, instills balling-up in conduction oil, will be oily
It is heated to 150 DEG C, constant temperature 240min, alumina balls is taken out and is washed in the dilute hydrochloric acid of 0.1mol/L, in 80 DEG C of dry 120min
120min is roasted at 600 DEG C afterwards, obtains alumina balls.
Embodiment 3
Alumina balls are prepared according to the step of embodiment 2, the difference is that the hydrochloric acid of addition concentration 30% is 3.10 to pH, are dripped
Enter balling-up in vegetable oil, oil is heated to 180 DEG C, constant temperature 120min, takes out alumina balls in the dilute hydrochloric acid of 0.1mol/L
Washing, roasts 120min at 600 DEG C after 80 DEG C of dry 120min, obtains alumina balls.
Embodiment 4
Alumina balls are prepared according to the step of embodiment 1, the difference is that it is 3.10 that formic acid, which is added, to pH, instill transformer oil
Oil is heated to 180 DEG C, constant temperature 180min by middle balling-up, is taken out alumina balls and is washed in the dilute hydrochloric acid of 0.1mol/L, in 80 DEG C
120min is roasted at 600 DEG C after dry 120min, obtains alumina balls.
Sample analysis table
Number |
Diameter mm |
Alumina content % |
Intensity N |
Specific surface m2/g |
Hole holds ml/g |
Embodiment 1 |
1-2 |
99.97 |
58.15 |
241 |
0.44 |
Embodiment 2 |
1-2 |
99.95 |
60.43 |
233 |
0.45 |
Embodiment 3 |
1-2 |
99.94 |
62.28 |
236 |
0.44 |
Embodiment 4 |
1-2 |
99.96 |
59.16 |
240 |
0.45 |
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those skilled in the art within the technical scope disclosed by the invention, can without the variation that creative work is expected or
It replaces, should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be limited with claims
Subject to fixed protection domain.