CN108266967A - A kind of wet sand drying and exhaust treatment system - Google Patents
A kind of wet sand drying and exhaust treatment system Download PDFInfo
- Publication number
- CN108266967A CN108266967A CN201611266258.1A CN201611266258A CN108266967A CN 108266967 A CN108266967 A CN 108266967A CN 201611266258 A CN201611266258 A CN 201611266258A CN 108266967 A CN108266967 A CN 108266967A
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- heat
- heat exchanger
- tank
- wet sand
- heating
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- 239000004576 sand Substances 0.000 title claims abstract description 71
- 238000001035 drying Methods 0.000 title claims abstract description 36
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims description 94
- 230000008859 change Effects 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 13
- 239000000446 fuel Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000012802 pre-warming Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000008676 import Effects 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 54
- 238000013019 agitation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 206010013786 Dry skin Diseases 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B1/00—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/12—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices
- F26B11/16—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices the stirring device moving in a vertical or steeply-inclined plane
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/001—Heating arrangements using waste heat
- F26B23/002—Heating arrangements using waste heat recovered from dryer exhaust gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/10—Heating arrangements using tubes or passages containing heated fluids, e.g. acting as radiative elements; Closed-loop systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/16—Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying good
- F26B2200/14—Sand
Abstract
A kind of wet sand drying and exhaust treatment system,The system can be realized carries out level-one heat exchange and secondary heat exchange to deep fat exhaust gas,Wherein level-one heat exchange generates exhaust gas for heat conduction oil boiler stove heat,Exhaust gas passes through pressure regulation heat exchanger height,Low pressure heat exchanger tube and steam heat-exchanging,Further,High-temperature steam enters in stirred tank heat exchanger tube to be heated for stirred tank,It moves in circles between pressure regulation heat exchanger and stirred tank heat exchange so as to fulfill high-temperature steam,Directly wet sand can be thermally dried while secondary heat exchange,It can be according to wet sand humidity regulation rate of drying,It can be tapped by blow cylinder and remove sand,Pipeline, which is buried, can save energy consumption with underground setting and efficiently use land area,The apparatus structure is simple,It is easy to operate,It is particularly suitable for that stirring and processing operation is dried to high-volume raw material wet sand,The system structure is simple,It is easy to use,It has been effectively saved the energy,Reduce the cost of exhaust-gas treatment.
Description
Technical field
The invention belongs to drying equipment and technical field of waste gas treatment, especially a kind of wet sand drying and exhaust-gas treatment system
System.
Background technology
In fields such as building, engineerings, the drying machine of various structures is widely used.Drying machine of the prior art
The structure type of generally horizontal production line, i.e. wet sand are fed forward along guipure etc., are filled during conveying by hot blast feeding
The hot wind blowed is put wet sand is dried.For being relatively difficult to for dry wet sand, in order to reach enough drying effects, lead to
Often needing longer wire body, which increase the volumes of drying machine, occupy larger space to ensure enough drying times.Separately
On the one hand, the exhaust gas generated during dry wet sand is typically directly discharged, not only causes environmental pollution, more cause pole
The earth energy waste.
Invention content
The purpose of the present invention is to provide a kind of dryings of wet sand and exhaust treatment system, the system can realize and give up to deep fat
Gas carries out level-one heat exchange and secondary heat exchange, and wherein level-one heat exchange generates exhaust gas for heat conduction oil boiler stove heat, and exhaust gas is changed by pressure regulation
Hot device high and low pressure heat exchanger tube and steam heat-exchanging, further, high-temperature steam enters in stirred tank heat exchanger tube to be heated for stirred tank,
It moves in circles between pressure regulation heat exchanger and stirred tank heat exchange so as to fulfill high-temperature steam, secondary heat exchange while can be directly to wet
Sand is thermally dried, can according to wet sand humidity regulation rate of drying, can by blow cylinder tap remove sand, pipeline bury with
Underground setting can save energy consumption and efficiently use land area, which is simple and convenient to operate, and is particularly suitable for pair
Stirring and processing operation is dried in high-volume raw material wet sand.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of wet sand is dry and exhaust treatment system, including drying section and heat exchanging part, the drying section include stirred tank and
Heating tank, wet sand be stirred well in stirred tank humidity it is uniform after be passed into heating tank by discharging machine and further done
It is dry, finally by heating tank discharge hole for discharge;The heat exchanging part includes heat conducting oil boiler, pressure regulation heat exchanger and exhaust-gas treatment tank, leads
Hot oil boiler heating generates deep fat exhaust gas, and exhaust gas is passed through progress two level in heating tank and changes after exchanging heat via pressure regulation heat exchanger level-one
Heat finally cools down exhaust gas and is passed through in exhaust-gas treatment tank.
