CN108255134A - A kind of difficult-to-machine material high-speed turning prediction of Turning Force with Artificial method for considering chamfered edge geometry - Google Patents

A kind of difficult-to-machine material high-speed turning prediction of Turning Force with Artificial method for considering chamfered edge geometry Download PDF

Info

Publication number
CN108255134A
CN108255134A CN201711348983.8A CN201711348983A CN108255134A CN 108255134 A CN108255134 A CN 108255134A CN 201711348983 A CN201711348983 A CN 201711348983A CN 108255134 A CN108255134 A CN 108255134A
Authority
CN
China
Prior art keywords
cutting
infinitesimal
force
angle
chamfered edge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711348983.8A
Other languages
Chinese (zh)
Inventor
庄可佳
胡诚
翁剑
丁汉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhan University of Technology WUT
Original Assignee
Wuhan University of Technology WUT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhan University of Technology WUT filed Critical Wuhan University of Technology WUT
Priority to CN201711348983.8A priority Critical patent/CN108255134A/en
Publication of CN108255134A publication Critical patent/CN108255134A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/416Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control of velocity, acceleration or deceleration
    • G05B19/4163Adaptive control of feed or cutting velocity
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31357Observer based fault detection, use model

Landscapes

  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Numerical Control (AREA)

Abstract

Prediction of Turning Force with Artificial method when the present invention provides a kind of difficult-to-machine material high-speed turning of consideration chamfered edge geometry, it obtains first and using turnery processing parameter and material constitutive parameter as input quantity, establish orthogonal coordinate system, calculate the corresponding undeformed chip thickness of cutting infinitesimal, the cutting force of cutting infinitesimal is calculated using the obtained momentary cutting thick of cutting infinitesimal, the cutting force of infinitesimal will be cut, it is transformed by space coordinates matrixing in the orthogonal coordinate system, it is integrated after addition along cutting edge, obtain whole cutting force, the present invention considers the influence of chamfered edge land length and chamfered edge angle counter blade mouth force coefficient, further perfect cutting edge force coefficient calibration equation, so as to efficient, calculate to a nicety chamfered edge circular bit turnery processing when cutting force.

