CN108256767A - A kind of monitoring analysis of major-minor interlocking equipment and power-economizing method - Google Patents
A kind of monitoring analysis of major-minor interlocking equipment and power-economizing method Download PDFInfo
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- CN108256767A CN108256767A CN201810044320.5A CN201810044320A CN108256767A CN 108256767 A CN108256767 A CN 108256767A CN 201810044320 A CN201810044320 A CN 201810044320A CN 108256767 A CN108256767 A CN 108256767A
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Abstract
The present invention provides a kind of monitoring analysis and power-economizing method of major-minor interlocking equipment, include the following steps：Production equipment is divided into the information processing platform main equipment and additionally arrange it is standby, and by main equipment and additionally arrange it is standby be associated, set the parameter of each associate device；By handshake interface by the parameter collection set to the information processing platform；The mapping that the information processing platform carries out the reference informations of all associate devices correlation matches and linkage parameter and triggers the setting of threshold values to establish interaction relation；The reference information and linkage triggering threshold values that the information processing platform is persistently sent according to handshake interface trigger and link and generate action command；The information processing platform is instructed to handshake interface sending action, and linkage instruction is sent to the major-minor equipment that execution acts in each interaction relation by handshake interface again.The present invention solve auxiliary electrical equipment with host equipment interlock or because post shutdown make ancillary equipment no-load running not in time due to caused by energy waste the problem of.
Description
Technical field
The invention belongs to system integrated energy saving technology field, the monitoring analysis of more particularly to a kind of major-minor interlocking equipment and section
It can method.
Background technology
Major-minor interlocking equipment refers to the equipment for having relating operation relationship, and such as host operation subsidiary engine operation, main shut-down system is auxiliary
Machine shutdown etc., if main shut-down system, subsidiary engine continues to run with, then there are energy wastes for subsidiary engine.By in all kinds of manufacturing enterprises on the spot
Investigation is the study found that in process of production, since management management and control is not in place, caused by equipment idle running energy waste phenomenon it is more,
If what is put appoints it, there can be very big energy waste.Meanwhile most manufacturing enterprise divides during production at present
It is produced in turn for several teams and groups, but since the difference of management and control is for the same as a batch of material or equipment between teams and groups
Production process in the energy service condition it is also different, how to come to each teams and groups carry out quality of production examination and puzzlement
One stubborn problem of enterprise administrator.
Invention content
In view of the above-mentioned problems, the present invention provides monitoring analysis and the power-economizing method of a kind of major-minor interlocking equipment, solve auxiliary
Help electrical equipment not with host equipment interlock or because post shut down make ancillary equipment no-load running not in time due to caused by energy
The problem of source wastes.
The technical solution adopted in the present invention is：
A kind of monitoring analysis and power-economizing method of major-minor interlocking equipment, include the following steps：
S1, the production equipment on production line is divided into the information processing platform main equipment and additionally arrange it is standby, and by main equipment
And it additionally arranges between through the hard chain or/and soft chain ginseng for being associated, setting each associate device ID and each major-minor equipment
Number；
S2, by handshake interface by the parameter collection of each associate device ID set and each major-minor equipment to information
Processing platform；
S3, mapping matching and the connection for carrying out correlation to the reference information of all associate devices by the information processing platform
It moves parameter and triggers the setting of threshold values to establish interaction relation；
The reference information and linkage triggering threshold values triggering that S4, the information processing platform are persistently sent according to handshake interface join
It moves and generates action command；
S5, the information processing platform are instructed to handshake interface sending action, and handshake interface is again by linkage instruction hair
Give the major-minor equipment that execution acts in each interaction relation.
As the preferred of the present embodiment, in the step S1, main equipment and additionally arrange standby to be several；Equipped with several groups
Release-locking device, several groups of release-locking devices include a main equipment be associated with one additionally arrange a standby, main equipment can be associated with it is multiple auxiliary
Equipment, multiple main equipments association it is multiple additionally arrange it is standby be associated with multiple main equipments one additionally arrange it is standby.
As the preferred of the present embodiment, the interaction relation is used to record and set the incidence relation of the major-minor equipment,
The interaction relation includes several groups for showing the trigger condition of major-minor equipment incidence relation and each group of trigger condition institute
Associated compulsory exercise.
As the preferred of the present embodiment, described information Fabric Interface collects corresponding institute from equipment major-minor each described
There is reference information.
As the preferred of the present embodiment, the device numbering of the reference information including each major-minor equipment, rated current,
Allow the available machine time in advance and allow the Delayed shutdown time.
As the preferred of the present embodiment, described information Fabric Interface reads each major-minor equipment of synchronization every 1min
Reference information is simultaneously sent to the information processing platform.