Moreover, the stirred tank is located in teeter chamber, teeter chamber is externally provided with canyon, and the teeter chamber, canyon are respectively provided with
Opening is formed at the top of underground, the stirred tank, overthe openings are located at aerial part and are provided with feed conveyor belt, the stirred tank
The agitating device of two groups of reverse rotations is inside equipped with, is connected between two groups of agitating devices by axle sleeve, which passes through sleeve rack
It is fixedly connected with stirred tank inner wall;The stirred tank outer wall spiral is equipped with heat exchanger tube;The stirred tank outer wall is equipped with support
Block, the supporting block are contacted with stirring chamber interior walls, stirred tank blow cylinder are equipped in canyon, which is packed in
In equipment chamber interior walls, stirred tank blow cylinder piston rod passes through equipment chamber interior walls and taps in supporting block;The stirred tank bottom
Portion is formed with discharge port, and the blow tank being adapted to the discharge port is formed in teeter chamber bottom, and canyon is formed with to be adapted to the discharge port
Discharging machine.
Moreover, the agitating device of two groups of reverse rotations includes forward and reverse motor, forward and reverse motor shaft and electricity
Rack, the forward direction motor are packed on motor rack, and are fixed by positive motor shaft and the rotating forward blade inside stirred tank
Connection, the reverse motor are packed on equipment room floor, and are carried out by the reversion blade inside reverse motor axis and stirred tank
It is fixedly connected.
Moreover, the heating tank include power plant and heating unit, the heating unit include preheating cavity, heating chamber with
And deep fat helix tube, the preheating cavity are set in outside heating chamber, preheating cavity is sealed with heating chamber both ends by end socket;The heat
Whelk coil both ends are equipped with rotation oiling device, which includes oiling axle sleeve and logical oily rotary shaft, oiling axis
Set, which is packed in, to be heated on cavity wall, and the logical oily rotary shaft of oiling axle sleeve inner sealing installation, wherein one end lead to oily rotary shaft with moving
Power apparatus output terminal connects, and is driven and rotated by power plant;The oiling axle sleeve is internally provided with oiling chamber, the oiling chamber with into,
Flowline is connected;Radially-arranged multiple fuel feed holes, the fuel feed hole and deep fat helix tube phase are formed in the logical oily rotary shaft
Connection, deep fat are injected via oiling chamber into logical oily rotary shaft fuel feed hole by oil inlet pipe, so enter deep fat helix tube for plus
Hot chamber heating;Installing plate is fixed on the preheating cavity outer wall, heating tank blow cylinder is fixed on installing plate, heats cavity outer wall
On be fixed with the protection board being adapted with heating tank blow cylinder piston rod.
Moreover, the power plant includes motor, heating tank transmission belt and change gear box, deep fat helix tube one end passes through
Logical oil rotary shaft is connect with change gear box output terminal, and the other end is rotatably connected by logical oily rotary shaft with end socket, and motor drives
Heating tank transmission belt controls logical oily rotary shaft and deep fat helix tube to rotate via change gear box;The preheating cavity top be equipped with into
Tracheae, lower part are equipped with air outlet pipe, and deep fat exhaust gas is entered by air inlet pipe in preheating cavity, and is discharged by air outlet pipe, for preheating cavity plus
Heat;The heating chamber top is equipped with feed pipe, and lower part is equipped with discharge port, and wet sand is entered in heating chamber by feed pipe, and by going out
Material mouth is discharged, and wet sand is heated jointly by preheating cavity and deep fat helix tube.
