CN108262927A - A kind of auto parts injection moulding process monitoring device and method - Google Patents
A kind of auto parts injection moulding process monitoring device and method Download PDFInfo
- Publication number
- CN108262927A CN108262927A CN201810256923.1A CN201810256923A CN108262927A CN 108262927 A CN108262927 A CN 108262927A CN 201810256923 A CN201810256923 A CN 201810256923A CN 108262927 A CN108262927 A CN 108262927A
- Authority
- CN
- China
- Prior art keywords
- molding machine
- injection molding
- moulding process
- auto parts
- injection moulding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001746 injection moulding Methods 0.000 title claims abstract description 104
- 238000012806 monitoring device Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000012544 monitoring process Methods 0.000 claims abstract description 41
- 238000001514 detection method Methods 0.000 claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 230000002159 abnormal effect Effects 0.000 claims description 4
- 238000004364 calculation method Methods 0.000 claims description 4
- 230000009467 reduction Effects 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/84—Safety devices
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention discloses a kind of auto parts injection moulding process monitoring device and method, the device include：Injection molding machine ontology；Mould-locking structure；Safety door；Monitoring support；Monitoring structure is set on the outside of safety door, monitoring support top position；Detection structure is assisted, is set to injection molding machine body interior, two side position of mould-locking structure；It shows structure, is set to injection molding machine ontology side；Alarm structure is set to position at the upper side of injection molding machine ontology.It can accurately identify that staff and non-working person effectively ensure the opening and operation that injection molding machine do not deliberated by non-working person by the monitoring structure being arranged on safety door; further through the auxiliary detection structure of injection molding machine body interior clamping mechanism both sides; the mold changing operation after work is effectively changed the mold to staff and carries out one-time detection; effectively reduce the lower level error that mold changing work is violated; the validity of work is improved, mould risk is hit in reduction.
Description
Technical field
The present invention relates to a kind of monitoring device and method, especially a kind of auto parts injection moulding process monitoring device and side
Method.
Background technology
With the increase of Injection Industry technology class human cost, enterprise is reduction human cost, often by complicated injection molding machine
Debugging technique simplifies, and operating personnel require to meet injection production and processing demand without excessively high technology.Although human cost
Work requirements cannot really be met by being declined still operating personnel's technology and quality.It can usually violate one in injection molding machine produces product
A little rudimentary mistakes, cause injection molding machine be damaged or injection molding machine in mold hit the increase that mould accident causes entreprise cost.Due to
The mobility of staff and the being not fixed property of region of work, which frequently occur in injection molding machine, to be occurred can not find thing during man-made fault
Therefore person liable, some misunderstandings are caused, calling to account to enterprise has certain obstacle.
In view of this, it is really necessary to develop a kind of auto parts injection moulding process monitoring device and method, in injection moulding process
Personnel's operation and injection moulding process are effectively monitored.Effective monitor operation personnel's operation process reduces mold installation and loses
The generation of mould accident is hit caused by accidentally.
Invention content
It is therefore an object of the present invention to a kind of auto parts injection moulding process monitoring device and method are provided, to being molded
Personnel's operation and injection molding process are effectively monitored in journey.Effective monitor operation personnel's operation process, reduces mould
The generation of mould accident is hit caused by tool installation error.
In order to achieve the above object, a kind of auto parts injection moulding process monitoring device of the invention, the device include：
Injection molding machine ontology；
Mould-locking structure is set to injection molding machine body interior；
Safety door is set on the outside of clamping mechanism；
Monitoring support is set to top position on the outside of safety door；
Monitoring structure is set on the outside of safety door, monitoring support top position；
Detection structure is assisted, is set to injection molding machine body interior, two side position of mould-locking structure；
It shows structure, is set to injection molding machine ontology side；
Alarm structure is set to position at the upper side of injection molding machine ontology.
Optionally, the monitoring structure includes：
Camera is set on the outside of safety door, on monitoring support；
Face face recognizer, is set to inside camera.
Optionally, the auxiliary detection structure includes:
Image acquisition device is set to injection molding machine body interior, two side position of mould-locking structure；
Image Processing Structure is set to display one side position of structure.
Optionally, the camera is an infrared ray high-definition camera.
