CN108262410A - Major diameter stainless steel cable and preparation method thereof - Google Patents
Major diameter stainless steel cable and preparation method thereof Download PDFInfo
- Publication number
- CN108262410A CN108262410A CN201611258838.6A CN201611258838A CN108262410A CN 108262410 A CN108262410 A CN 108262410A CN 201611258838 A CN201611258838 A CN 201611258838A CN 108262410 A CN108262410 A CN 108262410A
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- Prior art keywords
- stainless steel
- diameter
- pressure pipe
- strand wires
- pipe joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/46—Making other particular articles haberdashery, e.g. buckles, combs; pronged fasteners, e.g. staples
- B21D53/50—Making other particular articles haberdashery, e.g. buckles, combs; pronged fasteners, e.g. staples metal slide-fastener parts
Abstract
The present invention relates to a kind of major diameter stainless steel cables and preparation method thereof, including stainless steel steel strand wires and two pressure pipe joints, the pressure pipe joint is provided with endoporus, the endoporus of the pressure pipe joint is made of inclined hole and isometrical hole, the inclined hole diameter is tapered into from end toward centre, the minimum diameter of inclined hole is identical with the diameter in isometrical hole, tapered plug there are one being set on the central hair at the stainless steel steel strand wires both ends, stainless steel steel strand wires both ends respectively penetrate in the endoporus of pressure pipe joint and are integrated with pressure pipe joint by compression moulding, a diameter of 36~80mm of the stainless steel steel strand wires.The present invention uses new production technology, can process the product parameters such as the press type major diameter stainless steel cable of 36~80mm of diameter, minimum breaking force and meet relevant regulations, and shape is very round, more attractive.
Description
Technical field
The present invention relates to a kind of stainless steel cable and preparation method thereof, more particularly to a kind of major diameter stainless steel cable and its
Production method.
Background technology
Stainless steel cable on the market is divided into 2 kinds at present, and one kind is hot-cast type stainless steel cable, another kind be press type not
Become rusty steel cable；Drag-line below 36 millimeters of diameter is that the stainless steel cable of press type, 36 millimeters of diameter or more is hot-cast type.There is phase
36 millimeters can only be accomplished greatly, and also there are no more than 36 millimeters in actual production by closing the stainless steel cable of standard gauge level pressure
Stainless steel cable can use compression moulding.
In addition, existing press type stainless steel cable（As shown in Figure 1）Conventional crimping mode be upper pushing（Such as Fig. 2 institutes
Show）, the steel for wire drawing appearance pressed out in this way is not round enough, and not enough tightly, steel strand wires big 36mm just need 3000 tons of forcing press
It could press solid, the steel strand wires of bigger can not just crimp securely.And crimp head is somewhat flat, and both sides can be upper and lower
The contact surface of mould has two muscle, as shown in figure 3, this two muscle need later stage manual polishing to handle, takes very much.
Those skilled in the art knows, in actual production, the stainless steel cable of compacting is drawn than the stainless steel of hot-cast
Suo Chengben is low, and performance and appearance are the same.If can develop a kind of major diameter press type stainless steel cable and its
Production method will reduce the production cost of enterprise, improve the benefit of enterprise.
Invention content
The technical problem to be solved by the present invention is to：The major diameter stainless steel of a kind of press type, a diameter of 36~80mm are provided
Drag-line and preparation method thereof, the pressure pipe joint of the press type major diameter stainless steel cable crimp securely with stainless steel steel strand wires,
The product parameters such as minimum breaking force meet relevant regulations, and shape is very round, more attractive.
Solving the technical solution of above-mentioned technical problem is：A kind of major diameter stainless steel cable, including stainless steel steel strand wires and
Two pressure pipe joints, the pressure pipe joint are provided with endoporus, and the endoporus of the pressure pipe joint is made of inclined hole and isometrical hole,
The inclined hole diameter is tapered into from end toward centre, and the minimum diameter of inclined hole is identical with the diameter in isometrical hole, it is described not
Tapered plug there are one being set on the central hair at rust steel steel strand wires both ends, stainless steel steel strand wires both ends respectively penetrate pressure pipe joint
It is integrated in endoporus and with pressure pipe joint by compression moulding, a diameter of 36~80mm of the stainless steel steel strand wires.