Moreover, high pressure heat exchange pipe and low pressure heat exchanger tube are formed with inside the pressure regulation heat exchanger;The high pressure heat exchange pipe is by making
In the high pressure valve control on pressure duct, which opens at the equipment rapidly pre-warming stage;The low pressure heat exchanger tube is by making
In the low pressure valve control on low pressure line, which opens when equipment carries out normal heat exchange work, and when equipment full load
High and low pressure valve opens simultaneously during operating;The ratio between the high pressure heat exchange pipe heat exchange area and low pressure heat exchanger tube heat exchange area are made as
3:7。
Moreover, the heat conducting oil boiler and heating tank composition deep fat circuit, deep fat is by heat conduction oil boiler stove heat and is passed into
It exchanges heat in heating tank deep fat helix tube, then turns again in heat conducting oil boiler, form deep fat heat exchange cycle.
Moreover, the pressure regulation heat exchanger forms steam-return line with stirred tank, steam is in pressure regulation heat exchanger high and low pressure heat exchanger tube
In with exchanging heat positioned at the exhaust gas of pressure regulation heat exchanger shell pass, then steam is passed through in stirred tank heat exchanger tube, to wet in stirred tank
It is not heated at the uniformly mixed wet sand of degree, last steam is returned in pressure regulation heat exchanger, forms steam heat-exchanging cycle.
Moreover, the heat conducting oil boiler, pressure regulation heat exchanger, heating tank grade exhaust-gas treatment tank form exhaust gas heat-exchange system, lead
Hot oil boiler add thermogenetic exhaust gas be passed through in pressure regulation heat exchanger with the steam heat-exchanging in pressure regulation heat exchanger high and low pressure heat exchanger tube,
And then imported in heating tank preheating cavity by exhaust gas muffler and preheating cavity wall is heated, last exhaust gas is by heating tank outlet
Pipe is exported in exhaust-gas treatment tank, completes exhaust gas heat exchange.
Advantages of the present invention and economic effect are:
1st, a kind of wet sand of the invention is dry and exhaust treatment system, the equipment can be realized to deep fat progress level-one heat exchange
And secondary heat exchange, steam can heat while wherein level-one exchanges heat, other products are heated so as to convenient, two level
While heat exchange can directly to production product be thermally dried, finally cool down exhaust gas be passed into exhaust-gas treatment tank carry out it is next
Step processing, the method achieve exhaust gas to carry out recycling, has been effectively saved the energy, has reduced the cost of exhaust-gas treatment.
2nd, a kind of wet sand of the invention is dry and exhaust treatment system, using setting pressure regulation heat exchanger, pressure duct and low
Pressure pipe road and setting high pressure heat exchange pipe and low pressure heat exchanger tube heat exchange area are made as 3:7 mode, effectively under different operating modes
Heat exchange efficiency, product processing time and exhaust gas temperature are precisely controlled, the service efficiency and service life of lifting means.
3rd, a kind of underground wet sand agitation cycle pre-heating device of the invention, using full subterranean designation, realize automatically into and out of
Material saves ground drying place resource, and simple in structure, easy to use.
4th, a kind of underground wet sand agitation cycle pre-heating device of the invention, heats stirred tank using heat exchanger tube, and
By the way of positive and negative two-way stirring, wet sand is sufficiently stirred, makes feed stock material humidity uniform, to raw material wet sand
Preliminarily dried stirring is carried out, substantially reduces enterprise's production cycle, improves working efficiency.
5th, a kind of underground wet sand agitation cycle pre-heating device of the invention is equipped with supporting block, the support in stirred tank outer wall
Block and stirring chamber interior walls support, prevent equipment from generating excessive vibrations, the stability and service life of lifting means when running.
6th, the present invention efficiently solves deep fat spiral plumber in a manner of deep fat helix tube both ends to be set to lead to oily rotary shaft
With the problem of stress concentration of rotary shaft connecting portion during work, the service life of drying chamber is extended,
7th, the present invention is by setting change gear box, it can be achieved that adjusting the rotation of deep fat helix tube according to wet sand dry and wet degree
Change gear box can be adjusted to high torsion gear at a slow speed the higher wet sand of humidity, that is, ensures that big humidity wet sand is filled by speed
Divide drying, can also ensure torsion of the deep fat helix tube in the big humidity of agitation, big resistance wet sand, equipment is made to be unlikely to because of resistance mistake
Big and stuck or even damage, and the relatively low wet sand of humidity can be adjusted change gear box to high speed gear, make wet sand quick
It is dry, improve drying efficiency.
