CN108258879A - A kind of axial charging combined-type magnetic liquid coupler - Google Patents

A kind of axial charging combined-type magnetic liquid coupler Download PDF

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Publication number
CN108258879A
CN108258879A CN201810202657.4A CN201810202657A CN108258879A CN 108258879 A CN108258879 A CN 108258879A CN 201810202657 A CN201810202657 A CN 201810202657A CN 108258879 A CN108258879 A CN 108258879A
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CN
China
Prior art keywords
turbine
affixed
driving shaft
shell
driven shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810202657.4A
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Chinese (zh)
Inventor
王鹏彧
程刚
叶晓奔
顾宏伟
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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Filing date
Publication date
Application filed by Anhui University of Science and Technology filed Critical Anhui University of Science and Technology
Priority to CN201810202657.4A priority Critical patent/CN108258879A/en
Publication of CN108258879A publication Critical patent/CN108258879A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/10Dynamo-electric clutches; Dynamo-electric brakes of the permanent-magnet type
    • H02K49/104Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element
    • H02K49/108Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element with an axial air gap
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H41/00Rotary fluid gearing of the hydrokinetic type
    • F16H41/04Combined pump-turbine units

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The present invention relates to a kind of axial charging combined-type magnetic liquid couplers.The combined-type magnetic liquid coupler includes driving shaft, shell, copper rotor, permanent magnet, aluminium dish, turbine, pump impeller, blade, driven shaft.Driving shaft is affixed with pump impeller by shell, and copper rotor is affixed with shell;Turbine is affixed with driven shaft, and aluminium dish is affixed with turbine, and permanent magnet is affixed with aluminium dish;When motor drives driving shaft rotation, pump impeller stirs coupler intracavity liquid, and under the influence of centrifugal force, liquid stream rushes at a high speed the blade of turbine, pushes turbine rotation acting;At the same time, copper rotor is rotated with shell, and copper rotor cutting magnetic line generates inducing eddy-current, forms magneticaction, drives driven shaft rotation;Under the comprehensive function of fluid power and magnetic force, realize that the torque flexible between driving shaft and driven shaft is transmitted.The combined-type magnetic liquid coupler axial charging, diametrically size is smaller, dynamic response is fast, has the function of to slow down starting-impact and overload protection etc., easy to install and use.