As the preferred of the present embodiment, described information processing platform further includes storage unit, is triggered when associate device meets
During condition, unit records correlation initial data, when this group of associate device operating status so that trigger condition fails, then again
A related data is recorded, trigger condition meets and the data of failure moment record, increases over time, gradually becomes history
Data.
As the preferred of the present embodiment, described information processing platform is further included to be judged by the operating status of major-minor equipment
This group of equipment whether there is the data processing unit of energy waste.
The present invention has the advantages that compared with prior art：
1st, the present invention by by main equipment and additionally arrange it is standby between by it is hard chain or/and it is soft it is chain be associated, solve
Auxiliary electrical equipment with host equipment interlock or because post shutdown make ancillary equipment no-load running not in time due to caused by
The problem of energy waste.It can be changed to interval by the information processing platform and transported by the equipment that some are not needed to continuous operation
Row, so as to reach energy-saving purpose.
2nd, the present invention is divided by storage unit with data processing unit, it can be achieved that being associated with situation to major-minor equipment automatically
Analysis diagnosis, the associate device energy waste situation of each teams and groups' management and control can carry out statistical by storage unit and data processing unit
Data are analysed, by the comparative analysis of this data, find the management and control difference between each teams and groups, realizes and data metaplasia is carried out to each teams and groups
Yield and quality is checked and rated.
Specific embodiment
Below in conjunction with the embodiment of the present invention, the technical solution in the embodiment of the present invention is clearly and completely described,
Obviously, described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, those of ordinary skill in the art's all other embodiments obtained without making creative work, all
Belong to the scope of protection of the invention.
The embodiment of the present invention provides a kind of monitoring analysis and power-economizing method of major-minor interlocking equipment, specifically includes following step
Suddenly：
The first step：By the production equipment on production line be divided into main equipment and additionally arrange it is standby, and by main equipment and additionally arrange it is standby between
Pass through the hard chain or/and soft chain parameter for being associated, setting each associate device ID and each major-minor equipment.
Main equipment described in the present embodiment, which refers to that the production equipment once breaks down and shuts down, to be seriously affected
The normal production of enterprise mainly includes the equipment such as cement grinding mill, belt feeder in embodiments of the present invention.It is described in the present embodiment
The standby normal production for referring to equipment once failure and shutdown do not influence enterprise is additionally arranged, is mainly included in embodiments of the present invention
The equipment such as dust collecting fan and cooling blower.In the present embodiment, hard interlocking refers to through physics wiring without passing through configuration software
Or other tools, mainly relay system or without combine hardware interlock；Soft interlocking refers to the simulation by physics wiring
Amount and switching value, then with configuration software or other tools by the variable of its physics wiring by " with " " or " " non-" or other hands
Section is used for being combined into interlocking.In the present embodiment, it main equipment and additionally arranges standby to be several, equipped with several groups of release-locking devices, if
Dry group release-locking device includes a main equipment and is associated with one and additionally arranges a standby, main equipment and can be associated with multiple to additionally arrange standby, Duo Gezhu
Equipment association it is multiple additionally arrange it is standby be associated with multiple main equipments one additionally arrange it is standby.
Second step：By handshake interface by the parameter collection of each associate device ID set and each major-minor equipment extremely
The information processing platform.
In this embodiment, SDK softwares are installed respectively in major-minor equipment as handshake interface, SDK softwares will be major-minor
The information processing platform is transmitted to by MQTT agreements after status information and the device parameter reading of equipment.Wherein, status information includes
Whether equipment is in operation working condition, and by taking cement grinding mill, belt feeder and dust collecting fan as an example, work state information includes
"ON", "Off" also have the status information in " fully loaded " and " zero load ".SDK softwares pass through standard Internet of Things MQTT agreements and information
Processing platform communicates, according to the preset time between master server and each major-minor equipment by periodicity sending information,
Judge the operation conditions of equipment, in this embodiment, described information Fabric Interface reads that synchronization is each major-minor to be set every 1min
Standby reference information is simultaneously sent to the information processing platform.For example, judge that equipment is the equipment rated current Ie of operation or shutdown,
Allow to additionally arrange time T of standby delay switching-off etc..In the present embodiment, monitoring device can be set to monitor the operation shape of associate device
State for example, installing intelligent electric meter additional in the monitoring object of major-minor equipment, judges equipment by timing acquiring equipment running current
Operating status.
Third walks：The mapping for carrying out correlation to the reference information of all associate devices by the information processing platform matches
And linkage parameter and the setting of threshold values is triggered to establish interaction relation.