8th, the present invention is by setting blow cylinder, after efficiently solving equipment operation a period of time, inside equipment easily
The dry sand of attachment caking, and then the problem of reduction integral device drying efficiency, installing plate and protection board are further set, prevented
The damage caused by equipment when blow cylinder taps for a long time.
9th, the present invention includes three kinds of wet sand tube sides, including wet sand drying chamber journey, deep fat heating by the exhaust gases tube side, spiral heat
Oil tube heating tube side.The design effectively increases heat exchange area, and realizes that deep fat exhaust gas recycles, and realizes energy saving mesh
's.
Description of the drawings
Fig. 1 is present system structure chart;
Fig. 2 is pressure regulation heat exchanger front view of the present invention;
Fig. 3 is stirred tank front view of the present invention;
Fig. 4 is heating tank front view of the present invention;
Fig. 5 is heating tank deep fat helix tube front view of the present invention;
Fig. 6 is heating tank blow cylinder front view of the present invention;
Fig. 7 is the logical oily rotary shaft front view of the present invention;
Fig. 8 is the side view of Fig. 7;
Fig. 9 is steam circulation flow chart of the present invention.
Figure 10 is hot-oil circulation flow chart of the present invention.
Figure 11 is waste gas circulation flow chart of the present invention.
In figure:1- stirred tanks;2- heating tanks;3- heat conducting oil boilers;4- pressure regulation heat exchangers;5- high-voltage tubes;6- low-voltage tubes;7-
High pressure valve;8- low pressure valves;9- exhaust-gas treatment tanks;10- exhaust gas mufflers;11- high pressure heat exchange pipes;12- low pressure heat exchanger tubes;
13- discharging machines;14- canyons;15- motor racks;16- stirred tank blow cylinders;17- teeter chambers;The positive rotating motors of 18-;19- is rotated forward
Motor shaft;20- conveyer belts;21- forward direction blades;22- heat exchanger tubes;23- supporting blocks;24- reverse motors;25- transmission belts;26- axis
Frame;27- axle sleeves;28- reverse motor axis;The reversed blades of 29-;30- discharge nozzles;31- blow tanks;32- change gear boxs;33- is sealed
Head;34- oiling axle sleeves;35- feed pipes;36- preheating cavities;37- heating chambers;38- heating tank blow cylinders;39- protection boards;40-
Air inlet pipe;41- oil inlet pipes;42- discharge ports;43- air outlet pipes;44- oiling chambers;45- flowlines;46- heating tanks rotate band;47-
Heating tank motor;48- deep fat helix tubes;49- leads to oily rotary shaft;50- installing plates;51- fuel feed holes.
Specific embodiment
For that can further appreciate that present disclosure, feature and effect, the following examples are hereby given, and coordinates attached drawing detailed
It is described as follows.It should be noted that the present embodiment is descriptive, it is not limited, it is impossible to thus limit the guarantor of the present invention
Protect range.
A kind of wet sand is dry and exhaust treatment system, including drying section and heat exchanging part, the drying section include stirred tank and
Heating tank, wet sand be stirred well in stirred tank humidity it is uniform after be passed into heating tank by discharging machine and further done
It is dry, finally by heating tank discharge hole for discharge;The heat exchanging part includes heat conducting oil boiler, pressure regulation heat exchanger and exhaust-gas treatment tank, leads
Hot oil boiler heating generates deep fat exhaust gas, and exhaust gas is passed through progress two level in heating tank and changes after exchanging heat via pressure regulation heat exchanger level-one
Heat finally cools down exhaust gas and is passed through in exhaust-gas treatment tank.
