CN108253275A - A kind of idle running self lubricating system of Retarder - Google Patents

A kind of idle running self lubricating system of Retarder Download PDF

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Publication number
CN108253275A
CN108253275A CN201810122852.6A CN201810122852A CN108253275A CN 108253275 A CN108253275 A CN 108253275A CN 201810122852 A CN201810122852 A CN 201810122852A CN 108253275 A CN108253275 A CN 108253275A
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CN
China
Prior art keywords
oil
retarder
oil circuit
spool
fuel
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Granted
Application number
CN201810122852.6A
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Chinese (zh)
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CN108253275B (en
Inventor
刘义
王伟健
边疆
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Shaanxi Fast Gear Co Ltd
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Shaanxi Fast Gear Co Ltd
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Priority to CN201810122852.6A priority Critical patent/CN108253275B/en
Publication of CN108253275A publication Critical patent/CN108253275A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/38Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
    • F16N7/40Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems in a closed circulation system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N19/00Lubricant containers for use in lubricators or lubrication systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N23/00Special adaptations of check valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2210/00Applications
    • F16N2210/14Bearings

Abstract

The invention belongs to automobile technical fields, disclose a kind of idle running self lubricating system of Retarder, and its object is to solve the problems, such as that existing lubrication system is complicated, lubricant effect is poor.The system includes working connection and the retarder working chamber and heat exchanger that are successively set on working connection, the oil sump lower sidewall are provided with oil return opening;Fuel-displaced oil circuit is provided in oil sump, one end of the fuel-displaced oil circuit is located in liquid level, and the other end stretches out liquid level as oil outlet;The oil sump is by its fuel-displaced oil circuit to the retarder working chamber fuel feeding;It is flowed to along fluid, the working connection positioned at the heat exchanger front end is divided into two branch oil circuits:First oil circuit is connected with the oil return opening;Second oil circuit is connected by the oil outlet with the fuel-displaced oil circuit;Normal opened type two-way check valve is provided on first oil circuit, check valve is provided on second oil circuit.