Description

A kind of difficult-to-machine material high-speed turning prediction of Turning Force with Artificial method for considering chamfered edge geometry
Technical field
The invention belongs to the efficiently high-precision Machining Technology for Cutting fields of metal, and in particular to a kind of difficulty for considering chamfered edge geometry adds Work material high-speed turning prediction of Turning Force with Artificial method.
Background technology
The machining property assessment of the prediction of cutting force this conventional machining mode to turning has extremely important finger Meaning is led, especially when processing Inconel 718 when difficult processing metals, the variation of cutting force and distribution are to the longevity of cutter Life and the quality of machined surface all have significant effect.At present, domestic and international experts and scholars are in conventional diamond shape lathe tool and three The research in angular lathe tool cutting force field is highly developed, but circular bit because its machining region geometry complexity, It is thus relatively fewer to studying in this respect.
Meanwhile circular bit cutting edge has important role, especially chamfered edge to improving cutting ability and extending cutter life Cutting edge improves characteristic, in difficult processing metal high-speed cutting processing field by its good antiwear property and intensity In be widely used, it is common as ceramic circular lathe tool, CBN cutters etc., but due to this chamfered edge circular knives cutting geometry Complexity and the cost of charp tool are higher, the research of its prediction of Turning Force with Artificial method are also needed to further deeply and perfect.
At present, scholar does correlative study for the prediction of the cutting force under this Complicated Turning environment, such as Ren H and Altintas Y (" Machanics of machining with chamfered tools " J Manuf Sci Eng Trans ASME 2000; 122(4):It 650-659) proposes a kind of based on sliding field model and least energy principle Chamfering tool cuts force analysis model, can export the cutting force and cutting heat of three deformed regions.Weng J, Zhuang K (“An analytical force prediction model for turning operation by round insert considering edge effect”In J Mech Sci 2017;128:168-180) have studied chamfered edge circular bit turning When the small influence for cutting thick region cutting edge power to cutting force, and derived cutting edge force coefficient calibration equation with reference to finite element analysis, but It is the influence that chamfered edge circular bit chamfered edge angle counter blade mouth force coefficient is not accounted in this method, thus today for circular bit Prediction of Turning Force with Artificial it is comprehensive not enough, in addition, the needs of cutting force and chamfered edge geometric parameter more go to explore and verify by experiment.
Invention content
The technical problem to be solved by the present invention is to:It is cut during the difficult-to-machine material high-speed turning that a kind of consideration chamfered edge geometry is provided Force prediction method is cut, can accurately and accurately predict the cutting force of difficult-to-machine material high-speed turning.
The technical solution taken by the invention to solve the above technical problem is:A kind of difficult processing material for considering chamfered edge geometry Expect prediction of Turning Force with Artificial method during high-speed turning, it is characterised in that:It includes the following steps:
S1, acquisition and using turnery processing parameter and material constitutive parameter as input quantity:
Turnery processing parameter includes tool radius R, cutting depth ap, cutting speed V and feed engagement f;Material constitutive Parameter includes yield strength A, strength factor B, strain rate sensitivity coefficient C, thermal softening Coefficient m and strain hardening exponent n;
S2, orthogonal coordinate system is established:
The Z axis that cutter is axially orthogonal coordinate system is defined, cutting feed direction is the X-axis of orthogonal coordinate system, with X-axis, Z axis Vertical direction is Y-axis, and chamfered edge circular knives include rake face, chamfered edge face and rear knife face, using the center of circle of rake face as orthogonal seat The space origins of system are marked, chamfered edge circular knives cutting edge is separated into a series of cutting infinitesimals in X/Y plane, obtain each ginseng With the infinitesimal of machining;
S3, the corresponding undeformed chip thickness of cutting infinitesimal is calculated:
According to angle is immersed, it is two parts that machining region division will be participated on rake face, every in given area respectively A infinitesimal corresponds to the calculation expression of undeformed chip thickness, specific as follows:
Wherein
In above-mentioned expression,For the corresponding undeformed chip thickness of j-th of infinitesimal, φsFor the corresponding immersion of j-th of infinitesimal Angle, fcIt is feed engagement in the projection of rake face, φstIt is the immersion angle of machining region starting point, φmidIt is machining region subregion point Immersion angle, φexIt is the immersion angle of machining region terminating point;
S4, the momentary-cutting-thick of cutting infinitesimal obtained using S3 calculate the cutting force of cutting infinitesimal:
It is each to cut the corresponding cutting speed direction of infinitesimal, cutting force tangentially and radiallyWithRespectively:
Wherein
In above-mentioned statement, Ktc、KfcAnd KrcRepresent cutting infinitesimal in cutting speed direction, shearing tangentially and radially respectively Force coefficient, Kte、KfeAnd KreCutting edge force coefficient of the cutting infinitesimal on these three directions, d are represented respectivelyjRepresent the width of infinitesimal, dφsAngle infinitesimal during for cutting edge discretization,Representing the cutting edge inclination of infinitesimal, R represents cutter radius of corner,Represent micro- The method anterior angle of member, hjRepresent the undeformed chip thickness on the plane of reference;
S5, the cutting force that will cut infinitesimal are transformed by space coordinates matrixing in the orthogonal coordinate system, It is integrated after addition along cutting edge, obtains whole cutting force:
WithRepresent cutting infinitesimal in the cutting force of the X-axis of orthogonal coordinate system, Y-axis and Z-direction, F respectivelyx、 FyAnd FzThe whole cutting force of X-axis, Y-axis and Z-direction is represented respectively,The projected angle for being tool cutting edge angle on the plane of reference.
As stated above, the Ktc、KfcAnd KrcIt calculates and obtains by the following method:
Wherein,It is the flowing shear stress on infinitesimal,And ηj cBe respectively infinitesimal normal rake, Angle of friction, the angle of shear, cutting edge inclination and chip flow angle.
As stated above, the Kte、KfeAnd KreIt calculates and obtains by the following method:
If cutting edge force coefficient and the sine of shear stress, chamfered edge length and chamfer angle are linear:
θ is chamfer angle, and l is chamfered edge length,It is the flowing shear stress on infinitesimal, d φsDuring for cutting edge discretization Angle infinitesimal, pt、pf、prIt is the linear constant item in cutting speed direction, radial direction, tangential cutting edge force coefficient respectively,It is The tool cutting edge angle of j cutting edge infinitesimal, C1To C6For intermediate parameter.
As stated above, the chamfered edge circular knives are sintex.
Beneficial effects of the present invention are:
1st, the present invention considers the influence of chamfered edge land length and chamfered edge angle counter blade mouth force coefficient, further perfect sword Mouth force coefficient calibration equation, so as to accurately and accurately predict cutting force during chamfered edge circular bit turnery processing.
2nd, cutting edge force coefficient and shearing force coefficient are solved using analytical model algorithm, establish the cutting Force Model of cutting infinitesimal, Avoid a large amount of cutting experiments.
Description of the drawings
Fig. 1 is the method flow diagram of one embodiment of the invention.
Fig. 2 is the schematic diagram of the tool work piece cutting geometrical analysis in circular bit cutting process.
Fig. 3 is machining region in the division at rake face visual angle and infinitesimal discrete case.
Fig. 4 is the schematic three dimensional views of cutting edge infinitesimal local angle parameter.
Fig. 5 is the schematic diagram of 3-D graphic lower cutting edge infinitesimal local angle parameter.
Fig. 6 when using thickness of cutting as independent variable predicts that cutting force moves by correction model with Jason-Cook constitutive models State change curve.
Fig. 7 is the schematic diagram of chamfer angle on chamfered edge cutting edge circular shear blade.
Fig. 8 a and Fig. 8 b are the emulation experiment that is carried out using finite element software Advantedge to verify cutting edge power model As a result.
Fig. 9 a, the comparison diagram that b, c and Figure 10 a, b, c are theoretical prediction result and measured result.
In figure:1- rake faces, 2- chamfered edges face, knife face after 3-.
Specific embodiment
With reference to specific example and attached drawing, the present invention will be further described.
Prediction of Turning Force with Artificial method, such as Fig. 1 when the present invention provides a kind of difficult-to-machine material high-speed turning of consideration chamfered edge geometry Shown, it includes the following steps:
S1, acquisition and using turnery processing parameter and material constitutive parameter as input quantity:
Turnery processing parameter includes tool radius R, cutting depth ap, cutting speed V and feed engagement f;Material constitutive Parameter includes yield strength A, strength factor B, strain rate sensitivity coefficient C, thermal softening Coefficient m and strain hardening exponent n.
S2, orthogonal coordinate system is established:
The Z axis that cutter is axially orthogonal coordinate system is defined, cutting feed direction is the X-axis of orthogonal coordinate system, with X-axis, Z axis Vertical direction is Y-axis, as shown in fig. 7, chamfered edge circular knives include rake face 1, chamfered edge face 2 and rear knife face 3, with rake face The center of circle be orthogonal coordinate system space origins, in X/Y plane by chamfered edge circular knives cutting edge be separated into it is a series of cutting it is micro- Member obtains each infinitesimal for participating in machining.As shown in Fig. 2, workpiece tool space relative position is shown when (a) is turnery processing It is intended to, X-axis negative direction is tool feeding direction, and Y-axis is cutter radial, and Z axis is cutter axial direction and cutting speed direction; (b) it is classical inclined cutting theory schematic diagram;(c) be circular knife turnery processing when and workpiece contact zone schematic diagram, therefrom It is irregular for can see its thickness of cutting, is separated into a large amount of cutting infinitesimals in the present invention, then to each infinitesimal Its cutting force is solved with classical inclined cutting theory;(d) it show circular knives schematic diagram;(e) it is chamfered edge cutting edge cutter shown in Cut schematic diagram.