Moreover, the stirred tank is located in teeter chamber, teeter chamber is externally provided with canyon, and the teeter chamber, canyon are respectively provided with
Opening is formed at the top of underground, the stirred tank, overthe openings are located at aerial part and are provided with feed conveyor belt, the stirred tank
The agitating device of two groups of reverse rotations is inside equipped with, is connected between two groups of agitating devices by axle sleeve, which passes through sleeve rack
It is fixedly connected with stirred tank inner wall;The stirred tank outer wall spiral is equipped with heat exchanger tube;The stirred tank outer wall is equipped with support
Block, the supporting block are contacted with stirring chamber interior walls, stirred tank blow cylinder are equipped in canyon, which is packed in
In equipment chamber interior walls, stirred tank blow cylinder piston rod passes through equipment chamber interior walls and taps in supporting block;The stirred tank bottom
Portion is formed with discharge port, and the blow tank being adapted to the discharge port is formed in teeter chamber bottom, and canyon is formed with to be adapted to the discharge port
Discharging machine.
Moreover, the agitating device of two groups of reverse rotations includes forward and reverse motor, forward and reverse motor shaft and electricity
Rack, the forward direction motor are packed on motor rack, and are fixed by positive motor shaft and the rotating forward blade inside stirred tank
Connection, the reverse motor are packed on equipment room floor, and are carried out by the reversion blade inside reverse motor axis and stirred tank
It is fixedly connected.
Moreover, the heating tank include power plant and heating unit, the heating unit include preheating cavity, heating chamber with
And deep fat helix tube, the preheating cavity are set in outside heating chamber, preheating cavity is sealed with heating chamber both ends by end socket;The heat
Whelk coil both ends are equipped with rotation oiling device, which includes oiling axle sleeve and logical oily rotary shaft, oiling axis
Set, which is packed in, to be heated on cavity wall, and the logical oily rotary shaft of oiling axle sleeve inner sealing installation, wherein one end lead to oily rotary shaft with moving
Power apparatus output terminal connects, and is driven and rotated by power plant;The oiling axle sleeve is internally provided with oiling chamber, the oiling chamber with into,
Flowline is connected;Radially-arranged multiple fuel feed holes, the fuel feed hole and deep fat helix tube phase are formed in the logical oily rotary shaft
Connection, deep fat are injected via oiling chamber into logical oily rotary shaft fuel feed hole by oil inlet pipe, so enter deep fat helix tube for plus
Hot chamber heating;Installing plate is fixed on the preheating cavity outer wall, heating tank blow cylinder is fixed on installing plate, heats cavity outer wall
On be fixed with the protection board being adapted with heating tank blow cylinder piston rod.
Moreover, the power plant includes motor, heating tank transmission belt and change gear box, deep fat helix tube one end passes through
Logical oil rotary shaft is connect with change gear box output terminal, and the other end is rotatably connected by logical oily rotary shaft with end socket, and motor drives
Heating tank transmission belt controls logical oily rotary shaft and deep fat helix tube to rotate via change gear box;The preheating cavity top be equipped with into
Tracheae, lower part are equipped with air outlet pipe, and deep fat exhaust gas is entered by air inlet pipe in preheating cavity, and is discharged by air outlet pipe, for preheating cavity plus
Heat;The heating chamber top is equipped with feed pipe, and lower part is equipped with discharge port, and wet sand is entered in heating chamber by feed pipe, and by going out
Material mouth is discharged, and wet sand is heated jointly by preheating cavity and deep fat helix tube.
Moreover, high pressure heat exchange pipe and low pressure heat exchanger tube are formed with inside the pressure regulation heat exchanger;The high pressure heat exchange pipe is by making
In the high pressure valve control on pressure duct, which opens at the equipment rapidly pre-warming stage;The low pressure heat exchanger tube is by making
In the low pressure valve control on low pressure line, which opens when equipment carries out normal heat exchange work, and when equipment full load
High and low pressure valve opens simultaneously during operating;The ratio between the high pressure heat exchange pipe heat exchange area and low pressure heat exchanger tube heat exchange area are made as
3:7。
Moreover, the heat conducting oil boiler and heating tank composition deep fat circuit, deep fat is by heat conduction oil boiler stove heat and is passed into
It exchanges heat in heating tank deep fat helix tube, then turns again in heat conducting oil boiler, form deep fat heat exchange cycle.
Moreover, the pressure regulation heat exchanger forms steam-return line with stirred tank, steam is in pressure regulation heat exchanger high and low pressure heat exchanger tube
In with exchanging heat positioned at the exhaust gas of pressure regulation heat exchanger shell pass, then steam is passed through in stirred tank heat exchanger tube, to wet in stirred tank
It is not heated at the uniformly mixed wet sand of degree, last steam is returned in pressure regulation heat exchanger, forms steam heat-exchanging cycle.