Description

A kind of axial charging combined-type magnetic liquid coupler
Technical field
The present invention relates to a kind of coupler more particularly to a kind of axial charging combined-type magnetic liquid couplers.
Background technology
When complex working condition transmits high power load, being effective protection motor and working machine, improve the startability of motor Can, motor and working machine failure rate are reduced, extends the service life of complete machine.It is usually filled in motor with working machine by Flexible Transmission It puts to connect, shock and vibration is eliminated with this, protection motor and working machine are without damage in overload, reduce maintenance cost.
Currently used flexible gearing has fluid coupling and magnetic coupling.For high-power fluid coupling, Volume is big and transmission efficiency is low, and dynamic response is slow;Similarly for high-power magnetic coupling, volume is also larger, but dynamic Response is very fast.Patent application No. is 201610683067.9 proposes a kind of liquid mixed coupler of magnetic, can realize to slow down and open Move the flexible gearing for impacting and being isolated the functions such as torsional oscillation, overload protection, the slow startup of load delay.Since permanent magnet is along whirlpool Hub cap is radially arranged so that the coupler radial dimension is larger, makes troubles to installing and using.
Invention content
The object of the present invention is to provide a kind of axial chargings, and diametrically size is smaller, can realize slow down startup impact and The flexible gearing of the functions such as torsional oscillation, overload protection, load delay slow start is isolated.
The used to solve above-mentioned technical problem technical solution of the present invention is:Devise a kind of combined-type magnetic liquid coupling Device, the coupler is by driving shaft, shell, copper rotor, permanent magnet, aluminium dish, turbine, pump impeller, blade, driven shaft, motor, work Machine.Motor is affixed with driving shaft, and driving shaft is affixed with shell, and shell is affixed with pump impeller;Driven shaft is affixed with turbine, aluminium dish and whirlpool It takes turns affixed, permanent magnet is evenly arranged in aluminium dish axial end face, along turbine radial arrangement blade;When motor drives driving shaft rotation When, aqueous agitation that pump impeller will be filled in coupler intracavitary, liquid under the influence of centrifugal force, from the smaller runner of intracavitary radius Entrance is accelerated, and is thrown at the larger runner mouth of radius, so as to liquid momentum increase, pump impeller exit liquid stream with compared with High speed and pressure rushes at turbo blade, and release liquid kinetic energy pushes turbine rotation acting, realizes that turbine turns liquid kinetic energy Turn to mechanical energy;After the kinetic energy of liquid reduces, pump impeller is exited by turbine under liquid-driving behind, then is started new Energy conversion;At the same time, motor is affixed with driving shaft, and copper rotor is affixed with shell, and driving shaft drives shell and copper rotor Rotation, copper rotor cut the magnetic line of force of permanent magnet, inducing eddy-current, the magnetic field of inducing eddy-current and permanent magnetism are generated in copper rotor The magnetic field of body generates interaction force, drives turbine rotation, since turbine is affixed with driven shaft, so as to drive driven shaft, realizes The transmission of torque between driving shaft and driven shaft.So in cycles, driving shaft connects with driven shaft directly not mechanical In the case of connecing, under the comprehensive function of fluid power and magnetic force, realize that the torque between motor and working machine transmits.
The beneficial effects of the invention are as follows:The combined-type magnetic liquid coupler comprehensively utilizes fluid power and magnetic force passing power, radially Relative size is smaller, compact-sized, dynamic response is fast, has to slow down starting-impact and torsional oscillation, overload protection and load is isolated and prolong When the functions such as slow start, it is easy to install and use.
Description of the drawings
Fig. 1 is the axial charging combined-type magnetic liquid coupler fundamental diagram of the present invention.
Fig. 2 is arrangement schematic diagram of the permanent magnet of the present invention in aluminium dish.
Wherein:1. driving shaft;2. shell;3. copper rotor;4. permanent magnet;5. aluminium dish;6. turbine;7. pump impeller;8. blade;9. Driven shaft;10. motor;11. working machine.
Specific embodiment
In Fig. 1, which includes driving shaft 1, shell 2, copper rotor 3, permanent magnet 4, aluminium dish 5, whirlpool Wheel 6, pump impeller 7, blade 8, driven shaft 9, motor 10, working machine 11.Motor 10 and driving shaft 1 are affixed, and driving shaft 1 passes through shell 2 Affixed with pump impeller 7, copper rotor 3 and shell 2 are affixed;Turbine 6 and driven shaft 9 are affixed, and driven shaft 9 and working machine 11 are affixed, aluminium dish 5 Affixed with turbine 6, permanent magnet 4 and aluminium dish 5 are affixed, and blade 8 is along 6 radial arrangement of turbine, and turbine 6 and 7 inner cavity of pump impeller are filled with liquid; When motor 10 drives driving shaft 1 to rotate, pump impeller 7 stirs coupler intracavity liquid, under the influence of centrifugal force, intracavity liquid It is accelerated, and is thrown at the larger runner mouth of radius at the smaller tunnel inlets of radius, increase, pumping so as to the momentum of liquid The generation fluid power of blade 8 that 7 exit liquid streams rush at a high speed turbine 6 is taken turns, release liquid kinetic energy pushes the rotation acting of turbine 6, turbine 6 Liquid kinetic energy is converted into mechanical energy, driven shaft 9 is driven to rotate by turbine 6, realizes the torsion between driving shaft 1 and driven shaft 9 Square transmits;After the kinetic energy of liquid reduces, pump impeller 7 is exited into, then start new by turbine 6 under liquid-driving behind Energy converts.
In fig. 2,8 permanent magnets 4 are uniformly distributed in the axial end face of aluminium dish 5, permanent magnet 4 is realized in axial charging;When Copper rotor 3 is rotated with shell 2, and copper rotor 3 generates inducing eddy-current in the magnetic line of force for cutting permanent magnet 4, and inducing eddy-current Magnetic field and permanent magnet 4 magnetic field between interaction force, formed magneticaction, by turbine 6 drive driven shaft 9 rotate, Realize that the torque between driving shaft 1 and driven shaft 9 transmits.
Under the comprehensive function of fluid power and magnetic force, realize the flexible of the torque between motor 10 and working machine 11 and transmit.

Claims (2)