Optionally, described image collector is two CCD cameras.
Optionally, described image processing structure is a Computing system.
Optionally, the LED light that the alarm structure carries voice alarm function for one.
Optionally, the display structure is a display.
The present invention also discloses a kind of auto parts injection moulding process monitoring method, and the method comprising the steps of：When injection molding machine safety
Door is opened, and monitoring structure brings into operation；
Camera brings into operation, and camera function is opened；
Face appearance identifier carries out appearance identification to operating personnel；
Staff is identified as, no instruction is sent out, and injection molding machine mold changing operation starts；
Non-working person is identified as, camera, which takes pictures and sends out instruction, is sent to alarm structure；
Injection molding machine mold changing operation terminates, and safety door is closed, auxiliary detection structure operation；
Image acquisition device acquires clamping mechanism image, is sent to Image Processing Structure；
Image has been stored in Image Processing Structure comparing calculation machine system；
Comparison is normal, and no instruction is sent out, injection molding machine normal operation；
Comparison is abnormal, sends out and instructs and be sent to alarm structure and show structure, injection molding machine is out of service.
Compared to the prior art, a kind of auto parts injection moulding process monitoring structure of the invention and method, by being arranged on
Monitoring structure on safety door can accurately identify that staff and non-working person effectively ensure injection molding machine not by inoperative
The opening and operation that personnel deliberate are effective right further through the auxiliary detection structure of injection molding machine body interior clamping mechanism both sides
The mold changing operation that staff changes the mold after work carries out one-time detection, effectively reduces the rudimentary mistake that mold changing work is violated
Accidentally, the validity of work is improved, mould risk is hit in reduction.By the present invention a kind of auto parts injection moulding process monitoring structure and
On the other hand method also to personnel operate in injection moulding process and injection molding process is effectively monitored, specifies operation people
Member calls to account to subsequent, examines and also achieved the effect that responsibility is clearly demarcated.
Description of the drawings
Fig. 1 is a kind of auto parts injection moulding process monitoring device overall schematic of the present invention.
Fig. 2 is a kind of auxiliary detection device schematic diagram of auto parts injection moulding process monitoring device of the present invention.
Fig. 3 is a kind of auto parts injection moulding process monitoring method flow diagram of the present invention.
In figure：
Injection molding machine ontology -101；Mould-locking structure -102；Safety door -103；Monitoring support -104；Alarm structure -105；Display
Structure -106；Monitoring structure -200；Camera -201；Assist detection structure -300；Image acquisition device -301；Image procossing knot
Structure -302.
Step S101：When injection molding machine safety door is opened, monitoring structure brings into operation；
Step S102：Camera brings into operation, and camera function is opened；
Step S103：Face face recognizer (not shown) carries out appearance identification to operating personnel；
Step S104：Staff is identified as, no instruction is sent out, and injection molding machine mold changing operation starts；
Step S105：Non-working person is identified as, camera, which takes pictures and sends out instruction, is sent to alarm structure；
Step S106：Injection molding machine mold changing operation terminates, and safety door is closed, auxiliary detection structure operation；
Step S107：Image acquisition device acquires clamping mechanism image, is sent to Image Processing Structure；
Step S108：Image has been stored in Image Processing Structure comparing calculation machine system；
Step S109：Comparison is normal, and no instruction is sent out, injection molding machine normal operation；
Step S110：Comparison is abnormal, sends out and instructs and be sent to alarm structure and show structure, injection molding machine is out of service.
Specific embodiment
The detailed features and advantage of the narration present invention in detail in embodiments below, content are enough to make any to be familiar with
Relevant art understands the technology contents of the present invention and implements according to this, and content according to disclosed by this specification, applies for a patent
Range and schema, it is any to be familiar with relevant art and be readily understood upon the relevant purpose of the present invention and advantage.Following embodiment
For the viewpoint of the present invention is further described, but it is non-with any implementation detail limitation scope of the invention.
