CN108262850B - A kind of raw material mixing system for ceramic insulator processing - Google Patents
A kind of raw material mixing system for ceramic insulator processing Download PDFInfo
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- CN108262850B CN108262850B CN201810036002.4A CN201810036002A CN108262850B CN 108262850 B CN108262850 B CN 108262850B CN 201810036002 A CN201810036002 A CN 201810036002A CN 108262850 B CN108262850 B CN 108262850B
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- Prior art keywords
- cabinet
- supporting plate
- iron
- chamber
- mud
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C1/00—Apparatus or methods for obtaining or processing clay
- B28C1/02—Apparatus or methods for obtaining or processing clay for producing or processing clay suspensions, e.g. slip
- B28C1/06—Processing suspensions, i.e. after mixing
- B28C1/08—Separating suspensions, e.g. for obtaining clay, for removing stones; Cleaning clay slurries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C2201/00—Details of magnetic or electrostatic separation
- B03C2201/18—Magnetic separation whereby the particles are suspended in a liquid
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention belongs to electric insulators to process auxiliary field of mechanical technique, specifically a kind of raw material mixing system for ceramic insulator processing, including cabinet, swage block, rotating module, compression module, stabilizer blade and partition are removed, box house middle position is provided with column；Partition is vertically installed at the bottom of box, and partition two sides extend respectively into cabinet wall and column outer surface, and box house is evenly divided into four identical cavitys by partition, respectively suction iron chamber, cleaning chamber, drying chamber and deferrization chamber；Except swage block is located in the box body portion, except swage block is used to for the ferrous contaminants in mud being sucked out；Rotating module is used for and except swage block cooperates, makes to inhale iron, cleaning, drying and deferrization work except the realization of iron module synchronization；Compression module is used to provide compressed air for the drying process except swage block.The present invention can be realized the clean separation of iron and mud, not will cause mud waste；Meanwhile improving the recovery utilization rate of iron.
Description
Technical field
The invention belongs to electric insulators to process auxiliary field of mechanical technique, specifically a kind of to be used for ceramic insulator
The raw material mixing system of processing.
Background technique
Insulator is a kind of special insulation control, can be played an important role in overhead transmission lines, between one's early years absolutely
Edge is chiefly used in electric pole, and the one end for being slowly developed in high type high-tension bus-bar connection tower has hung the insulator of many plate-likes, it is
In order to increase creepage distance, usually it is made of glass or ceramics, is just insulator, insulator should not be negative due to environment and electricity
Lotus condition various electromechanical stress caused by changing and fail, otherwise insulator would not generate great effect, will damage
The use and service life of the whole route of evil；Generally there are commonly ceramic insulator, glass fiber reinforced plastic insulator, composite insulations for insulator
Son and semiconducting insulation.
Porcelain insulator is most a kind of insulators at present, and the main material of porcelain insulator production is mud,
But need as the molding mud of porcelain insulator by specially treated, the mud of porcelain insulator needs to contain in mud
There is fine metal to be removed, it is exactly ferrous components that wherein fine metal content is highest, at present for this block of slurry iron-removing technique
It is all much to carry out inhaling iron processing operation using artificial, and for the scum of suction without subsequent recovery processing, not only mud is removed
Iron process occupies a large amount of labours, and de-ironing efficiency is low, and utilizes to scum non-recovery is sucked out, and causes the wasting of resources.
Also occur in the prior art some ceramic insulators remove iron technical solution, such as application No. is
A Chinese patent of CN201720040611.8 discloses a kind of high-voltage fence line porcelain insulator slurry iron-removing equipment, packet
Include bracket, mud agitating device, slurry conveying device, stick magnet, gripping manipulator, mobile deironing apparatus, scum conveying baking
Equipment for drying and scum screening plant；The mud agitating device is located on the right side of slurry conveying device, stick magnet lay out in parallel
In slurry conveying device, gripping manipulator is mounted on top on the left of mobile deironing apparatus, and mobile deironing apparatus is stirred positioned at mud
It mixes immediately ahead of device, scum conveys drying unit and is located at mobile deironing apparatus lower right-hand side position, the installation of scum screening plant
Immediately ahead of scum conveying drying unit.Although the technical solution can be realized the removal to iron in mud, but the technical solution
Structure is complicated, manufacturing cost is high, is unsuitable for large-scale promotion use；Meanwhile iron removal be easy to cause the loss, unfavorable of mud
In reduction production cost.
In consideration of it, it is of the present invention it is a kind of for ceramic insulator processing raw material mixing system, can be realized iron with
The clean separation of mud simultaneously forms dry iron powder, and structure is simple, specifically has the beneficial effect that:
1. a kind of raw material mixing system for ceramic insulator processing of the present invention, of the present invention to remove swage
Block, rotating module and compression module cooperate with each other, except swage block inhales iron automatically under the drive of rotating module, cleans, blows
Dry and deferrization work, reduces labor intensity, iron can be made to obtain clean separation, avoid the waste of mud, improve iron
Recovery utilization rate, reduce the cost of enterprise.