Moreover, the heat conducting oil boiler, pressure regulation heat exchanger, heating tank grade exhaust-gas treatment tank form exhaust gas heat-exchange system, lead
Hot oil boiler add thermogenetic exhaust gas be passed through in pressure regulation heat exchanger with the steam heat-exchanging in pressure regulation heat exchanger high and low pressure heat exchanger tube,
And then imported in heating tank preheating cavity by exhaust gas muffler and preheating cavity wall is heated, last exhaust gas is by heating tank outlet
Pipe is exported in exhaust-gas treatment tank, completes exhaust gas heat exchange.
More clearly to explain the attainable desired effect of the present invention, a kind of example is provided below:
The heating tank of this practicality invention includes three kinds of tube sides:
Wet sand drying chamber journey:Moist wet sand enters heating chamber by feed pipe, is rotated by deep fat helix tube and drives wet sand most
It is exported the dry dry and wet beach volleyball finished by wet sand eventually.
Deep fat heating by the exhaust gases tube side:Deep fat exhaust gas enters preheating cavity by air inlet pipe, and deep fat exhaust gas is made to be adequately exposed to add
Hot cavity outer wall, so as to achieve the purpose that equipment preheats, last deep fat exhaust gas discharges tank body via air outlet pipe.
Deep fat helix tube heats tube side:Deep fat is injected by oil inlet pipe in oiling chamber, and the deep fat in oiling chamber passes through position
It is entered in deep fat helix tube in the logical oily radially-arranged multiple fuel feed holes of rotary shaft, passes through logical oily rotary shaft band in the course of work
Wet sand is heated in dynamic deep fat helix tube rotation, and last deep fat discharges tank body by flowline.
The heating tank work of the present invention is divided into two kinds of operating modes:
Operating mode one:Dry operating mode drives heating tank transmission belt so as to drive the logical oil of change gear box control by motor
Rotary shaft and deep fat helix tube rotate, and wet sand enters heating chamber by feed pipe in the course of work, are made by the stirring of deep fat helix tube wet
Sand comes into full contact with heating cavity wall and deep fat helix tube, achievees the purpose that fully to heat and stir, the dry sand finally machined
Tank body is discharged via discharge port,
Operating mode two:Clear product operating mode, this operating mode are only carried out in deep fat helix tube zero load, and blow cylinder is run at this time, is passed through
Protection board on blow cylinder shaking heating cavity outer wall, removes the caking wet sand for being attached to heating cavity wall, finally by deep fat spiral shell
Coil rotation drives caking wet sand to discharge tank body by discharge port, completes clear product operating mode.
The stirred tank workflow of the present invention:
When equipment preheats, hot fluid is passed through in heat exchanger tube, stirred tank is heated.
During equipment elimination run, positive motor drives positive motor shaft and rotates forward blade rotation, and reverse motor passes through stirred tank
Transmission belt drives reverse motor axis and reversion blade rotation.
During charging, conveyer belt drives wet sand to enter in stirred tank, is heated by stirred tank wall, and driven by forward and reverse blade
Rotation makes wet sand be sufficiently stirred and pre-add heated drying.
During discharging, it is processed after sand entered by being located at the discharge port of stirred tank bottom positioned at canyon and teeter chamber
Between blow tank in, finally drive discharging by being located at the indoor discharging machine of equipment, complete whole process.
During equipment automatically cleaning, conveyer belt stops charging, and discharging machine is kept it turned on, and starts blow cylinder at this time until stirring
It mixes wet sand in kettle to be entered in blow tank by discharge port completely, until driving discharging completely by discharging machine.
The heat exchanging part of the present invention includes three groups of heat-exchange systems:
Thermal oil system:It is made of heat conducting oil boiler and heating tank, deep fat is by heat conduction oil boiler stove heat and is passed into heating tank
It exchanges heat in deep fat helix tube, then turns again in heat conducting oil boiler, form deep fat heat exchange cycle.