Description

A kind of idle running self lubricating system of Retarder
Technical field
The invention belongs to automobile technical fields, are related to automobile-used Retarder, and in particular to a kind of sky of Retarder Turn self lubricating system.
Background technology
Retarder can efficiently reduce truck in descending as a kind of more novel complemental brake system Brake number, reduces the abrasion of brake block, effectively reduces the temperature of vehicle hub for vehicle wheel under steam, and the accident that reduces occurs general Rate.
It is found during Retarder is actually used, if Retarder is in idle running operating mode for a long time, often Will appear the phenomenon that bearing lubrication is not smooth in addition can generate Retarder front end oil sealing damage, bearing sintering, rotor burn it is black The problems such as, seriously affect the service life of Retarder.After existing Retarder is generally by Retarder work Remaining a little fluid carries out idle lubrication in working chamber, and oil mass is not only less, and without the supplement of fluid, with the idle period Increase, the fluid in circulating oil path gradually consumes, and leads to idle lubrication effect worse and worse, the length of idle period one will result in liquid Damage of components inside power retarder.
For this problem, usually there are two types of solutions at present:First, lubricant passage way is specially designed in retarder, this Kind method needs the power plant of additional promotion lubricating oil flow, this just needs independent oil pump or other devices, this side The shortcomings that method is that speed buffer structure becomes complicated, is unfavorable for manufacturing, while increase cost, reduces product in market Competitiveness.Second is that excitation lubrication, this method is that certain program is written in the controller of retarder, when people do not operate it is slow When fast device makes its work, buffer controller still sends out instruction, and control gas is made to enter oil sump, and machine oil is pressed into working chamber And then go lubrication oil seal and bearing.This method need to only change the control program of retarder, vary without the structure of retarder.But Shortcoming is can not rationally to judge to send out the opportunity of instruction and provide great control gas pressure.The control gas pressure provided Power is excessive, and retarder can be made to generate larger brake force, had not only increased additional power loss in this way but also can allow and is driving Driver feels uneasy, is in sleet road conditions when more having very, is likely to result in defective steering stabilizer, the accident cut somebody's hair.If the control provided Gas pressure processed is too small, and the fluid into working chamber is insufficient to, and oil sealing and bearing cannot be lubricated well, this is not achieved The intention of body design.
Invention content
The present invention provides a kind of idle running self lubricating systems of Retarder, and its object is to solve existing lubrication system Complicated, the problem of lubricant effect is poor.
A kind of idle running self lubricating system of Retarder, the control media Containers connected including oil sump, with oil sump and For controlling the proportional pressure control valve of the control media Containers, it is characterized in that:Further include working connection and successively Retarder working chamber and the heat exchanger being arranged on working connection;
The oil sump lower sidewall is provided with oil return opening;Fuel-displaced oil circuit, one end of the fuel-displaced oil circuit are provided in oil sump In liquid level, the other end stretches out liquid level as oil outlet;
The oil sump is by its fuel-displaced oil circuit to the retarder working chamber fuel feeding;It flows to along fluid, is handed over positioned at the heat The working connection of parallel operation front end is divided into two branch oil circuits:First oil circuit is connected with the oil return opening;Second oil circuit passes through institute Oil outlet is stated with the fuel-displaced oil circuit to be connected;
Normal opened type two-way check valve is provided on first oil circuit, check valve is provided on second oil circuit.
Further, the normal opened type two-way check valve includes valve body and the valve seat mounted on valve body one end, the valve body Spool is equipped in inner cavity, the valve seat is equipped with the first spring mounting hole, and the body cavity end face opposite with valve seat is equipped with the Two spring mounting holes are respectively equipped with one between first spring mounting hole and spool and spool and second spring mounting hole A spring, one end of the spring are connected with spool, and the other end is connected with the first spring mounting hole or second spring mounting hole;Two Oil outlet is equipped on the inner face of a spring mounting hole, spool is equipped with the circular seal that diameter is more than spring mounting hole diameter Face, the periphery in circular seal face were equipped with oily channel.
Further, face where the spool edge is arcwall face.
Further, the excessively oily channel is the multiple through-holes for being located at circular seal face periphery.
Further, the multiple through-hole is along the circumferential direction evenly distributed on spool edge.
Compared with prior art, the advantage of the invention is that:
1st, oil sump lower sidewall of the present invention is provided with oil return opening;Fuel-displaced oil circuit is provided in oil sump, oil sump passes through it Fuel-displaced oil circuit is to retarder working chamber fuel feeding.Working connection is divided into two branch oil circuits after fluid flows through heat exchanger:First oil circuit It is connected with the oil return opening;Second oil circuit is connected by the oil outlet with the fuel-displaced oil circuit;In first oil circuit Upper setting normal opened type two-way check valve, check valve is set on second oil circuit, and entire oil piping system is divided into working cycles oil Road and dummy cycle oil circuit.Oil when retarder is worked at work and not by working cycles oil circuit and dummy cycle oil circuit Liquid multi-cycle separation is two independent systems, by the combination of check valve and normal opened type two-way check valve, can realize that fluid power delays Fast device oil circuit under different conditions switches over automatically, and in idle running, fluid flows through circulating oil path, has preferable profit to bearing Sliding effect.