S3, the corresponding undeformed chip thickness of cutting infinitesimal is calculated:
As shown in figure 3, irregular area (color is deeper) i.e. machining region folded by two adjacent tool positions, in order to make calculating more To be accurate, machining region is divided into machining region 1 and machining region 2, A is the starting point of workpiece and tool contact.According to immerse angle, It is two parts that machining region division will be participated on rake face, and each infinitesimal corresponds to not deformed chip in given area respectively The calculation expression of thickness, it is specific as follows:
Wherein
In above-mentioned expression,For the corresponding undeformed chip thickness of j-th of infinitesimal, φsFor the corresponding immersion of j-th of infinitesimal Angle, fcIt is feed engagement in the projection of rake face, φstIt is the immersion angle of machining region starting point, φmidIt is machining region subregion point Immersion angle, φexIt is the immersion angle of machining region terminating point, d φsWhat is represented is the angle step for dividing infinitesimal,It represents j-th The width of infinitesimal.
S4, the momentary-cutting-thick of cutting infinitesimal obtained using S3 calculate the cutting force of cutting infinitesimal:
Schematic three dimensional views of the Fig. 4 for cutting edge infinitesimal local angle parameter, wherein PrFor the plane of reference, CproExist for rake face Projection in the plane of reference.
1) the corresponding cutting edge inclination of each cutting edge infinitesimals ofNormal rakeIt can be calculated by coordinate transform:
Wherein
In statement,WithIt is corresponding normal rake and cutting edge inclination at A points;
2) the corresponding normal shear angle of each infinitesimals ofWith normal direction angle of frictionThe equation of least energy rule can be passed through Iteration acquires:
3) overall situations chip flow direction is by assuming that the sum of interaction force between infinitesimal is acquired for 0:
Fig. 6 describes in the present invention correction model used with Jason-Cook constitutive models using thickness of cutting as independent variable When predict cutting force dynamic changing curve figure, it can be seen from the figure that cutting thick region small, correction model is due to considering down The influence of rib geometry, prediction is more accurate, so revised flowing shear stressCalculation formula is:
Wherein,The flowing shear stress on each infinitesimal solved for Jason-Cook constitutive models.
According to classical cutting Force Model it is found that each corresponding cutting speed direction of cutting infinitesimal, cutting tangentially and radially Cut power WithRespectively:
Wherein
In above-mentioned statement, Ktc、KfcAnd KrcRepresent cutting infinitesimal in cutting speed direction, shearing tangentially and radially respectively Force coefficient, Kte、KfeAnd KreCutting edge force coefficient of the cutting infinitesimal on these three directions, d are represented respectivelyjRepresent the width of infinitesimal, dφsAngle infinitesimal during for cutting edge discretization,Representing the cutting edge inclination of infinitesimal, R represents cutter radius of corner,Represent micro- The method anterior angle of member, hjRepresent the undeformed chip thickness of the plane of reference;.
The Ktc、KfcAnd KrcIt calculates and obtains by the following method:
Wherein,It is the flowing shear stress on infinitesimal,And ηj cBe respectively infinitesimal normal rake, Angle of friction, the angle of shear, cutting edge inclination and chip flow angle.
Fig. 8 a and Fig. 8 b are the emulation experiment that is carried out using finite element software Advantedge to verify cutting edge power model As a result.As shown in FIG., respectively using chamfered edge length and chamfer angle as variable.Cutting edge power is with it can be seen from the curve in figure Positive correlation characteristic is presented in rib length and chamfer angle sine, it can be considered that assuming cutting edge power and chamfered edge length and chamfer angle Sine is directly proportional to be reasonable.Therefore the expression formula of cutting edge force coefficient proposed in the present invention can be provided.The Kte、Kfe And KreIt calculates and obtains by the following method:
If cutting edge force coefficient and the sine of shear stress, chamfered edge length and chamfer angle are linear:
With reference to the formula derived in Fig. 5 and Fig. 6, it can be deduced that the calibration equation of constant term in cutting edge force coefficient:
θ is chamfer angle, as shown in fig. 7, chamfer angle, that is, chamfered edge face 2 and the angle of rake face 1;L is chamfered edge length,It is micro- Flowing shear stress in member, d φsAngle infinitesimal during for cutting edge discretization, pt、pf、prBe respectively cutting speed direction, Radially, the linear constant item in tangential cutting edge force coefficient,It is the tool cutting edge angle of j-th of cutting edge infinitesimal, C1To C6For centre Parameter.