Please refer to Fig.1 and Fig. 2 shown in, Fig. 1 be the present invention a kind of auto parts injection moulding process monitoring device integrally illustrate
Figure.Fig. 2 is a kind of auxiliary detection device schematic diagram of auto parts injection moulding process monitoring device of the present invention.One kind of the present invention
Auto parts injection moulding process monitoring device, the device include：
Injection molding machine ontology 101；
Mould-locking structure 102 is set to inside injection molding machine ontology 101；
Safety door 103 is set to 102 outside of clamping mechanism；
Monitoring support 104 is set to 103 outside top position of safety door；
Monitoring structure 200 is set to 103 outside of safety door, 104 top position of monitoring support；
Detection structure 300 is assisted, is set to inside injection molding machine ontology 101,102 liang of side positions of mould-locking structure；
It shows structure 106, is set to 101 side of injection molding machine ontology；
Alarm structure 105 is set to 101 upper side position of injection molding machine ontology.
Wherein, the monitoring structure 200 includes：
Camera 201 is set on the outside of safety door 103, on monitoring support 104；
Face face recognizer (not shown), is set to inside camera 201.
Wherein, the auxiliary detection structure 300 includes:
Image acquisition device 301 is set to inside injection molding machine ontology 101,102 liang of side positions of mould-locking structure；
Image Processing Structure 302 is set to display 106 1 side position of structure.
Wherein, the camera 201 is an infrared ray high-definition camera.
Wherein, described image collector 301 is two CCD cameras.
Wherein, described image processing structure 302 is a Computing system.
Wherein, the LED light that the alarm structure 105 carries voice alarm function for one.
Wherein, the display structure 106 is a display.
Staff needs to replace die operation to injection molding machine, when the safety door 103 for opening injection molding machine, mounted on safety
Monitoring structure 200 on the monitoring support 104 of 103 top of door brings into operation.The camera 201 of monitoring structure 200 brings into operation
And imaged, be installed on the face face recognizer (not shown) inside camera 201 carry out to the appearance of operating personnel into
Row identification.Determine whether operating personnel are the staff that can be operated to injection molding machine, when recognition result is can grasp injection molding machine
During the staff of work, monitoring structure 200 normally images, injection molding machine normal operation.When recognition result can grasp injection molding machine to be non-
During the staff of work, the camera 201 of monitoring structure 200, which takes pictures to operating personnel and sends out instruction, is sent to alarm knot
Structure 105.Injection molding machine is out of service, and the alarm structure 105 at the upper side of injection molding machine, which can send out audio alert and open LED, to be referred to
Show lamp, warning relevant staff pays attention to.The photograph image that monitoring structure 200 is clapped when non-working person operates will be sent to
It is preserved in display structure 106, is once collected evidence to the liability accident subsequently occurred.
Mold changing operation, monitoring structure 200 are carried out when the staff that can be operated to injection molding machine opens injection molding machine safety door 103
201 whole process of camera imaged and preserved to computer, after changing the mold operation, staff closes safety door 103
Afterwards, the auxiliary detection structure 300 of 102 both sides of mould-locking structure inside injection molding machine ontology 101 brings into operation this moment.Positioned at lock
The image acquisition device 301 of 102 both sides of mode structure auxiliary detection structure 300 starts to carry out mold installation exercise Image Acquisition and incite somebody to action
Image after acquisition, which is sent in Image Processing Structure 302, carries out image comparison, so as to judge the die-filling operation of mold whether there is significantly
Error.Image Processing Structure 302 judges mold by carrying out comparison with the correct images being stored in before in computer system
Die-filling operation timely feedbacks information in injection molding machine or alarm structure 105 after whetheing there is apparent error.When auxiliary detection structure 300
It does not find to slip up, injection molding machine will be according to the operation normal operation of staff.When auxiliary detection structure 300 find error,
Instruction will be sent to alarm structure 105 and warn staff, injection molding machine is out of service.Staff is waited for carry out work inspection
It surveys, is detected again by auxiliary detection structure 300 after righting a wrong, until auxiliary detection structure 300 is slipped up without discovery, note
Molding machine normal operation.