2nd, the both ends of normal opened type two-way check valve valve chamber set spring mounting hole, divide between spool and the spring mounting hole at both ends Not An Zhuan a spring, oil outlet is opened up on the inner face of two spring mounting holes, spool is equipped with diameter and is more than spring peace The circular seal face of bore dia is filled, the periphery in circular seal face was equipped with oily channel.When retarder is in running order, fluid power Retarder oil cycle in oil liquid pressure it is higher, the power acted on spool is larger, no matter high-voltage oil liquid act on spool which Side can close normal opened type two-way check valve.
3rd, face where the spool edge is arcwall face, it is possible to reduce the friction of spool and body cavity enables spool More swimmingly slided in body cavity.
Description of the drawings
Fig. 1 is the annexation figure of Retarder idle running self lubricating system of the present invention;
Oil circuit schematic diagram when Fig. 2 is Retarder idle running self lubricating system idle running of the present invention;
Oil circuit schematic diagram when Fig. 3 is Retarder idle running self lubricating system work of the present invention;
Fig. 4 is the structure diagram of normal opened type two-way check valve of the present invention;
Fig. 5 is the structure diagram of normal opened type two-way check valve spool of the present invention.
In figure:1-retarder working chamber, 2-heat exchanger, 3-oil sump, 4-control media Containers, 5-ratio pressure Control valve, 6-the second oil circuit, 7-fuel-displaced oil circuit, 8-check valve, 9-the first oil circuit, 10-normal opened type are two-way unidirectional Valve, 101-valve body, 102-spool, 103-valve seat, 104-spring, the 105-the first spring mounting hole, 106-second spring Mounting hole, 107-oil outlet.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail:
As shown in Figure 1, a kind of idle running self lubricating system of Retarder, including oil sump 3, the control connected with oil sump 3 Media Containers 4 and the proportional pressure control valve 5 for controlling the control media Containers 4, further include working connection and successively The retarder working chamber 1 and heat exchanger 2 being arranged on working connection;
3 lower sidewall of oil sump is provided with oil return opening;Fuel-displaced oil circuit 7 is provided in oil sump 3, the fuel-displaced oil circuit 7 One end is located in liquid level, and the other end stretches out liquid level as oil outlet;
The oil sump 3 is by its fuel-displaced oil circuit 7 to 1 fuel feeding of retarder working chamber;It is flowed to along fluid, positioned at the heat The working connection of 2 front end of exchanger is divided into two branch oil circuits:First oil circuit 9 is connected with the oil return opening;Second oil circuit 6 is logical The oil outlet is crossed with the fuel-displaced oil circuit 7 to be connected;Normal opened type two-way check valve 10 is provided on first oil circuit 9, Check valve 8 is provided on second oil circuit 6.The oil sump 3 is oil sump, and working media is lubricating oil.
As shown in Fig. 2, when proportional pressure control valve 5 is closed, high-pressure gas medium can not enter liquid from control media Containers 4 Power retarder system, Retarder are in idle running operating mode.At this point, normal opened type two-way check valve 10 is in opening.Oil circuit Rotor high speed rotation forms negative pressure by a certain amount of fluid for idle lubrication from oil sump sucking retarder working chamber 1, dallies After the fluid thrown away afterwards is by heat exchanger 2, oil sump is returned to by normal opened type two-way check valve 10 once more.Fluid is formed in this way Cycle when Retarder is in idle running, can make the parts such as the rotor in working chamber, bearing, oil sealing obtain lasting lubrication.
As shown in figure 3, when proportional pressure control valve 5 is opened, high-pressure gas medium can enter liquid from control media Containers 4 Power retarder system, fluid is pressed into retarder working chamber 1 by high-pressure gas medium from oil sump 3, in Retarder circulating oil path Full of high-voltage oil liquid, Retarder is in running order.At this point, normal opened type two-way check valve 10 is closed, due to The closing of normal opened type two-way check valve 10, high-voltage oil liquid produce torque in working chamber, and heat can be opened after flowing through heat exchanger 2 Exchanger oil outlet check valve 8 returns to working chamber and continues to generate torque, forms the oil cycle of high-voltage oil liquid.Work as Retarder When exiting working condition, this cycle terminates, and reenters oil cycle during Retarder idle running.
In conclusion idle lubrication system in the present invention can when not changing retarder work under conditions of oil circuit, Change oil circuit during retarder idle running, reach lubricant effect during enhancing Retarder idle running.
As shown in figure 4, the normal opened type two-way check valve 10 includes valve body 101 and the valve seat mounted on 101 one end of valve body 103, spool 102 is equipped in 101 inner cavity of valve body, size and 101 intracavity diameter of valve body of spool 102 are adapted, the valve Face where 102 edge of core is arcwall face.The valve seat 103 is equipped with the first spring mounting hole 105, the valve opposite with valve seat 103 101 inner cavity end face of body is equipped with second spring mounting hole 106, first spring mounting hole 105 and spool 102 and spool A spring 104 is respectively equipped between 102 and second spring mounting hole 106, one end of the spring 104 is connected with spool 102, The other end is connected with the first spring mounting hole 105 or second spring mounting hole 106;It is all provided on the inner face of two spring mounting holes There is oil outlet 107, spool 102 is equipped with the circular seal face that diameter is more than spring mounting hole diameter, the periphery in circular seal face Equipped with excessively oily channel.As shown in figure 5, face where 102 edge of spool is arcwall face, excessively oily channel is along the circumferential direction uniform Ground is distributed in multiple through-holes on spool edge.
When retarder is in idling conditions, the oil liquid pressure in Retarder oil cycle is relatively low, acts on spool 102 On power it is smaller, can not surrender the spring 104 in normal opened type two-way check valve 10, spool 102 is in the interposition of valve body 101 It puts, normal opened type two-way check valve 10 is in opening at this time, and fluid can be flowed through from the through-hole at 102 edge of spool.
When Retarder is in running order, Retarder oil cycle in oil liquid pressure it is higher, spool 102 by High-voltage oil liquid acts on, and surrenders spring 104, the circular seal face of spool 102 is caused to contact forming face with spring mounting hole end face Sealing, normal opened type two-way check valve is closed at this time, and fluid can not pass through.In conclusion the two-way list of normal opened type Can open and-shut mode be automatically adjusted according to the working condition of Retarder to valve.