S5, the cutting force that will cut infinitesimal are transformed by space coordinates matrixing in the orthogonal coordinate system, It is integrated after addition along cutting edge, obtains whole cutting force:
WithRepresent cutting infinitesimal in the cutting force of the X-axis of orthogonal coordinate system, Y-axis and Z-direction, F respectivelyx、 FyAnd FzThe whole cutting force of X-axis, Y-axis and Z-direction is represented respectively,For tool cutting edge angle the plane of reference projected angle.
Heretofore described round chamfered edge lathe tool be sintex, the workpiece material processed for Inconel 718 this The typical difficult-to-cut alloy of kind, sintex is more extensively used and cuts because its is wear-resisting, high temperature resistant, is not easy the features such as adhesion Cut the higher difficult-to-machine material of manufacture field, especially workhardness.Inconel 718 is as a kind of than more typical difficult processing Material is using very extensive in aircraft industry and nuclear industry, and advantage is apparent, but has the disadvantage that and is difficult to, to knife The loss of tool is very big, it is difficult to obtain preferable piece surface integrality.The present invention is directed to the processing operating mode of this kind of difficult-to-machine material, The prediction of Turning Force with Artificial method of proposition can predict the cutting force of difficult-to-machine material in process well, can be efficient high Being realized to cutting force in finishing monitors in real time, therefore process can be controlled and to Optimization of cutting etc. offer More perfect technical research guidance.
Clearly to illustrate in the present invention comprehensively with reference to specific round ceramic lathe tool machining example Modeling process.
It is installed in the present embodiment using diameter 12.7mm round ceramics blade (concrete model is RNGN120400) During lathe tool, rake face minimum point is the front end along workpiece axial feed, i.e. B points in Fig. 3, anterior angle is -6 °.The material of workpiece Material is Inconel 718, and the model of lathe is CAK5085nzj, and the model of dynamometer is Kistler9257B, and sample frequency is 40kHz, specific cutting force numerical value are obtained by calculating the average value in certain section of section among sampled value.First by a large amount of Experimental data in the present invention give cutting edge force coefficient in constant term demarcate, calibration result is as shown in table 1:
Table 1
By more than derivation and given Cutting Parameters, can predict to obtain not using MATLAB numerical simulations With the cutting force numerical value in tri- directions of X, Y, Z under Cutting Parameters.Corresponding Cutting Parameters, theoretical prediction result and reality It surveys result and prediction error is as shown in table 2.
Table 2
When Fig. 9 a, Fig. 9 b and Fig. 9 c describe cutting speed 150mm/min, cutting-in 0.5mm, feed speed 0.1mm/r, no In the case of chamfered edge length, the theoretical prediction result of cutting force in tri- directions of X, Y, Z and the comparing result of measured result.
Figure 10 a, Figure 10 b and Figure 10 c describe cutting speed 150mm/min, feed speed 0.1mm/r, and cutting-in is 0.5mm, in the case of different chamfer angles, the theoretical prediction result of the cutting force in tri- directions of X, Y, Z and the comparison knot of measured result Fruit.
Invention further contemplates cutting force and cutting edge parameter and the relationship of Cutting Parameters, and it is directed to This typical difficult processing metal of Inconel 718 carries out multigroup above-mentioned experiment, from prediction with can be in experimental data comparison It was found that the difficult-to-machine material high-speed turning Predictive Model of Cutting Force of this consideration chamfered edge geometry proposed in the present invention can be well It is practical to meet the cutting of chamfered edge circular bit, there is very high accuracy, compared with the modeling method proposed in other technologies, more entirely Face, the Tutrning Process for systematically having reacted chamfered edge cutting edge circular bit, while can meet to turnery processing cutting force essence The demand really controlled.
It is appreciated that embodiment as described herein can be by hardware, software, firmware, middleware, microcode or its arbitrary combination To realize.For hardware implementation mode, processing unit can be at one or more application-specific integrated circuits (ASIC), digital signal Manage device (DSP), digital signal processing device (DSPD), programmable logic device (PLD), field programmable gate array (FPGA), Processor, microprocessor, microcontroller, is designed other electronic units or its group to perform function described herein at controller It is realized in closing.When with software, firmware, middleware or microcode, program code or code segment come when realizing embodiment, can be by it Be stored in the machine readable media of such as storage assembly.
Above example is merely to illustrate the design philosophy and feature of the present invention, and its object is to make technology in the art Personnel can understand present disclosure and implement according to this, and protection scope of the present invention is not limited to the above embodiments.So it is all according to The equivalent variations made according to disclosed principle, mentality of designing or modification, within protection scope of the present invention.