The tapered plug is the frustum cone structure for having centre bore, and the outside diameter of tapered plug is that stainless steel steel strand wires central hair is straight
1.8~2.3 times of diameter, the length of tapered plug are 5~10 times of its outside diameter, and the gradient β of tapered plug is 6~8 °, tapered plug centre bore
Diameter it is identical with stainless steel steel strand wires central hair diameter.
The present invention another technical solution be：The production method of above-mentioned major diameter stainless steel cable, includes the following steps：
(1) the stainless steel steel strand wires of an a diameter of 36~80mm are taken, first penetrate annular extrusion die on stainless steel steel strand wires,
To be squeezed into type hole, being squeezed into type hole is made of bellmouth and integer circular hole at the middle part of the annular extrusion die, annular
The bellmouth of extrusion die is towards the end of stainless steel steel strand wires；
(2) a tapered plug is squeezed on the central hair of stainless steel steel strand wires one end, before compression moulding, the diameter ratio of tapered plug centre bore
Big 0.5~the 1mm of stainless steel steel strand wires central hair diameter；
(3) a pressure pipe joint is taken, and before compression moulding, the diameter of bore of pressure pipe joint is more than the stainless steel steel strand wires for squeezing into tapered plug
Then the stainless steel steel strand wires end for squeezing into tapered plug is inserted into the endoporus of pressure pipe joint by 0.5~1mm of end diameter；
(4) crimp is taken, and the crimp includes mold and lower mold, is respectively arranged on mold and lower mold
Lower mold is placed on forcing press by circular groove, and (3) pressure pipe joint that step assembles is placed on the semicircle of lower mold
In groove, mold is then suppressed downwards by pressure pipe joint using forcing press, makes the endoporus of pressure pipe joint and stainless steel steel strand wires
Securely connection, crimp is taken out by pressure pipe joint；
(5) annular extrusion die is fixed, pressure pipe joint to annular extrusion die is squeezed using forcing press, makes pressure pipe joint complete
Portion is squeezed through the integer circular hole of annular extrusion die；
(6) annular extrusion die is penetrated on stainless steel steel strand wires again, stainless steel steel strand wires the other end repeat step (2)~
(5) to get to press type major diameter stainless steel cable.
The tapered plug of the press type major diameter stainless steel cable is the frustum cone structure for having centre bore, and the big end of tapered plug is straight
Diameter is 1.8~2.3 times of stainless steel steel strand wires central hair diameter, and the length of tapered plug is 5~10 times of its outside diameter, tapered plug
Gradient β is 6~8 °, and the diameter of tapered plug centre bore is identical with stainless steel steel strand wires central hair diameter.
The length for being squeezed into type hole of the annular extrusion die is 75~85mm.
Circular groove on the mold and lower mold is smaller 4~6mm than the outer diameter of pressure pipe joint.
(4) mold is suppressed downwards pressure pipe joint by step using forcing press, the endoporus and stainless steel steel for making pressure pipe joint twist
During line securely connects, pressure >=2000 ton of forcing press.
Due to using the above structure, the invention has the advantages that：
1st, the major diameter stainless steel cable of the present invention is press type, is applicable to the stainless steel cable of 36-80 mm dias.This hair
The structure of bright major diameter stainless steel cable and conventional difference before crimping, are needed in the central hair there of stainless steel steel strand wires,
It makes a call to a tapered plug, the steel strand wires end of the inside is big after crimping, forms funnel-form, and anticreep performance is better, minimum fracture
Pulling force complies fully with relevant regulations.
2nd, for the present invention using the technique of 2 crimping, the anchor head for crimping out is more secured, more attractive.It uses for the first time
Be that the conventionally lower mode crimped is crimped, second of extrusion die using circular ring type carries out shaping extruding, makes
Anchor head crimping is more secured and very round, and appearance is beautiful.
In the following, in conjunction with the accompanying drawings and embodiments to the technical characteristic of the major diameter stainless steel cable of the present invention and preparation method thereof
It is further described.
Description of the drawings
Fig. 1：Existing compression joint type stainless steel cable structure diagram.
Fig. 2：Existing conventional crimping schematic diagram.
Fig. 3：Existing routine crimping mode, which suppresses the both sides come, the stainless steel cable schematic diagram of two convex ribs.
Fig. 4：The major diameter stainless steel cable schematic diagram of the present invention.
Fig. 5：The major diameter stainless steel cable schematic diagram of the present invention（Show tapered plug structure）.
Fig. 6：The pressure pipe joint structure diagram of the present invention.