Vapour system:Be made of pressure regulation heat exchanger with stirred tank, steam in pressure regulation heat exchanger high and low pressure heat exchanger tube with position
It exchanges heat in the exhaust gas of pressure regulation heat exchanger shell pass, then steam is passed through in stirred tank heat exchanger tube, and humidity in stirred tank is mixed
Uniform wet sand is tentatively heated, and last steam is returned in pressure regulation heat exchanger, forms steam heat-exchanging cycle.
Exhaust gas heat-exchange system:It is made of heat conducting oil boiler, pressure regulation heat exchanger, heating tank grade exhaust-gas treatment tank, heat conduction oil boiler
The exhaust gas that stove heat generates is passed through in pressure regulation heat exchanger and the steam heat-exchanging in pressure regulation heat exchanger high and low pressure heat exchanger tube, Jin Ertong
It crosses in exhaust gas muffler importing heating tank preheating cavity and preheating cavity wall is heated, last exhaust gas is led by heating tank air outlet pipe
Go out into exhaust-gas treatment tank, complete exhaust gas heat exchange.
It should be understood that for those of ordinary skills, can be improved or converted according to the above description,
And all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (9)
1. a kind of wet sand drying and exhaust treatment system, it is characterised in that:Including drying section and heat exchanging part, the drying section includes
Stirred tank and heating tank, wet sand be stirred well in stirred tank humidity it is uniform after be passed into heating tank into traveling by discharging machine
One step is dried, finally by heating tank discharge hole for discharge;The heat exchanging part includes heat conducting oil boiler, pressure regulation heat exchanger and exhaust-gas treatment
Tank, heat conduction oil boiler stove heat generate deep fat exhaust gas, and exhaust gas is passed through in heating tank after exchanging heat via pressure regulation heat exchanger level-one and carries out two
Grade heat exchange finally cools down exhaust gas and is passed through in exhaust-gas treatment tank.
2. a kind of wet sand drying and exhaust treatment system according to claim 1, it is characterised in that:The stirred tank, which is located at, to be stirred
Interior is mixed, teeter chamber is externally provided with canyon, and the teeter chamber, canyon may be contained within underground, opening being formed at the top of the stirred tank,
Overthe openings are located at aerial part and are provided with feed conveyor belt, and the agitating device of two groups of reverse rotations is equipped in the stirred tank,
It is connected between two groups of agitating devices by axle sleeve, which is fixedly connected by sleeve rack with stirred tank inner wall;The stirring
Kettle outer wall spiral is equipped with heat exchanger tube;The stirred tank outer wall is equipped with supporting block, which contacts with stirring chamber interior walls, if
Standby indoor equipped with stirred tank blow cylinder, which is packed in equipment chamber interior walls, and stirred tank blow cylinder is lived
Stopper rod passes through equipment chamber interior walls and taps in supporting block;The stirred tank bottom is formed with discharge port, is formed in teeter chamber bottom
The blow tank being adapted to the discharge port, canyon are formed with the discharging machine being adapted to the discharge port.
3. a kind of wet sand drying and exhaust treatment system according to claim 2, it is characterised in that:Described two groups reversed
The agitating device of rotation includes forward and reverse motor, forward and reverse motor shaft and motor rack, which is packed on motor rack,
And be fixedly connected by positive motor shaft and the rotating forward blade inside stirred tank, which is packed in equipment room floor
On, and be fixedly connected by reverse motor axis and the reversion blade inside stirred tank.
4. a kind of wet sand drying and exhaust treatment system according to claim 1, it is characterised in that:The heating tank includes dynamic
Power apparatus and heating unit, the heating unit include preheating cavity, heating chamber and deep fat helix tube, and the preheating cavity is set in
Outside heating chamber, preheating cavity is sealed with heating chamber both ends by end socket;The deep fat helix tube both ends are equipped with rotation oiling dress
It puts, which includes oiling axle sleeve and logical oily rotary shaft, and oiling axle sleeve is packed on heating cavity wall, and oiling axis
The logical oily rotary shaft of inner sealing installation is covered, wherein one end leads to oily rotary shaft and connect with power plant output terminal, by power plant band
Dynamic rotation;The oiling axle sleeve is internally provided with oiling chamber, which is connected with into and out of oil pipe;In the logical oily rotary shaft
Radially-arranged multiple fuel feed holes are formed with, which is connected with deep fat helix tube, and deep fat is by oil inlet pipe via oiling chamber
It is injected into logical oily rotary shaft fuel feed hole, and then enters deep fat helix tube and heated for heating chamber;It is fixedly mounted on the preheating cavity outer wall
There is installing plate, heating tank blow cylinder is fixed on installing plate, heat and be fixed with and heating tank blow cylinder piston on cavity outer wall
The protection board that bar is adapted.