In the present embodiment, the interaction relation is used to record and set the incidence relation of the major-minor equipment, described
Dynamic relationship includes several groups for showing associated by trigger condition and each group of trigger condition of major-minor equipment incidence relation
Compulsory exercise.The information processing platform has each group the status information of the major-minor equipment of interaction relation and device parameter to carry out phase
The mapping matching of mutual relation and linkage parameter and the setting for triggering threshold values, to establish interaction relation.In the present embodiment, by patrolling
The major-minor equipment that each group has interaction relation is configured by the relationship of collecting.
4th step：The reference information and linkage triggering threshold values that the information processing platform is persistently sent according to handshake interface touch
Hair links and generates action command, and the information processing platform sends the SDK softwares in major-minor equipment according to preset interaction relation
Status information from equipment and device parameter and the threshold values (being configured by trigger condition) that has set carry out
Contrast judgement, once condition meets, i.e. triggering linkage generates relevant linkage command.Such as：The ginseng of major-minor interlocking equipment setting
Number is rated current Ie, as I=0A, it is believed that equipment downtime, when 0<I<During=Ie, then it is assumed that equipment is run.Work as information processing
After platform receives rated current Ie, start to compare and judge immediately, when as I=0A, triggering linkage immediately, generation order disappears
Breath, the message are relevant linkage command, setting " as I=0A, it is believed that equipment downtime, when 0<I<During=Ie, then it is assumed that
Equipment is run " it is trigger condition.
5th step：The information processing platform is instructed to handshake interface sending action, and handshake interface again refers to linkage
Enable the major-minor equipment for being sent to that execution acts in each interaction relation.The information processing platform assists the action command of generation by MQTT
View, the SDK softwares installed in major-minor equipment is sent to according to preset interaction relation, wherein action command message includes satisfaction
The ID (uniquely and not repeating) for the major-minor equipment that threshold values condition is triggered and the operation of correlated condition and function；Corresponding ID's is major-minor
Corresponding function and state operational order are sent to where it and set after linkage command message is received by the SDK softwares in equipment
It is standby, it is final to realize linkage.
We are specifically described for the monitoring analysis of major-minor interlocking equipment described above with power-economizing method below：
Example one：By carrying out interlocked control to belt feeder and dust collecting fan, belt feeder is set as main equipment, gather dust wind
Machine is set as additionally arranging standby, and the parameter that major-minor interlocking equipment is set is rated current Ie, as the I=0A of belt feeder, it is believed that belt
Machine is shut down, when 0<I<During=Ie, then it is assumed that belt feeder is run.After the information processing platform receives the rated current Ie of belt feeder,
Start to compare and judge immediately, once when belt feeder 0<I<During=Ie, when belt feeder runs work, dust collecting fan delay belt feeder
20s opens work；As belt feeder I=0A, when belt feeder is out of service, dust collecting fan delay 1min is stopped, and avoids skin
Dust collecting fan dallies after band machine is shut down, and wastes electric energy.Setting " as I=0A, it is believed that equipment downtime, when 0<I<During=Ie,
Then think that equipment is run " it is trigger condition.
Example two：By cement grinding mill (cement ball mill), elevator charging, elevator discharging, dust collecting fan, four equipment can
It regards as and four equipment is established by interaction relation by logical relation as a mini system, wherein, cement grinding mill (cement ball mill) is set
It is set to main equipment, elevator charging, elevator discharging, dust collecting fan are set as additionally arranging standby, the parameter of major-minor interlocking equipment setting
For rated current Ie, as the I=0A of cement ball mill, it is believed that cement ball mill is shut down, when 0<I<During=Ie, then it is assumed that cement
Ball mill is run.After the information processing platform receives the rated current Ie of cement ball mill, start to compare and judge immediately, once
When cement ball mill 0<I<During=Ie, when cement ball mill runs work, elevator charging and elevator discharging start work immediately
Make, dust collecting fan delay cement ball mill 20s opens work；As cement ball mill I=0A, cement ball mill is out of service
When, elevator charging and elevator discharging are stopped immediately, and dust collecting fan delay 1min is stopped, and main equipment is avoided to stop
Afterwards, it additionally arranges standby no stopping to dally, and wastes electric energy.Setting " as I=0A, it is believed that equipment downtime, when 0<I<=Ie
When, then it is assumed that equipment is run " it is trigger condition.
Further the monitoring analysis of the major-minor interlocking equipment of the present invention is further optimized with power-economizing method, at information
Platform further includes storage unit, when associate device meets trigger condition, unit records related data, when which group is set
Standby there are misoperation, trigger condition failure then re-records a related data, and trigger condition meets and fail moment record
Data increase over time, and gradually become historical data.For example, when host stops equipment, additionally arrange to continue to run with, then record
The moment occurs, the record generation moment additionally arranges standby electric energy reading, until major-minor equipment restores normal operation, again timing and reading
Subsidiary engine electric energy reading then calculates the time cycle of primary energy waste and electric energy size.