Fig. 7：The tapered plug front sectional view of the present invention.
Fig. 8：The tapered plug right view of the present invention.
Fig. 9：The first step of the present invention crimps schematic diagram up and down.
Figure 10：The D-D sectional views of Fig. 9.
Figure 11：The second step shaping of the present invention squeezes schematic diagram.
Figure 12：The left view of Figure 11.
In figure：The existing stainless steel steel strand wires of A1-, the existing pressure pipe joints of A2-, the existing crimps of A3-, A4- convex ribs.
1- stainless steel steel strand wires, 11- central hairs, 2- pressure pipe joints, 21- endoporus, 211- inclined holes, the isometrical holes of 212-, 3- cones
It fills in, 31- centre bores, 4- crimps, 41- molds, mold under 42-, 5- annular extrusion dies, 51- is squeezed into type hole, 511-
Bellmouth, 512- integer circular holes.
Arrow in figure represents the direction of extrusion.
Specific embodiment
Embodiment 1：A kind of major diameter stainless steel cable as shown in Fig. 4-Fig. 8, is pressed including stainless steel steel strand wires 1 and two
Pipe fitting 2, the pressure pipe joint are provided with endoporus 21, and the endoporus 21 of the pressure pipe joint is by inclined hole 211 and isometrical hole 212
It forms, the inclined hole diameter is tapered into from end toward centre, and the minimum diameter of inclined hole is identical with the diameter in isometrical hole, described
Stainless steel steel strand wires both ends central hair 11 on be set with there are one tapered plug 3, stainless steel steel strand wires both ends respectively penetrate pressure
Be integrated in the endoporus of pipe fitting and with pressure pipe joint by compression moulding, the stainless steel steel strand wires a diameter of 36~
80mm。
In the present embodiment, the tapered plug 3 is the frustum cone structure for having centre bore 31, and the outside diameter of tapered plug is stainless steel
1.8~2.3 times of steel strand wires central hair diameter, preferably 2 times, the length of tapered plug are 5~10 times of its outside diameter, preferably 6-7
Times, the gradient β of tapered plug is 6~8 °, preferably 7 °, and the diameter of tapered plug centre bore is identical with stainless steel steel strand wires central hair diameter.
Embodiment 2：A kind of production method of major diameter stainless steel cable as described in Example 1, includes the following steps：
(1) the stainless steel steel strand wires 1 of an a diameter of 36~80mm are taken, annular extrusion die 5 is first penetrated into stainless steel steel strand wires
On, to be squeezed into type hole 51, the length for being squeezed into type hole 51 of annular extrusion die is at the middle part of the annular extrusion die
75~85mm, preferably 80mm, being squeezed into type hole is made of bellmouth 511 and integer circular hole 512, bellmouth 511 and integer circle
The length in hole 512 is respectively 40mm or so, and the bellmouth of annular extrusion die is towards the end of stainless steel steel strand wires；
(2) a tapered plug 3 is squeezed on the central hair 11 of 2 one end of stainless steel steel strand wires；The tapered plug 3 is with centre bore 31
Frustum cone structure, the outside diameter of tapered plug is 1.8~2.3 times of stainless steel steel strand wires central hair diameter, preferably 2 times, tapered plug
Length is 5~10 times of its outside diameter, and preferably 6-7 times, the gradient β of tapered plug is 6~8 °, preferably 7 °, before compression moulding, tapered plug
The diameter of centre bore is bigger 0.5~1mm than stainless steel steel strand wires central hair diameter, in order to which tapered plug is squeezed into stainless steel steel strand wires
On heart silk 11,
(3) a pressure pipe joint 2 is taken, and before compression moulding, the endoporus of pressure pipe joint is isometrical hole, has a diameter larger than and squeezes into tapered plug
Stainless steel steel strand wires 0.5~1mm of end diameter, in order to which stainless steel steel strand wires penetrate, stainless steel steel that then will squeeze into tapered plug
Twisted wire end is inserted into the endoporus of pressure pipe joint, and is inserted into the bottom of the endoporus of pressure pipe joint；
(4) crimp 4 is taken, and the crimp includes mold 41 and lower mold 42, set respectively on mold and lower mold
Circular groove is equipped with, circular groove is smaller 4~6mm than the outer diameter of pressure pipe joint, preferably 5mm, and lower mold is placed on pressure
On machine, (3) pressure pipe joint that step assembles is placed in the semi-circular recesses of lower mold, then using forcing press by mold
Compacting pressure pipe joint downwards, makes the endoporus of pressure pipe joint securely be connect with stainless steel steel strand wires, after compression moulding, tapered plug centre bore
Diameter it is identical with stainless steel steel strand wires central hair diameter, the endoporus 21 of pressure pipe joint is shaped to inclined hole 211 and isometrical hole 212,
The inclined hole diameter is tapered into from end toward centre, and the minimum diameter of inclined hole is identical with the diameter in isometrical hole, pressure pipe joint
Endoporus be connected firmly with squeezing into the stainless steel steel strand wires outer rim of tapered plug, pressure pipe joint is finally taken out into crimp；
(5) annular extrusion die is fixed, pressure pipe joint to annular extrusion die is squeezed using forcing press, makes pressure pipe joint complete
Portion is squeezed through the integer circular hole 512 of annular extrusion die；
(6) annular extrusion die is penetrated on stainless steel steel strand wires again, stainless steel steel strand wires the other end repeat step (2)~
(5) to get to press type major diameter stainless steel cable.