Claims (4)

1. prediction of Turning Force with Artificial method during a kind of difficult-to-machine material high-speed turning of consideration chamfered edge geometry, it is characterised in that:It includes Following steps:
S1, acquisition and using turnery processing parameter and material constitutive parameter as input quantity:
Turnery processing parameter includes tool radius R, cutting depth ap, cutting speed V and feed engagement f;Material constitutive parameter packet Include yield strength A, strength factor B, strain rate sensitivity coefficient C, thermal softening Coefficient m and strain hardening exponent n;
S2, orthogonal coordinate system is established:
The Z axis that cutter is axially orthogonal coordinate system is defined, cutting feed direction is the X-axis of orthogonal coordinate system, vertical with X-axis, Z axis Direction for Y-axis, chamfered edge circular knives include rake face, chamfered edge face and rear knife face, using the center of circle of rake face as orthogonal coordinate system Space origins, chamfered edge circular knives cutting edge is separated into a series of cutting infinitesimals in X/Y plane, obtains and each participates in cutting Cut the infinitesimal of processing;
S3, the corresponding undeformed chip thickness of cutting infinitesimal is calculated:
According to angle is immersed, it is two parts that machining region division will be participated on rake face, each micro- in given area respectively The calculation expression of the corresponding undeformed chip thickness of member, it is specific as follows:
Wherein
In above-mentioned expression,For the corresponding undeformed chip thickness of j-th of infinitesimal, φ on rake facesIt is corresponding for j-th of infinitesimal Immerse angle, fcIt is feed engagement in the projection of rake face, φstIt is the immersion angle of machining region starting point, φmidIt is machining region point The immersion angle of area's point, φexIt is the immersion angle of machining region terminating point;
S4, the momentary-cutting-thick of cutting infinitesimal obtained using S3 calculate the cutting force of cutting infinitesimal:
It is each to cut the corresponding cutting speed direction of infinitesimal, cutting force F tangentially and radiallyt jWithRespectively:
Wherein
In above-mentioned statement, Ktc、KfcAnd KrcShearing force system of the cutting infinitesimal in cutting speed direction, tangentially and radially is represented respectively Number, Kte、KfeAnd KreCutting edge force coefficient of the cutting infinitesimal on these three directions, d are represented respectivelyjRepresent the width of infinitesimal, d φs Angle infinitesimal during for cutting edge discretization,Representing the cutting edge inclination of infinitesimal, R represents cutter radius of corner,Represent infinitesimal Method anterior angle, hjRepresent the undeformed chip thickness of the plane of reference;
S5, the cutting force that will cut infinitesimal are transformed by space coordinates matrixing in the orthogonal coordinate system, are added It is integrated afterwards along cutting edge, obtains whole cutting force:
WithRepresent cutting infinitesimal in the cutting force of the X-axis of orthogonal coordinate system, Y-axis and Z-direction, F respectivelyx、FyAnd Fz The whole cutting force of X-axis, Y-axis and Z-direction is represented respectively,The projected angle for being tool cutting edge angle on the plane of reference.
2. prediction of Turning Force with Artificial method during the difficult-to-machine material high-speed turning of consideration chamfered edge geometry according to claim 1, It is characterized in that:The Ktc、KfcAnd KrcIt calculates and obtains by the following method:
Wherein,It is the flowing shear stress on infinitesimal,And ηj cIt is normal rake, the friction of infinitesimal respectively Angle, the angle of shear, cutting edge inclination and chip flow angle.
3. prediction of Turning Force with Artificial method during the difficult-to-machine material high-speed turning of consideration chamfered edge geometry according to claim 1, It is characterized in that:The Kte、KfeAnd KreIt calculates and obtains by the following method:
If cutting edge force coefficient and the sine of shear stress, chamfered edge length and chamfer angle are linear:
θ is chamfer angle, and l is chamfered edge length,It is the flowing shear stress on infinitesimal, d φsAngle during for cutting edge discretization Infinitesimal, pt、pf、prIt is the linear constant item in cutting speed direction, radial direction, tangential cutting edge force coefficient respectively,It is j-th The tool cutting edge angle of cutting edge infinitesimal, C1To C6For intermediate parameter.
4. prediction of Turning Force with Artificial method during the difficult-to-machine material high-speed turning of consideration chamfered edge geometry according to claim 1, It is characterized in that:The chamfered edge circular knives are sintex.
CN201711348983.8A 2017-12-15 2017-12-15 A kind of difficult-to-machine material high-speed turning prediction of Turning Force with Artificial method for considering chamfered edge geometry Pending CN108255134A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711348983.8A CN108255134A (en) 2017-12-15 2017-12-15 A kind of difficult-to-machine material high-speed turning prediction of Turning Force with Artificial method for considering chamfered edge geometry