5. according to wet sand drying a kind of described in claim 4 and exhaust treatment system, it is characterised in that:The power plant includes electricity
Machine, transmission belt and change gear box, deep fat helix tube one end is connect by logical oily rotary shaft with change gear box output terminal, another
End is rotatably connected by logical oily rotary shaft with end socket, and motor drives transmission belt to control logical oily rotary shaft and heat via change gear box
Whelk coil rotates;The preheating cavity top is equipped with air inlet pipe, and lower part is equipped with air outlet pipe, and deep fat exhaust gas is entered pre- by air inlet pipe
It in hot chamber, and is discharged by air outlet pipe, is heated for preheating cavity;The heating chamber top is equipped with feed pipe, and lower part is equipped with discharge port, wet
Sand is entered by feed pipe in heating chamber, and is discharged by discharge port, and wet sand is heated jointly by preheating cavity and deep fat helix tube.
6. a kind of wet sand drying and exhaust treatment system according to claim 1, it is characterised in that:In the pressure regulation heat exchanger
Portion is formed with high pressure heat exchange pipe and low pressure heat exchanger tube;The high pressure heat exchange pipe is controlled by the high pressure valve being formed on pressure duct, should
Valve is opened at the equipment rapidly pre-warming stage;The low pressure heat exchanger tube is controlled by the low pressure valve being formed on low pressure line, should
Valve is opened when equipment carries out normal heat exchange work, and high and low pressure valve opens simultaneously when equipment full load operation;It is described
The ratio between high pressure heat exchange pipe heat exchange area and low pressure heat exchanger tube heat exchange area are made as 3:7.
7. a kind of wet sand drying and exhaust treatment system according to claim 1, it is characterised in that:The heat conducting oil boiler with
Heating tank composition deep fat circuit, deep fat are exchanged heat by heat conduction oil boiler stove heat and being passed into heating tank deep fat helix tube, and
After turn again in heat conducting oil boiler, formed deep fat heat exchange cycle.
8. a kind of wet sand drying and exhaust treatment system according to claim 1, it is characterised in that:The pressure regulation heat exchanger with
Stirred tank forms steam-return line, exhaust gas of the steam in pressure regulation heat exchanger high and low pressure heat exchanger tube and positioned at pressure regulation heat exchanger shell pass
It exchanges heat, then steam is passed through in stirred tank heat exchanger tube, is not heated at the wet sand being uniformly mixed to humidity in stirred tank,
Last steam is returned in pressure regulation heat exchanger, forms steam heat-exchanging cycle.
9. a kind of wet sand drying and exhaust treatment system according to claim 1, it is characterised in that:The heat conducting oil boiler,
Pressure regulation heat exchanger, heating tank grade exhaust-gas treatment tank group journey exhaust gas heat-exchange system, the exhaust gas that heat conduction oil boiler stove heat generates are passed through tune
Press heat exchanger in the steam heat-exchanging in pressure regulation heat exchanger high and low pressure heat exchanger tube, and then pass through exhaust gas muffler import heating tank
Preheating cavity wall is heated in preheating cavity, last exhaust gas is exported to by heating tank air outlet pipe in exhaust-gas treatment tank, is completed useless
Gas exchanges heat.
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CN201611266258.1A CN108266967A (en) | 2016-12-31 | 2016-12-31 | A kind of wet sand drying and exhaust treatment system |
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CN201611266258.1A CN108266967A (en) | 2016-12-31 | 2016-12-31 | A kind of wet sand drying and exhaust treatment system |
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CN201611266258.1A Withdrawn CN108266967A (en) | 2016-12-31 | 2016-12-31 | A kind of wet sand drying and exhaust treatment system |
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