In the embodiment of the present invention 2, (4) mold " is suppressed downwards pressure pipe joint using forcing press, makes pressure pipe joint by step
Endoporus securely connect with stainless steel steel strand wires " during, pressure >=2000 ton of forcing press are better in this way.
The examining report of the major diameter stainless steel cable such as following table being prepared using the present invention.
As can be seen from the above table, using the present invention be prepared static load anchoring performance η a of major diameter stainless steel cable, meet
The requirement of YB/T4294-2012 stainless steel cable standards.
Claims (7)
1. a kind of major diameter stainless steel cable, including stainless steel steel strand wires（1）With two pressure pipe joints（2）, the pressure pipe connects
Head is provided with endoporus（21）, it is characterised in that：The endoporus of the pressure pipe joint（21）It is by inclined hole（211）With isometrical hole（212）
It forms, the inclined hole diameter is tapered into from end toward centre, and the minimum diameter of inclined hole is identical with the diameter in isometrical hole, described
Stainless steel steel strand wires both ends central hair（11）On be set with there are one tapered plug（3）, stainless steel steel strand wires both ends are worn respectively
Enter in the endoporus of pressure pipe joint and be integrated with pressure pipe joint by compression moulding, a diameter of the 36 of the stainless steel steel strand wires
~80mm.
2. major diameter stainless steel cable according to claim 1, it is characterised in that：The tapered plug（3）It is with center
Hole（31）Frustum cone structure, the outside diameter of tapered plug is 1.8~2.3 times of stainless steel steel strand wires central hair diameter, the length of tapered plug
Degree is 5~10 times of its outside diameter, and the gradient β of tapered plug is 6~8 °, diameter and the stainless steel steel strand wires center of tapered plug centre bore
Silk diameter is identical.
3. a kind of production method of major diameter stainless steel cable as described in claim 1, it is characterised in that：Including following step
Suddenly：
(1) the stainless steel steel strand wires of an a diameter of 36~80mm are taken（1）, first by annular extrusion die（5）Penetrate stainless steel steel strand
On line, the middle part of the annular extrusion die is is squeezed into type hole（51）, it is by bellmouth to be squeezed into type hole（511）And integer
Circular hole（512）It forms, the bellmouth of annular extrusion die is towards the end of stainless steel steel strand wires；
(2) in stainless steel steel strand wires（2）The central hair of one end（11）On squeeze into a tapered plug（3）, before compression moulding, tapered plug center
The diameter in hole is bigger 0.5~1mm than stainless steel steel strand wires central hair diameter；
(3) a pressure pipe joint is taken（2）, before compression moulding, the diameter of bore of pressure pipe joint is more than the stainless steel steel strand for squeezing into tapered plug
Then the stainless steel steel strand wires end for squeezing into tapered plug is inserted into the endoporus of pressure pipe joint by thread end 0.5~1mm of diameter；
(4) crimp is taken（4）, the crimp includes mold（41）With lower mold（42）, on mold and lower mold
Circular groove is respectively arranged with, lower mold is placed on forcing press, (3) pressure pipe joint that step assembles is placed on lower die
In the semi-circular recesses of tool, mold is then suppressed downwards by pressure pipe joint using forcing press, make the endoporus of pressure pipe joint with not
Rust steel steel strand wires securely connect, and pressure pipe joint is taken out crimp；
(5) annular extrusion die is fixed, pressure pipe joint to annular extrusion die is squeezed using forcing press, makes pressure pipe joint complete
Portion is squeezed through the integer circular hole of annular extrusion die（512）；
(6) annular extrusion die is penetrated on stainless steel steel strand wires again, stainless steel steel strand wires the other end repeat step (2)~
(5) to get to press type major diameter stainless steel cable.