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711348983.8A CN108255134A (en) 2017-12-15 2017-12-15 A kind of difficult-to-machine material high-speed turning prediction of Turning Force with Artificial method for considering chamfered edge geometry

Publications (1)

Publication Number Publication Date
CN108255134A true CN108255134A (en) 2018-07-06

Family

ID=62723000

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711348983.8A Pending CN108255134A (en) 2017-12-15 2017-12-15 A kind of difficult-to-machine material high-speed turning prediction of Turning Force with Artificial method for considering chamfered edge geometry

Country Status (1)

Country Link
CN (1) CN108255134A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109657307A (en) * 2018-12-05 2019-04-19 武汉理工大学 A kind of hot modeling method of three-dimensional inclined cutting suitable for circular hard alloy lathe tool
CN111061218A (en) * 2019-12-31 2020-04-24 华中科技大学 Complex curved surface machining cutting force prediction method and device based on ACIS
CN111590393A (en) * 2020-06-18 2020-08-28 天津大学 Interference checking method for ultra-precise turning tool
CN112720070A (en) * 2020-12-21 2021-04-30 江苏集萃华科智能装备科技有限公司 Cutting force modeling method for chamfering cutting edge cutter

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104392090A (en) * 2014-09-26 2015-03-04 北京理工大学 Construction method of aluminium alloy material end milling-cutting force and cutting processing deformation model
CN105930654A (en) * 2016-04-20 2016-09-07 华中科技大学 Cutting force modeling method suitable for high-speed turning process of difficult machining material
CN107168245A (en) * 2017-05-04 2017-09-15 武汉理工大学 A kind of accurate Forecasting Methodology of chamfered edge circular bit cutting force for considering cutting edge effect

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104392090A (en) * 2014-09-26 2015-03-04 北京理工大学 Construction method of aluminium alloy material end milling-cutting force and cutting processing deformation model
CN105930654A (en) * 2016-04-20 2016-09-07 华中科技大学 Cutting force modeling method suitable for high-speed turning process of difficult machining material
CN107168245A (en) * 2017-05-04 2017-09-15 武汉理工大学 A kind of accurate Forecasting Methodology of chamfered edge circular bit cutting force for considering cutting edge effect