In the present embodiment, the information processing platform is further included is to judge this group of equipment by the operating status of major-minor equipment
The no data processing unit there are energy waste, data processing unit can automatically analyze diagnosis according to historical data, such as finish day
Or the associate device energy waste situation statistical data of each teams and groups' management and control of the moon, by the comparative analysis of this data, hair can be analyzed
Management and control difference between existing teams and groups.For another example it by the statistics for entire group energy waste situation statistical data of finish day or the moon, can be formed
The trend of day or the moon statistics can analyze the monitoring management and control effect trend of the auxiliary interlocking equipment of full factory owner.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. a kind of monitoring analysis and power-economizing method of major-minor interlocking equipment, which is characterized in that include the following steps：
S1, the production equipment on production line is divided into the information processing platform main equipment and additionally arrange it is standby, and by main equipment and auxiliary
Pass through the hard chain or/and soft chain parameter for being associated, setting each associate device ID and each major-minor equipment between equipment；
S2, by handshake interface by the parameter collection of each associate device ID set and each major-minor equipment to information processing
Platform；
S3, the mapping matching of correlation and linkage ginseng carry out the reference information of all associate devices by the information processing platform
The setting of threshold values is counted and triggered to establish interaction relation；
The reference information and linkage triggering threshold values triggering that S4, the information processing platform are persistently sent according to handshake interface link simultaneously
Generate action command；
S5, the information processing platform are instructed to handshake interface sending action, and linkage instruction is sent to by handshake interface again
The major-minor equipment that execution acts in each interaction relation.
2. the monitoring analysis and power-economizing method of major-minor interlocking equipment as described in claim 1, it is characterised in that：In the step
In S1, main equipment and additionally arrange standby to be several；Equipped with several groups of release-locking devices, several groups of release-locking devices include a main equipment
Association one, which additionally arranges a standby, main equipment and can be associated with, multiple additionally arranges that the association of standby, multiple main equipments is multiple to additionally arrange standby and multiple masters
Equipment association one additionally arranges standby.
3. the monitoring analysis and power-economizing method of major-minor interlocking equipment as described in claim 1, it is characterised in that：The linkage is closed
It is the incidence relation for recording and setting the major-minor equipment, the interaction relation includes several groups for showing major-minor equipment
Compulsory exercise associated by the trigger condition of incidence relation and each group of trigger condition.
4. the monitoring analysis and power-economizing method of major-minor interlocking equipment as claimed in claim 3, it is characterised in that；Described information is handed over
Alias collects corresponding all reference informations from equipment major-minor each described.
5. the monitoring analysis and power-economizing method of major-minor interlocking equipment as claimed in claim 4, it is characterised in that；The reference letter
Breath includes the device numbering of each major-minor equipment, rated current, allows the available machine time in advance and allow the Delayed shutdown time.
6. the monitoring analysis and power-economizing method of major-minor interlocking equipment as described in claim 4 or 5, it is characterised in that；The letter
Breath Fabric Interface reads the reference information of each major-minor equipment of synchronization every 1min and is sent to the information processing platform.
7. the monitoring analysis and power-economizing method of major-minor interlocking equipment as claimed in claim 3, it is characterised in that；At described information
Platform further includes storage unit, when associate device meets trigger condition, unit records correlation initial data, when the group
When associate device operating status so that trigger condition fails, then a related data is re-recorded, when trigger condition meets and fails
The data of record are engraved, are increased over time, gradually become historical data.
8. the monitoring analysis and power-economizing method of major-minor interlocking equipment as claimed in claim 7, it is characterised in that：At described information
Platform is further included judges that this group of equipment whether there is the data processing list of energy waste by the operating status of major-minor equipment
Member.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810044320.5A CN108256767A (en) | 2018-01-17 | 2018-01-17 | A kind of monitoring analysis of major-minor interlocking equipment and power-economizing method |
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| CN201810044320.5A CN108256767A (en) | 2018-01-17 | 2018-01-17 | A kind of monitoring analysis of major-minor interlocking equipment and power-economizing method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109901503A (en) * | 2019-02-18 | 2019-06-18 | 唐山不锈钢有限责任公司 | The monitoring system and method for stand-by equipment supportability |
| CN111212135A (en) * | 2019-12-31 | 2020-05-29 | 北京金山云网络技术有限公司 | Message subscription method, device, system, electronic equipment and storage medium |
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Application publication date: 20180706 |