2. a kind of raw material mixing system for ceramic insulator processing of the present invention, the rotating module and compression
Module cooperates, and compression module generates compressed air using the rotation of rotating module, and compressed air derives from electromagnetic wave heating
Device adds thermogenetic hot-air to mud, while the compression hot-air generated preferably realizes the energy for the drying to iron
It efficiently utilizes, avoid increasing extra power source, structure, the cost for simplifying device are lower.
3. a kind of raw material mixing system for ceramic insulator processing of the present invention, described except swage block is rotating
It can be completed at the same time under module mating reaction and inhale iron, cleaning, drying and deferrization work, greatly improve the efficiency except iron, together
When can remove iron when mud is further stirred, improve the performance of mud.
Summary of the invention
In order to make up for the deficiencies of the prior art, the invention proposes a kind of raw material mixed stockers for ceramic insulator processing
System, present invention is mainly used for the clean separations for realizing iron and mud.The present invention is by removing swage block, rotating module and compression module
Cooperate with each other can be realized inhale iron, cleaning, drying and deferrization work, not will cause mud waste；Meanwhile the present invention produces
Raw drying iron powder facilitates the effective use of iron, improves the recovery utilization rate of iron, reduces the production cost of enterprise.
The technical solution adopted by the present invention to solve the technical problems is: of the present invention a kind of for ceramic insulator
The raw material mixing system of processing, including cabinet, swage block, rotating module, compression module, stabilizer blade and partition are removed, the cabinet is logical
Cross stabilizer blade and be fixed on ground, cabinet is the cylindrical body of upper end opening, and box house middle position is provided with column, column top with
The top of cabinet is in sustained height；The partition quantity is four, and partition section is sector structure, and partition is vertically installed at cabinet
Bottom, partition two sides extend respectively into cabinet wall and column outer surface, and box house is evenly divided into four phases by partition
Same cavity, respectively suction iron chamber, cleaning chamber, drying chamber and deferrization chamber, the bottom of four cavitys of cabinet are provided with discharge port,
Partition top and cabinet top are in sustained height；It is described to be located in the box body portion except swage block, except swage block is for will be in mud
Ferrous contaminants be sucked out, and further by ferrous contaminants mud clean and drying, obtain clean ferrous contaminants；Described turn
Dynamic model block is used for and except swage block cooperates, makes to inhale iron, cleaning, drying and deferrization work except the realization of iron module synchronization, improves
Working efficiency；The compression module is used to provide compressed air for the drying process except swage block.
The swage block that removes includes cover board, supporting plate, electromagnet one and wave heater, and the cover board is located on cabinet
Side, cover plate diameter are greater than the internal diameter of cabinet；The supporting plate is placed on box house vertically, is fixed on cover board bottom surface at the top of supporting plate
On, supporting plate section is sector, and supporting plate is concentric with column, and supporting plate side and bottom do not connect with cabinet wall and column outer surface
It touches, is arranged at intervals with two supporting plates in each cavity of cabinet, the surface of supporting plate is equipped with laminar electromagnet one；It is described
Wave heater is mounted on the suction iron cavity wall of cabinet, and electromagnetic wave heating equipment is used to improve the temperature for inhaling the intracavitary mud of iron
Degree reduces the viscosity of mud, increases the mobility of mud, improves the suction of ferrous contaminants in electromagnet a pair of mud on supporting plate
Attached effect.When work, cover board carrys out back rotation along vertical axis under the drive of rotating module within the scope of certain angle, from
And cabinet inhales the intracavitary supporting plate of iron and stirs mud, is adsorbed on the ferrous contaminants in mud on supporting plate by electromagnet one, it is suitable
Benefit realizes the work for inhaling iron；After supporting plate persistently carrys out back rotation for a period of time, rotating module drives cover board and supporting plate to remove case
Body simultaneously makes supporting plate linear transformation position between four cavitys of cabinet, and cabinet inhales the intracavitary supporting plate of iron and turns to cleaning chamber
Interior, while cabinet cleans intracavitary supporting plate to turn to drying intracavitary, cabinet dries up intracavitary supporting plate intracavitary, the cabinet that turns to deferrization
It is intracavitary that the intracavitary supporting plate of deferrization turns to cleaning；Rotating module continues to swing with cover board and supporting plate at this time, and cleaning chamber stores
Clear water, supporting plate clean the mud on supporting plate when cleaning intracavitary swing；The supporting plate cleaned up carries this ferrous contaminants cabinet
Drying intracavitary realization drying, keep the drying regime of ferrous contaminants, enter back into deferrization chamber, absorption ferrous contaminants are from branch on supporting plate
It falls off on plate and falls into deferrization chamber；In this way, the intracavitary supporting plate of deferrization can carry out the work of suction ironworker next time again, greatly improve
Inhale the efficiency of iron.