It please refers to shown in Fig. 3, Fig. 3 is a kind of auto parts injection moulding process monitoring method flow diagram of the present invention.This
Invention also discloses a kind of auto parts injection moulding process monitoring method, and the method comprising the steps of：
Step S101：When injection molding machine safety door 103 is opened, monitoring structure 200 brings into operation；
Step S102：Camera 201 brings into operation, and camera function is opened；
Step S103：Face face recognizer (not shown) carries out appearance identification to operating personnel；
Step S104：Staff is identified as, no instruction is sent out, and injection molding machine mold changing operation starts；
Step S105：Non-working person is identified as, camera 201, which takes pictures and sends out instruction, is sent to alarm structure 105；
Step S106：Injection molding machine mold changing operation terminates, and safety door 103 is closed, and auxiliary detection structure 300 is run；
Step S107：Image acquisition device 301 acquires 102 image of clamping mechanism, is sent to Image Processing Structure 302；
Step S108：Image has been stored in 302 comparing calculation machine system of Image Processing Structure；
Step S109：Comparison is normal, and no instruction is sent out, injection molding machine normal operation；
Step S110：Comparison is abnormal, sends out and instructs and be sent to alarm structure 105 and display structure 106, injection molding machine stopping
Operation.
In conclusion a kind of auto parts injection moulding process monitoring device of the present invention, by being arranged on safety door 103
Monitoring structure 200 can accurately identify that staff effectively ensures that injection molding machine is not deliberated by non-working person with non-working person
Opening and operation, it is effective right further through the auxiliary detection structure 300 of 101 inside clamping mechanism of injection molding machine ontology, 102 both sides
The mold changing operation that staff changes the mold after work carries out one-time detection, effectively reduces the rudimentary mistake that mold changing work is violated
Accidentally, the validity of work is improved, mould risk is hit in reduction.By the present invention a kind of auto parts injection moulding process monitoring device and
On the other hand method also to personnel operate in injection moulding process and injection molding process is effectively monitored, specifies operation people
Member calls to account to subsequent, examines and also achieved the effect that responsibility is clearly demarcated.
Claims (9)
1. a kind of auto parts injection moulding process monitoring device, which is characterized in that the device includes：
Injection molding machine ontology；
Mould-locking structure is set to injection molding machine body interior；
Safety door is set on the outside of clamping mechanism；
Monitoring support is set to top position on the outside of safety door：
Monitoring structure is set on the outside of safety door, monitoring support top position；
Detection structure is assisted, is set to injection molding machine body interior, two side position of mould-locking structure；
It shows structure, is set to injection molding machine ontology side；
Alarm structure is set to position at the upper side of injection molding machine ontology.
2. auto parts injection moulding process monitoring device according to claim 1, which is characterized in that the monitoring structure packet
It includes：
Camera is set on the outside of safety door, on monitoring support；
Face face recognizer, is set to inside camera.
3. auto parts injection moulding process monitoring device according to claim 1, which is characterized in that the auxiliary detection structure
Including：
Image acquisition device is set to injection molding machine body interior, two side position of mould-locking structure；
Image Processing Structure is set to display one side position of structure.
4. auto parts injection moulding process monitoring device according to claim 2, which is characterized in that the camera is red for one
Outside line high-definition camera.
5. auto parts injection moulding process monitoring device according to claim 3, which is characterized in that described image collector is
Two CCD cameras.
6. auto parts injection moulding process monitoring device according to claim 3, which is characterized in that described image processing structure
For a Computing system.
7. auto parts injection moulding process monitoring device according to claim 1, which is characterized in that the alarm structure is one
LED light with voice alarm function.
8. auto parts injection moulding process monitoring device according to claim 1, which is characterized in that the display structure is one
Display.