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109657307A (en) * 2018-12-05 2019-04-19 武汉理工大学 A kind of hot modeling method of three-dimensional inclined cutting suitable for circular hard alloy lathe tool
CN109657307B (en) * 2018-12-05 2023-05-12 武汉理工大学 Three-dimensional oblique angle cutting thermal modeling method suitable for circular hard alloy turning tool
CN111061218A (en) * 2019-12-31 2020-04-24 华中科技大学 Complex curved surface machining cutting force prediction method and device based on ACIS
CN111061218B (en) * 2019-12-31 2021-07-27 华中科技大学 Complex curved surface machining cutting force prediction method and device based on ACIS
CN111590393A (en) * 2020-06-18 2020-08-28 天津大学 Interference checking method for ultra-precise turning tool
CN111590393B (en) * 2020-06-18 2021-08-06 天津大学 Interference checking method for ultra-precise turning tool
CN112720070A (en) * 2020-12-21 2021-04-30 江苏集萃华科智能装备科技有限公司 Cutting force modeling method for chamfering cutting edge cutter

Similar Documents

Publication Publication Date Title
CN108255134A (en) A kind of difficult-to-machine material high-speed turning prediction of Turning Force with Artificial method for considering chamfered edge geometry
Ferry et al. Virtual five-axis flank milling of jet engine impellers—Part I: mechanics of five-axis flank milling
CN104239720B (en) Complicated surface cutting force prediction method and parameter adjustment and tool path planning method
CN107168245B (en) A kind of accurate prediction technique of chamfered edge circular bit cutting force considering cutting edge effect
Pham et al. A manufacturing model of an end mill using a five-axis CNC grinding machine
CN102566492B (en) Method for forecasting maximum milling force for plunge milling of metal difficult-to-cut materials
Akhavan Niaki et al. Trochoidal milling: investigation of a new approach on uncut chip thickness modeling and cutting force simulation in an alternative path planning strategy
CN107330138A (en) A kind of Milling Force Analytic modeling method of flat helical end millses
CN105269402A (en) Method for predicating surface roughness of titanium alloy material based on milling
Li et al. Mechanistic modeling of five-axis machining with a flat end mill considering bottom edge cutting effect
Taner et al. Generalized cutting force model in multi-axis milling using a new engagement boundary determination approach
CN105701323A (en) Plunge milling machining cutting force predicting and modeling method
CN105414616A (en) Method for cutting force forecasting and stability judging in spiral hole milling process
Scippa et al. Milled surface generation model for chip thickness detection in peripheral milling
CN114429064A (en) Identification method for fractal characteristics of friction boundary of rear cutter face of cutter tooth of high-energy-efficiency milling cutter
Hosseini et al. Mechanistic modelling for cutting with serrated end mills–a parametric representation approach
Shen et al. Grinding wheel parametric design for machining arbitrary grooves on the helical rake face of the tool
Jia et al. A new cutting force prediction method in ball-end milling based on material properties for difficult-to-machine materials
Li et al. Modeling of integral cutting tool grooves using envelope theory and numerical methods
Kyratsis et al. Thrust force prediction of twist drill tools using a 3D CAD system application programming interface
Hendriko et al. Implementation of analytical boundary simulation method for cutting force prediction model in five-axis milling
Prat et al. Modeling and analysis of five-axis milling configurations and titanium alloy surface topography
Kolahdoozan et al. Finite Element Investigation and Optimization of Tool Wear in Drilling Process of Difficultto-Cut Nickel-Based Superalloy using Response Surface Methodology
Li et al. An integral algorithm for instantaneous uncut chip thickness measuring in the milling process
Grubyi Cutting characteristics in the end milling of stainless steel

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20180706

RJ01 Rejection of invention patent application after publication