Level offered liquid bath on the supporting plate, crossed the two sides of liquid bath perforation supporting plate, when supporting plate rotates, case is intracorporal
Mud can pass through supporting plate and realize that flowing, crossing in liquid bath for supporting plate be provided with deflector, and deflector is plate structure, cabinet it is every
Deflector section on the intracorporal one of supporting plate of one chamber is inverted V type structure, and the deflector side of inverted V type structure is fixed on branch
Plate is crossed in the vertical side walls of liquid bath two sides, and inverted V type structure falls into deferrization chamber convenient for ferrous contaminants from supporting plate under the effect of gravity
Interior, the deflector of inverted V type structure is vertically arranged with several layers in supporting plate, on another intracorporal supporting plate of each chamber of cabinet
Deflector is fixed on supporting plate vertically and crosses on the inner wall up and down of liquid bath, several deflectors are laterally homogeneous in supporting plate to be provided with.Case
The deflector being arranged in two supporting plates of internal same cavity is in that similar plumbness is arranged, can be realized the abundant agitation of mud,
It preferably ensure that and inhale coming into full contact with for iron intracavitary mud and supporting plate, ensure that the effect for inhaling iron；Meanwhile when supporting plate enters case
After the deferrization chamber of body, the special structure of deflector enables the ferrous contaminants on supporting plate as the swing of supporting plate is in gravity
The deferrization for falling into cabinet from supporting plate completely down is intracavitary, without increasing additional power source, while guaranteeing deferrization effect, and letter
The structure of device is changed.
The rotating module includes hydraulic cylinder, steering engine and rubber strip, and column upper surface middle position offers resigning
The bottom of slot, column recessing groove coaxially offers mounting groove；The hydraulic cylinder is fixed in the mounting groove of column；The steering engine is solid
It is scheduled on the piston rod top end of hydraulic cylinder, steering engine output shaft is mounted on the bottom of cover board, and steering engine is for driving cover board to rotate；The rubber
Adhesive tape is mounted on the top of cabinet, and rubber strip is used to that cover board to be avoided to contact with the direct of cabinet, mitigates the abrasion of cover board.Due to rudder
The angle that machine can preferably control rotation thereby may be ensured that supporting plate can sufficiently stir mud in cabinet, improve supporting plate
Suction iron effect, when steering engine drive supporting plate cabinet suction iron it is intracavitary carry out inhale ironworker make when, hydraulic cylinder does not work, and cover board passes through
Rubber strip is contacted with cabinet, and the presence of rubber strip makes resistance of the cover board in rotation reduce, wear reduction, improves cover board
Service life；After suction iron intracavitary work one end time of the supporting plate in cabinet, hydraulic cylinder drives steering engine to move upwards, hydraulic cylinder
Supporting plate is fully removed cabinet, then, steering engine drives cover board to rotate 90 degree, smoothly realizes supporting plate in four cavitys of cabinet
It is intracavitary to be just transferred to cleaning for interior linear transformation position, the so intracavitary supporting plate of suction iron.
The compression module include fixed frame, inflator, tracheae, contact ball, compressed spring one, air accumulator, solenoid valve and
Aeration tube, the external peripheral surface of the cover board are symmetrical arranged there are four identical boss, and the center line of boss is located at
On the center line of four cavitys of cabinet, boss is about center line symmetrical structure；The inflator quantity is two, inflator
It is mounted on cabinet by fixed frame to dry up on the outside of chamber, inflator is located at the two sides of the corresponding boss of drying chamber, inflator
Horizontally disposed, the air inlet of inflator is connected by tracheae with the suction iron chamber of cabinet, and the head of inflator piston bar, which is provided with, to be connect
Touch ball；The minimum point contact of contact ball boss two sides corresponding with chamber is dried up；The compressed spring one is located at inflator
Piston rod on, compressed spring one for make contact ball contacted always with the boss on cover board；The air accumulator is located on cover board
Side, air accumulator are connected by solenoid valve with the gas outlet of inflator, and gas storage top tank structure is provided with insulating layer；The aeration tube is located at
The drying of cabinet is intracavitary, and the compressed air in air accumulator is blown out by aeration tube, realizes that supporting plate is drying up intracavitary drying.It is inhaling
When the intracavitary wave heater of iron increases mud temperature, cabinet is inhaled the intracavitary air of iron and is equally heated；Steering engine drives cover board
When carrying out back rotation within the scope of certain angle, cabinet is inhaled the intracavitary hot-air of iron under the action of boss and is sucked out and defeated by inflator
It is sent in air accumulator, the insulating layer in air accumulator makes internal air themperature be able to maintain a period of time, two inflators
Design has an inflator that can will inhale the intracavitary hot-air of iron always and extracts out and store up so that no matter cover board is rotated forward or inverted
There are in air accumulator；Gas in air accumulator passes through solenoid valve control again and dries up intracavitary aeration tube blowout, hot-air from cabinet
Rapid draing, the utilization rate that the supporting plate of rotation improves dry effect, improves the energy are carried out to intracavitary supporting plate is dried up.