4. the production method of major diameter stainless steel cable according to claim 3, it is characterised in that：The press type is big
The tapered plug of diameter stainless steel cable（3）It is with centre bore（31）Frustum cone structure, the outside diameter of tapered plug is that stainless steel steel twists
1.8~2.3 times of line central hair diameter, the length of tapered plug are 5~10 times of its outside diameter, and the gradient β of tapered plug is 6~8 °,
The diameter of tapered plug centre bore is identical with stainless steel steel strand wires central hair diameter.
5. the production method of major diameter stainless steel cable according to claim 3, it is characterised in that：The annular extrusion
Mold is squeezed into type hole（51）Length be 75~85mm.
6. the production method of major diameter stainless steel cable according to claim 3, it is characterised in that：The mold and
Circular groove on lower mold is smaller 4~6mm than the outer diameter of pressure pipe joint.
7. the production method of major diameter stainless steel cable according to claim 3, it is characterised in that：(4) step uses pressure
Mold is suppressed downwards pressure pipe joint by machine, is made during the endoporus of pressure pipe joint securely connect with stainless steel steel strand wires, pressure
Pressure >=2000 ton of power machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611258838.6A CN108262410B (en) | 2016-12-30 | 2016-12-30 | Large-diameter stainless steel inhaul cable and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611258838.6A CN108262410B (en) | 2016-12-30 | 2016-12-30 | Large-diameter stainless steel inhaul cable and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108262410A true CN108262410A (en) | 2018-07-10 |
| CN108262410B CN108262410B (en) | 2020-05-19 |
Family
ID=62754663
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611258838.6A Active CN108262410B (en) | 2016-12-30 | 2016-12-30 | Large-diameter stainless steel inhaul cable and manufacturing method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN108262410B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005118811A (en) * | 2003-10-15 | 2005-05-12 | Toyota Motor Corp | Tube stock for hydroforming and manufacturing method for the same, and hydroformed product |
| CN2825803Y (en) * | 2005-09-23 | 2006-10-11 | 江阴法尔胜毅强工程材料有限公司 | Connector anchor for prestressed structure |
| CN102205375A (en) * | 2010-12-30 | 2011-10-05 | 广东坚朗五金制品有限公司 | Method for pressing press pipe joint of steel inhaul cable |
| CN102425270A (en) * | 2011-09-09 | 2012-04-25 | 建研科技股份有限公司 | Major diameter steel strand extruding type ground tackle |
| CN102587278A (en) * | 2012-03-09 | 2012-07-18 | 柳州豪姆机械有限公司 | Chill-cast steel-stranded anchor cable |
| CN206373270U (en) * | 2016-12-30 | 2017-08-04 | 柳州豪姆机械有限公司 | Major diameter stainless steel cable |
-
2016
- 2016-12-30 CN CN201611258838.6A patent/CN108262410B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005118811A (en) * | 2003-10-15 | 2005-05-12 | Toyota Motor Corp | Tube stock for hydroforming and manufacturing method for the same, and hydroformed product |
| CN2825803Y (en) * | 2005-09-23 | 2006-10-11 | 江阴法尔胜毅强工程材料有限公司 | Connector anchor for prestressed structure |
| CN102205375A (en) * | 2010-12-30 | 2011-10-05 | 广东坚朗五金制品有限公司 | Method for pressing press pipe joint of steel inhaul cable |
| CN102425270A (en) * | 2011-09-09 | 2012-04-25 | 建研科技股份有限公司 | Major diameter steel strand extruding type ground tackle |
| CN102587278A (en) * | 2012-03-09 | 2012-07-18 | 柳州豪姆机械有限公司 | Chill-cast steel-stranded anchor cable |
| CN206373270U (en) * | 2016-12-30 | 2017-08-04 | 柳州豪姆机械有限公司 | Major diameter stainless steel cable |
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| Publication number | Publication date |
|---|---|
| CN108262410B (en) | 2020-05-19 |
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