9. a kind of auto parts injection moulding process monitoring method, which is characterized in that the method comprising the steps of：
When injection molding machine safety door is opened, monitoring structure brings into operation；
Camera brings into operation, and camera function is opened；
Face appearance identifier carries out appearance identification to operating personnel；
Staff is identified as, no instruction is sent out, and injection molding machine mold changing operation starts；
Non-working person is identified as, camera, which takes pictures and sends out instruction, is sent to alarm structure；
Injection molding machine mold changing operation terminates, and safety door is closed, auxiliary detection structure operation；
Image acquisition device acquires clamping mechanism image, is sent to Image Processing Structure；
Image has been stored in Image Processing Structure comparing calculation machine system；
Comparison is normal, and no instruction is sent out, injection molding machine normal operation；
Comparison is abnormal, sends out and instructs and be sent to alarm structure and show structure, injection molding machine is out of service.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810256923.1A CN108262927A (en) | 2018-03-27 | 2018-03-27 | A kind of auto parts injection moulding process monitoring device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810256923.1A CN108262927A (en) | 2018-03-27 | 2018-03-27 | A kind of auto parts injection moulding process monitoring device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108262927A true CN108262927A (en) | 2018-07-10 |
Family
ID=62777931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810256923.1A Pending CN108262927A (en) | 2018-03-27 | 2018-03-27 | A kind of auto parts injection moulding process monitoring device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108262927A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111383457A (en) * | 2018-12-30 | 2020-07-07 | 浙江宇视科技有限公司 | Parking space state detection method and device, equipment and storage medium |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016175057A1 (en) * | 2015-04-29 | 2016-11-03 | Ｔｏｗａ株式会社 | Article manufacturing apparatus and manufacturing method |
| CN106626381A (en) * | 2016-08-31 | 2017-05-10 | 李军 | Shooting device used for 3D printer |
| CN208068800U (en) * | 2018-03-27 | 2018-11-09 | 斯沃博达汽车电子（昆山）有限公司 | A kind of auto parts injection moulding process monitoring device |
-
2018
- 2018-03-27 CN CN201810256923.1A patent/CN108262927A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016175057A1 (en) * | 2015-04-29 | 2016-11-03 | Ｔｏｗａ株式会社 | Article manufacturing apparatus and manufacturing method |
| CN106626381A (en) * | 2016-08-31 | 2017-05-10 | 李军 | Shooting device used for 3D printer |
| CN208068800U (en) * | 2018-03-27 | 2018-11-09 | 斯沃博达汽车电子（昆山）有限公司 | A kind of auto parts injection moulding process monitoring device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111383457A (en) * | 2018-12-30 | 2020-07-07 | 浙江宇视科技有限公司 | Parking space state detection method and device, equipment and storage medium |
| CN111383457B (en) * | 2018-12-30 | 2021-02-09 | 浙江宇视科技有限公司 | Parking space state detection method and device, equipment and storage medium |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108154696A (en) | Car accident manages system and method | |
| WO2019238142A2 (en) | Vehicle monitoring system and vehicle monitoring method | |
| CN108262927A (en) | A kind of auto parts injection moulding process monitoring device and method | |
| CN208068800U (en) | A kind of auto parts injection moulding process monitoring device | |
| KR102327807B1 (en) | System for judging siuation of elevator based on Artificial intelligence | |
| JP3902531B2 (en) | Train fixed position stop support device | |
| CN108625709A (en) | A kind of vehicle window control system and control method of identification child | |
| WO2017206152A1 (en) | Method and device for counting vehicle passengers | |
| CN112578172A (en) | A visual monitoring device of multidimension for batch meter | |
| CN116092003A (en) | Automatic identification method for preventing lifting of collection card based on multi-view visual detection | |
| CN205450589U (en) | Subway station table screen covers door control system based on PID | |
| CN109727426A (en) | A kind of mechanical garage personnel are strayed into monitoring identification early warning system and detection method | |
| CN213339118U (en) | Self-service customs clearance checking system for vehicles entering and leaving | |
| JP2019192069A (en) | Notification device and notification method | |
| CN107273811B (en) | Motor-car uses three layers of job platform cab apron method for monitoring state | |
| CN112343657A (en) | Mine underground air door identification and abnormal state monitoring method | |
| CN205472076U (en) | Elevator trouble stoppage in transit autoalarm | |
| JP2009029582A (en) | Elevator door control device and method | |
| CN107516079A (en) | A kind of demographic using recognition of face and warning system and its method | |
| CN105966693A (en) | Automatic anti-collision device for packaging machine platens | |
| CN205743430U (en) | A kind of hatch door control system of ATM protective cabin | |
| JP2005153051A (en) | Safety device of working machine | |
| CN209388464U (en) | A kind of mechanical garage personnel are strayed into monitoring identification early warning system | |
| JP6875055B2 (en) | Computer system, repair recording method and program | |
| TWI830617B (en) | Machine unintentional action prediction method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180710 |