The beneficial effects of the present invention are:
2. a kind of raw material mixing system for ceramic insulator processing of the present invention, of the present invention to remove swage
Block, rotating module and compression module cooperate with each other, except swage block inhales iron automatically under the drive of rotating module, cleans, blows
Dry and deferrization work, reduces labor intensity, iron can be made to obtain clean separation, avoid the waste of mud, improve iron
Recovery utilization rate, reduce the cost of enterprise.
2. a kind of raw material mixing system for ceramic insulator processing of the present invention, the rotating module and compression
Module cooperates, and compression module generates compressed air using the rotation of rotating module, and compressed air derives from electromagnetic wave heating
Device adds thermogenetic hot-air to mud, while the compression hot-air generated preferably realizes the energy for the drying to iron
It efficiently utilizes, avoid increasing extra power source, structure, the cost for simplifying device are lower.
3. a kind of raw material mixing system for ceramic insulator processing of the present invention, described except swage block is rotating
It can be completed at the same time under module mating reaction and inhale iron, cleaning, drying and deferrization work, greatly improve the efficiency except iron, together
When can remove iron when mud is further stirred, improve the performance of mud.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings.
Fig. 1 is main view of the invention；
Fig. 2 is A-A cross-sectional view in Fig. 1；
Fig. 3 is B-B cross-sectional view in Fig. 2；
Fig. 4 is C-C cross-sectional view in Fig. 2；
Fig. 5 is D-D cross-sectional view in Fig. 2；
In figure: cabinet 1 removes swage block 2, rotating module 3, compression module 4, stabilizer blade 5, partition 6, column 11, cover board 21, branch
Plate 22, wave heater 23, deflector 221, hydraulic cylinder 31, steering engine 32, rubber strip 33, fixed frame 41, is beaten deflector 221
Inflator 42, contact ball 43, air accumulator 44.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As shown in Figures 1 to 5, a kind of raw material mixing system for ceramic insulator processing of the present invention, including
Cabinet 1 removes swage block 2, rotating module 3, compression module 4, stabilizer blade 5 and partition 6, and the cabinet 1 is fixed on ground by stabilizer blade 5
Face, cabinet 1 are the cylindrical body of upper end opening, and 1 bosom position of cabinet is provided with column 11,11 top of column and cabinet 1
Top is in sustained height；6 quantity of partition is four, and 6 section of partition is sector structure, and partition 6 is vertically installed at 1 bottom of cabinet
Portion, 6 two sides of partition extend respectively into 11 outer surface of 1 inner wall of cabinet and column, and partition 6 will be evenly divided into four inside cabinet 1
A identical cavity, respectively suction iron chamber, cleaning chamber, drying chamber and deferrization chamber, the bottom of 1 four cavitys of cabinet are provided with out
Material mouth, 6 top of partition and 1 top of cabinet are in sustained height；The swage block 2 that removes is located inside cabinet 1, except swage block 2 is used
It is sucked out in by the ferrous contaminants in mud, and further the mud on ferrous contaminants is cleaned and dried up, obtain clean iron content
Impurity；The rotating module 3 is used for and except swage block 2 cooperates, make to realize except swage block 2 is synchronous inhale iron, cleaning, drying and
Deferrization work, improves working efficiency；The compression module 4 is used to provide compressed air for the drying process except swage block 2.
The swage block 2 that removes includes cover board 21, supporting plate 22, electromagnet one and wave heater 23, the cover board 21
Above cabinet 1,21 diameter of cover board is greater than the internal diameter of cabinet 1；The supporting plate 22 is placed on vertically inside cabinet 1, and supporting plate 22 pushes up
Portion is fixed on 21 bottom surface of cover board, and 22 section of supporting plate is sector, and supporting plate 22 and column 11 are concentric, and 22 side of supporting plate and bottom are not
With 11 appearance face contact of 1 inner wall of cabinet and column, two supporting plates 22, supporting plate 22 are arranged at intervals in each cavity of cabinet 1
Surface be equipped with laminar electromagnet one；The wave heater 23 is mounted on the suction iron cavity wall of cabinet 1, electromagnetism
Wave heating equipment is used to improve the temperature for inhaling the intracavitary mud of iron, reduces the viscosity of mud, increases the mobility of mud, improves
The adsorption effect of ferrous contaminants in electromagnet a pair of mud on supporting plate 22.When work, cover board 21 is under the drive of rotating module 3
Carry out back rotation within the scope of certain angle along vertical axis, thus, cabinet 1 inhales the intracavitary supporting plate 22 of iron and stirs mud, makes
Ferrous contaminants in mud are adsorbed on supporting plate 22 by electromagnet one, smoothly realize the work for inhaling iron；When supporting plate 22 continues
After carrying out back rotation for a period of time, rotating module 3 drives cover board 21 and supporting plate 22 removes cabinet 1 and makes supporting plate 22 in cabinet 1
Linear transformation position between four cavitys, it is intracavitary that the intracavitary supporting plate 22 of the suction iron of cabinet 1 turns to cleaning, while cabinet 1 cleans chamber
Interior supporting plate 22 turns to that drying is intracavitary, and cabinet 1 dries up intracavitary supporting plate 22 and turns to that deferrization is intracavitary, and 1 deferrization of cabinet is intracavitary
It is intracavitary that supporting plate 22 turns to cleaning；Rotating module 3 continues to swing with cover board 21 and supporting plate 22 at this time, and cleaning chamber stores clearly
Water, supporting plate 22 clean the mud on supporting plate 22 when cleaning intracavitary swing；The supporting plate 22 cleaned up carries this ferrous contaminants
The intracavitary realization drying of the drying of cabinet 1, keeps the drying regime of ferrous contaminants, enters back into deferrization chamber, adsorb iron content on supporting plate 22
Impurity falls off from supporting plate 22 falls into deferrization chamber；Make in this way, the intracavitary supporting plate 22 of deferrization can carry out suction ironworker next time again,
Greatly improve the efficiency for inhaling iron.