1. a kind of axial charging combined-type magnetic liquid coupler, including driving shaft (1), shell (2), copper rotor (3), permanent magnet (4), Aluminium dish (5), turbine (6), pump impeller (7), blade (8), driven shaft (9), motor (10), working machine (11);It is characterized in that:Motor (10) affixed with driving shaft (1), driving shaft (1) is affixed by shell (2) and pump impeller (7), and copper rotor (3) and shell (2) are affixed; Turbine (6) and driven shaft (9) are affixed, and driven shaft (9) and working machine (11) are affixed, and aluminium dish (5) and turbine (6) are affixed, permanent magnet (4) affixed with aluminium dish (5), blade (8) is along turbine (6) radial arrangement, and turbine (6) and pump impeller (7) inner cavity are filled with liquid;Work as motor (10) when driving driving shaft (1) rotation, pump impeller (7) stirs coupler intracavity liquid, under the influence of centrifugal force, pump impeller (7) The blade (8) that exit liquid stream rushes at a high speed turbine (6) generates fluid power, and turbine (6) is pushed to rotate acting, drives driven shaft (9) Rotation;When motor (10) drives driving shaft (1) to rotate, copper rotor (3) is rotated with shell (2), and copper rotor (3) is in cutting permanent magnetism Inducing eddy-current is generated during the magnetic line of force of body (4), magnetic force is formed between the magnetic field of inducing eddy-current and the magnetic field of permanent magnet (4) and is made With, pass through turbine (6) drive driven shaft (9) rotate;Under the comprehensive function of fluid power and magnetic force, realize driving shaft (1) with it is driven Torque between axis (9) transmits, and is transmitted so as to fulfill the flexibility of the torque between motor (10) and working machine (11).
2. a kind of axial charging combined-type magnetic liquid coupler according to claim 1, it is characterised in that:In aluminium dish (5) Axial end face is uniformly distributed 8 permanent magnets (4).
CN201810202657.4A 2018-03-13 2018-03-13 A kind of axial charging combined-type magnetic liquid coupler Pending CN108258879A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810202657.4A CN108258879A (en) 2018-03-13 2018-03-13 A kind of axial charging combined-type magnetic liquid coupler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810202657.4A CN108258879A (en) 2018-03-13 2018-03-13 A kind of axial charging combined-type magnetic liquid coupler

Publications (1)

Publication Number Publication Date
CN108258879A true CN108258879A (en) 2018-07-06

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CN201810202657.4A Pending CN108258879A (en) 2018-03-13 2018-03-13 A kind of axial charging combined-type magnetic liquid coupler

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CN (1) CN108258879A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109163066A (en) * 2018-11-01 2019-01-08 象山杰尔德智能科技有限公司 A kind of included clutch fluid torque-converter

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102545538A (en) * 2012-02-20 2012-07-04 上海电机学院 Halbach disc type magnetic coupling
CN202381643U (en) * 2011-10-28 2012-08-15 无锡市远方机械有限公司 Overload protection device of mixer
CN103075484A (en) * 2011-10-26 2013-05-01 加特可株式会社 Torque converter using magnetic viscous fluid
CN205105078U (en) * 2015-11-20 2016-03-23 刘伟 Permanent magnetism speed regulator structure that insulates against heat
CN106059247A (en) * 2016-05-26 2016-10-26 北京华电辰能科技发展有限公司 Disk-type permanent-magnetic speed governor without bearings
CN106100289A (en) * 2016-08-17 2016-11-09 株洲百创节能科技有限责任公司 Magnet disk end face eddy flow cooling type permanent-magnet speed governor
CN106230230A (en) * 2016-08-17 2016-12-14 安徽理工大学 A kind of liquid mixed bonder of magnetic
CN107248804A (en) * 2017-07-20 2017-10-13 江苏磁谷科技股份有限公司 A kind of desk permanent-magnet coupling mechanism and apply its device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103075484A (en) * 2011-10-26 2013-05-01 加特可株式会社 Torque converter using magnetic viscous fluid
CN202381643U (en) * 2011-10-28 2012-08-15 无锡市远方机械有限公司 Overload protection device of mixer
CN102545538A (en) * 2012-02-20 2012-07-04 上海电机学院 Halbach disc type magnetic coupling
CN205105078U (en) * 2015-11-20 2016-03-23 刘伟 Permanent magnetism speed regulator structure that insulates against heat
CN106059247A (en) * 2016-05-26 2016-10-26 北京华电辰能科技发展有限公司 Disk-type permanent-magnetic speed governor without bearings
CN106100289A (en) * 2016-08-17 2016-11-09 株洲百创节能科技有限责任公司 Magnet disk end face eddy flow cooling type permanent-magnet speed governor
CN106230230A (en) * 2016-08-17 2016-12-14 安徽理工大学 A kind of liquid mixed bonder of magnetic
CN107248804A (en) * 2017-07-20 2017-10-13 江苏磁谷科技股份有限公司 A kind of desk permanent-magnet coupling mechanism and apply its device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109163066A (en) * 2018-11-01 2019-01-08 象山杰尔德智能科技有限公司 A kind of included clutch fluid torque-converter
CN109163066B (en) * 2018-11-01 2020-07-31 宁波欧特传动技术有限公司 Hydraulic torque converter with clutch

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Application publication date: 20180706