Level offered liquid bath on the supporting plate 22, crossed the two sides of liquid bath perforation supporting plate 22, when supporting plate 22 rotates, case
Mud in body 1 can pass through supporting plate 22 and realize that flowing, crossing in liquid bath for supporting plate 22 are provided with deflector 221, and deflector 221 is
Plate structure, 221 section of deflector on the intracorporal one of supporting plate 22 of each chamber of cabinet 1 are inverted V type structure, inverted V type
221 side of deflector of structure is fixed on supporting plate 22 and crosses in the vertical side walls of liquid bath two sides, and inverted V type structure exists convenient for ferrous contaminants
Fall into that deferrization is intracavitary under gravity from supporting plate 22, the deflector 221 of inverted V type structure is vertically arranged with several in supporting plate 22
Layer, the deflector 221 on another intracorporal supporting plate 22 of each chamber of cabinet 1 is fixed on supporting plate 22 vertically and crosses the upper and lower interior of liquid bath
On wall, several deflectors 221 are laterally homogeneous in supporting plate 22 to be provided with.Setting in two supporting plates 22 of same cavity in cabinet 1
Deflector 221 be in that similar plumbness is arranged, can be realized the abundant agitation of mud, preferably ensure that and inhale the intracavitary mud of iron
Slurry comes into full contact with supporting plate 22, ensure that the effect for inhaling iron；Meanwhile after supporting plate 22 enters the deferrization chamber of cabinet 1, deflector
221 special structures enable the ferrous contaminants on supporting plate 22 as the swing of supporting plate 22 is under the effect of gravity completely from supporting plate
The deferrization that cabinet 1 is fallen on 22 is intracavitary, without increasing additional power source, while guaranteeing deferrization effect, simplifies device
Structure.
The rotating module 3 includes hydraulic cylinder 31, steering engine 32 and rubber strip 33, and the 11 upper surface middle position of column is opened
Equipped with recessing groove, the bottom of 11 recessing groove of column coaxially offers mounting groove；The hydraulic cylinder 31 is fixed on the installation of column 11
In slot；The steering engine 32 is fixed on the piston rod top end of hydraulic cylinder 31, and 32 output shaft of steering engine is mounted on the bottom of cover board 21, steering engine
32 for driving cover board 21 to rotate；The rubber strip 33 is mounted on the top of cabinet 1, and rubber strip 33 is for avoiding cover board 21 and case
The direct contact of body 1 mitigates the abrasion of cover board 21.Since the angle that steering engine 32 can preferably control rotation thereby may be ensured that
Supporting plate 22 can sufficiently stir mud in cabinet 1, improve the suction iron effect of supporting plate 22, when steering engine 32 drives supporting plate 22 in case
The suction iron of body 1 is intracavitary to carry out inhaling ironworker when making, and hydraulic cylinder 31 does not work, and cover board 21 is contacted by rubber strip 33 with cabinet 1, rubber
The presence of item 33 makes resistance of the cover board 21 in rotation reduce, wear reduction, improves the service life of cover board 21；Work as supporting plate
22 after suction iron intracavitary work one end time of cabinet 1, and hydraulic cylinder 31 drives steering engine 32 to move upwards, and hydraulic cylinder 31 is by supporting plate
22 are fully removed cabinet 1, and then, steering engine 32 drives cover board 21 to rotate 90 degree, smoothly realize supporting plate 22 at four of cabinet 1
It is intracavitary to be just transferred to cleaning for the intracorporal linear transformation position of chamber, the so intracavitary supporting plate 22 of suction iron.
The compression module 4 include fixed frame 41, inflator 42, tracheae, contact ball 43, compressed spring one, air accumulator 44,
Solenoid valve and aeration tube, the external peripheral surface of the cover board 21 is arranged symmetrically, and there are four identical boss, the centers of boss
Line is located on the center line of four cavitys of cabinet 1, and boss is about center line symmetrical structure；The number of inflator 42
Amount is two, and inflator 42 is mounted on cabinet 1 by fixed frame 41 and dries up on the outside of chamber, and it is corresponding that inflator 42 is located at drying chamber
Boss two sides, inflator 42 is horizontally disposed, and the air inlet of inflator 42 is connected by tracheae with the suction iron chamber of cabinet 1, beats
The head of 42 piston rod of inflator is provided with contact ball 43；The minimum point of the contact ball 43 boss two sides corresponding with chamber is dried up
Contact；The compressed spring one is located on the piston rod of inflator 42, compressed spring one for make contact ball 43 always with cover board
Boss contact on 21；The air accumulator 44 is located at 21 top of cover board, and air accumulator 44 passes through the outlet of solenoid valve and inflator 42
Mouth is connected, and 44 inner wall of air accumulator is provided with insulating layer；The drying that the aeration tube is located at cabinet 1 is intracavitary, the pressure in air accumulator 44
Contracting air is blown out by aeration tube, realizes that supporting plate 22 is drying up intracavitary drying.Make mud inhaling the intracavitary wave heater 23 of iron
When slurry temperature degree increases, cabinet 1 is inhaled the intracavitary air of iron and is equally heated；Steering engine 32 drives cover board 21 to come within the scope of certain angle
When back rotation, the intracavitary hot-air of the suction iron of cabinet 1 is sucked out under the action of boss and is transported in air accumulator 44 by inflator 42,
Insulating layer in air accumulator 44 makes internal air themperature be able to maintain the design of two inflators 42 for a period of time, so that
No matter cover board 21 is rotated forward or is inverted, and is had an inflator 42 that can will inhale the intracavitary hot-air of iron always and is extracted out and be stored in
In gas tank 44；Gas in air accumulator 44 passes through solenoid valve control again and dries up intracavitary aeration tube blowout, hot-air pair from cabinet 1
It dries up intracavitary supporting plate 22 and carries out rapid draing, the utilization rate that the supporting plate 22 of rotation improves dry effect, improves the energy.
Specific workflow:
When work, cover board 21 carrys out back rotation along vertical axis under the drive of rotating module 3 within the scope of certain angle,
To which cabinet 1 inhales the intracavitary supporting plate 22 of iron and stirs mud, and the ferrous contaminants in mud is made to be adsorbed on supporting plate by electromagnet one
On 22, the work for inhaling iron is smoothly realized；After supporting plate 22 persistently carrys out back rotation for a period of time, rotating module 3 drives cover board 21
And supporting plate 22 removes cabinet 1 and makes the linear transformation position between four cavitys of cabinet 1 of supporting plate 22, it is intracavitary that cabinet 1 inhales iron
Supporting plate 22 turn to cleaning it is intracavitary, while cabinet 1 clean intracavitary supporting plate 22 turn to drying it is intracavitary, cabinet 1 dries up intracavitary
Supporting plate 22 turn to that deferrization is intracavitary, it is intracavitary that the intracavitary supporting plate 22 of 1 deferrization of cabinet turns to cleaning；Rotating module 3 continues at this time
It is swung with cover board 21 and supporting plate 22, cleaning chamber stores clear water, and supporting plate 22 is when cleaning intracavitary swing by the mud on supporting plate 22
It washes and starches net；The supporting plate 22 cleaned up carries the intracavitary realization drying of drying of this ferrous contaminants cabinet 1, keeps the dry of ferrous contaminants
Dry state, enters back into deferrization chamber, and absorption ferrous contaminants fall off from supporting plate 22 on supporting plate 22 falls into deferrization chamber；In this way, deferrization chamber
Interior supporting plate 22 can carry out suction ironworker next time again and make, and greatly improve the efficiency for inhaling iron.Same cavity in cabinet 1
The deflector 221 being arranged in two supporting plates 22 is in that similar plumbness is arranged, can be realized the abundant agitation of mud, preferably guarantees
Coming into full contact with for the intracavitary mud of iron and supporting plate 22 is inhaled, ensure that the effect of suction iron；Meanwhile when supporting plate 22 enters cabinet 1
After deferrization chamber, the special structure of deflector 221 enables the ferrous contaminants on supporting plate 22 as the swing of supporting plate 22 is in gravity
The deferrization for falling into cabinet 1 under effect from supporting plate 22 completely is intracavitary, without increasing additional power source, is guaranteeing deferrization effect
Meanwhile simplifying the structure of device.
When steering engine 32 drive supporting plate 22 cabinet 1 suction iron it is intracavitary carry out inhale ironworker make when, hydraulic cylinder 31 does not work, cover board
21 are contacted by rubber strip 33 with cabinet 1, and the presence of rubber strip 33 makes resistance of the cover board 21 in rotation reduce, wear drop
It is low, improve the service life of cover board 21；After suction iron intracavitary work one end time of the supporting plate 22 in cabinet 1, hydraulic cylinder 31
Steering engine 32 is driven to move upwards, supporting plate 22 is fully removed cabinet 1 by hydraulic cylinder 31, and then, steering engine 32 drives the rotation of cover board 21 nine
Ten degree, supporting plate 22 is smoothly realized in the intracorporal linear transformation position of four chambers of cabinet 1, inhales the intracavitary supporting plate 22 of iron so just
It is intracavitary to be transferred to cleaning.
When inhaling the intracavitary wave heater 23 of iron increases mud temperature, cabinet 1 is inhaled the intracavitary air of iron and is equally added
Heat；When steering engine 32 drives cover board 21 to carry out back rotation within the scope of certain angle, inflator 42 inhales cabinet 1 under the action of boss
The intracavitary hot-air of iron is sucked out and is transported in air accumulator 44, and the insulating layer in air accumulator 44 enables internal air themperature
It is kept for a period of time, the design of two inflators 42, so that no matter cover board 21 is rotated forward or inverted, there is an inflator 42 always
The intracavitary hot-air of iron can will be inhaled to extract out and be stored in air accumulator 44；Gas in air accumulator 44 passes through solenoid valve control again
Intracavitary aeration tube blowout is dried up from cabinet 1, hot-air carries out rapid draing, the supporting plate 22 of rotation to intracavitary supporting plate 22 is dried up
The utilization rate for improving dry effect, improving the energy.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (5)
1. a kind of raw material mixing system for ceramic insulator processing, it is characterised in that: including cabinet (1), remove swage block
(2), rotating module (3), compression module (4), stabilizer blade (5) and partition (6), the cabinet (1) are fixed on ground by stabilizer blade (5)
Face, cabinet (1) are the cylindrical body of upper end opening, and cabinet (1) bosom position is provided with column (11), column (11) top with
The top of cabinet (1) is in sustained height；Partition (6) quantity is four, and partition (6) section is sector structure, and partition (6) is perpendicular
It directly is mounted on cabinet (1) bottom, partition (6) two sides extend respectively into cabinet (1) inner wall and column (11) outer surface, partition
(6) four identical cavitys will be evenly divided into inside cabinet (1), respectively suction iron chamber, cleaning chamber, drying chamber and deferrization chamber,
The bottom of (1) four cavity of cabinet is provided with discharge port, and partition (6) top and cabinet (1) top are in sustained height；It is described
Except swage block (2) is located at, cabinet (1) is internal, and the ferrous contaminants in mud are sucked out except swage block (2) are used for, and will further contain
Mud on iron tramp is cleaned and drying, obtains clean ferrous contaminants；The rotating module (3) is used for and removes swage block (2)
It cooperates, makes to realize except swage block (2) are synchronous and inhale iron, cleaning, drying and deferrization work, improve working efficiency；The compression
Module (4) is used for provide compressed air except the drying process of swage block (2).
2. a kind of raw material mixing system for ceramic insulator processing according to claim 1, it is characterised in that: described
Except swage block (2) includes cover board (21), supporting plate (22), electromagnet one and wave heater (23), the cover board (21) is located at
Above cabinet (1), cover board (21) diameter is greater than the internal diameter of cabinet (1)；The supporting plate (22) is placed on cabinet (1) inside vertically,
It is fixed on cover board (21) bottom surface at the top of supporting plate (22), supporting plate (22) section is sector, and supporting plate (22) and column (11) are concentric, branch
Plate (22) side and bottom not with cabinet (1) inner wall and column (11) appearance face contact, in each cavity of cabinet (1) between
Every setting, there are two supporting plate (22), and the surface of supporting plate (22) is equipped with laminar electromagnet one；The wave heater
(23) it is mounted on the suction iron cavity wall of cabinet (1), electromagnetic wave heating equipment is used to improve the temperature for inhaling the intracavitary mud of iron, makes
The viscosity of mud reduces, and increases the mobility of mud, improves the suction of ferrous contaminants in electromagnet a pair of mud on supporting plate (22)
Attached effect.
3. a kind of raw material mixing system for ceramic insulator processing according to claim 2, it is characterised in that: described
Level offered liquid bath on supporting plate (22), crossed the two sides of liquid bath perforation supporting plate (22), when supporting plate (22) rotates, cabinet (1)
Interior mud can pass through supporting plate (22) and realize that flowing, crossing in liquid bath for supporting plate (22) are provided with deflector (221), deflector
It (221) is plate structure, deflector (221) section on the intracorporal one of supporting plate (22) of each chamber of cabinet (1) is V
Type structure, deflector (221) side of inverted V type structure are fixed on supporting plate (22) and cross in the vertical side walls of liquid bath two sides, inverted V type knot
The deflector (221) of structure is vertically arranged with several layers, another intracorporal supporting plate of each chamber of cabinet (1) in supporting plate (22)
(22) deflector (221) on is fixed on supporting plate (22) vertically and crosses on the inner wall up and down of liquid bath, several deflectors (221) are propping up
It is laterally homogeneous in plate (22) to be provided with.
4. a kind of raw material mixing system for ceramic insulator processing according to claim 2, it is characterised in that: described
Rotating module (3) includes hydraulic cylinder (31), steering engine (32) and rubber strip (33), and column (11) the upper surface middle position opens up
There is recessing groove, the bottom of column (11) recessing groove coaxially offers mounting groove；The hydraulic cylinder (31) is fixed on column (11)
In mounting groove；The steering engine (32) is fixed on the piston rod top end of hydraulic cylinder (31), and steering engine (32) output shaft is mounted on cover board
(21) bottom, steering engine (32) is for driving cover board (21) to rotate；The rubber strip (33) is mounted on the top of cabinet (1), rubber
Adhesive tape (33) is used to avoid the direct contact of cover board (21) Yu cabinet (1), mitigates the abrasion of cover board (21).
5. a kind of raw material mixing system for ceramic insulator processing according to claim 2, it is characterised in that: described
Compression module (4) includes fixed frame (41), inflator (42), tracheae, contact ball (43), compressed spring one, air accumulator (44), electricity
Magnet valve and aeration tube, the external peripheral surface of the cover board (21) is arranged symmetrically, and there are four identical boss, the centers of boss
Line is located on the center line of four cavitys of cabinet (1), and boss is about center line symmetrical structure；The inflator
(42) quantity is two, and inflator (42) is mounted on cabinet (1) by fixed frame (41) and dries up on the outside of chamber, inflator (42) difference position
In the two sides of the corresponding boss of drying chamber, inflator (42) is horizontally disposed, and the air inlet of inflator (42) passes through tracheae and case
The suction iron chamber of body (1) is connected, and the head of inflator (42) piston rod is provided with contact ball (43)；The contact ball (43) and drying
The minimum point contact of the corresponding boss two sides of chamber；The compressed spring one is located on the piston rod of inflator (42), compresses bullet
Spring one is for contacting contact ball (43) with the boss on cover board (21) always；The air accumulator (44) is located on cover board (21)
Side, air accumulator (44) are connected by solenoid valve with the gas outlet of inflator (42), and air accumulator (44) inner wall is provided with insulating layer；Institute
State aeration tube be located at cabinet (1) drying it is intracavitary, compressed air in air accumulator (44) passes through aeration tube and blows out, and realizes supporting plate
(22) intracavitary drying is being dried up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810036002.4A CN108262850B (en) | 2018-01-15 | 2018-01-15 | A kind of raw material mixing system for ceramic insulator processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810036002.4A CN108262850B (en) | 2018-01-15 | 2018-01-15 | A kind of raw material mixing system for ceramic insulator processing |
Publications (2)
| Publication Number | Publication Date |
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| CN108262850A CN108262850A (en) | 2018-07-10 |
| CN108262850B true CN108262850B (en) | 2019-08-23 |
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| CN201810036002.4A Active CN108262850B (en) | 2018-01-15 | 2018-01-15 | A kind of raw material mixing system for ceramic insulator processing |
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Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2327448Y (en) * | 1998-05-14 | 1999-07-07 | 江生 | Magnetic separators with energy saving permanent magnets and automatic wet iron removal |
| CN201008805Y (en) * | 2006-12-28 | 2008-01-23 | 赵维珂 | Electric-magnetic iron remover |
| JP2010172823A (en) * | 2009-01-29 | 2010-08-12 | Osaka Magnet Roll Seisakusho:Kk | Device for removing fine iron-powder |
| EP2676734A1 (en) * | 2012-06-19 | 2013-12-25 | Siemens Aktiengesellschaft | Device for separating magnetic and/or magnetisable particles from a suspension and use of the same |
| CN204724317U (en) * | 2015-06-01 | 2015-10-28 | 龙泉瓯江青瓷有限公司 | A kind of ceramic raw material tramp iron separator |
| JP6027214B1 (en) * | 2015-06-11 | 2016-11-16 | 住友化学株式会社 | Film manufacturing method |
| CN107096639B (en) * | 2017-03-31 | 2018-08-14 | 徐志平 | Self-cleaning type permanent-magnetic iron expeller |
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Effective date of registration: 20190726 Address after: 412000 No. 170 Tongda Road, Baiguan Town, Lusong District, Zhuzhou City, Hunan Province Applicant after: Zhuzhou Chuangchun Technology Industry Co., Ltd. Address before: 510275 Zhongshan University, 135 West Xingang Road, Guangdong, Guangzhou, Haizhuqu District Applicant before: Lin Jicheng |
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