Claims (5)

1. a kind of idle running self lubricating system of Retarder, including oil sump (3), the control media Containers connected with oil sump (3) (4) and for controlling the proportional pressure control valve (5) for controlling media Containers (4), it is characterised in that:Further include working connection And it is successively set on retarder working chamber (1) and heat exchanger (2) on working connection;
Oil sump (3) lower sidewall is provided with oil return opening;Fuel-displaced oil circuit (7), the fuel-displaced oil circuit are provided in oil sump (3) (7) one end is located in liquid level, and the other end stretches out liquid level as oil outlet;
The oil sump (3) is by its fuel-displaced oil circuit (7) to retarder working chamber (1) fuel feeding;It is flowed to along fluid, positioned at described The working connection of heat exchanger (2) front end is divided into two branch oil circuits:First oil circuit (9) is connected with the oil return opening;Second Oil circuit (6) is connected by the oil outlet with the fuel-displaced oil circuit (7);
Normal opened type two-way check valve (10) is provided on first oil circuit (9), list is provided on second oil circuit (6) To valve (8).
2. the idle running self lubricating system of Retarder according to claim 1, it is characterised in that:The normal opened type is two-way Valve seat (103) of the check valve (10) including valve body (101) and mounted on valve body (101) one end is set in valve body (101) inner cavity There is spool (102), the valve seat (103) is equipped with the first spring mounting hole (105), the valve body (101) opposite with valve seat (103) Inner cavity end face is equipped with second spring mounting hole (106), first spring mounting hole (105) and spool (102) and spool (102) spring (104), one end of the spring (104) and spool are respectively equipped between second spring mounting hole (106) (102) it is connected, the other end is connected with the first spring mounting hole (105) or second spring mounting hole (106);Two spring mounting holes Inner face on be equipped with oil outlet (107), spool (102) is equipped with the circular seal that diameter is more than spring mounting hole diameter Face, the periphery in the circular seal face were equipped with oily channel.
3. the idle running self lubricating system of Retarder according to claim 2, it is characterised in that:The spool (102) Face where edge is arcwall face.
4. the idle running self lubricating system of Retarder according to claim 3, it is characterised in that:The excessively oily channel is It is located at multiple through-holes of circular seal face periphery.
5. the idle running self lubricating system of Retarder according to claim 4, it is characterised in that:The multiple through-hole edge Circumferencial direction is evenly distributed on spool (102) edge.
CN201810122852.6A 2018-02-07 2018-02-07 Idle self-lubricating system of hydraulic retarder Active CN108253275B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810122852.6A CN108253275B (en) 2018-02-07 2018-02-07 Idle self-lubricating system of hydraulic retarder

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Application Number Priority Date Filing Date Title
CN201810122852.6A CN108253275B (en) 2018-02-07 2018-02-07 Idle self-lubricating system of hydraulic retarder

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CN108253275A true CN108253275A (en) 2018-07-06
CN108253275B CN108253275B (en) 2024-03-12

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102619906A (en) * 2012-03-23 2012-08-01 陕西法士特齿轮有限责任公司 Bag-type structure for isolating control fluid from working medium in hydraulic machine
CN102937234A (en) * 2012-10-29 2013-02-20 陕西法士特齿轮有限责任公司 Pressure valve used for idle lubrication of hydrodynamic machine
CN202833756U (en) * 2012-10-26 2013-03-27 无锡开来帝森科技有限公司 Hydrodynamic retarder
CN203868190U (en) * 2014-05-16 2014-10-08 陕西法士特齿轮有限责任公司 Hydraulic retarder provided with idle self-lubrication system
CN104613106A (en) * 2015-02-15 2015-05-13 陕西法士特齿轮有限责任公司 Oil liquid circulation system of hydrodynamic retarder
CN204647074U (en) * 2015-02-15 2015-09-16 陕西法士特齿轮有限责任公司 A kind of oil-way system of retarder in parallel
CN208041577U (en) * 2018-02-07 2018-11-02 陕西法士特齿轮有限责任公司 A kind of idle running self lubricating system of Retarder

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102619906A (en) * 2012-03-23 2012-08-01 陕西法士特齿轮有限责任公司 Bag-type structure for isolating control fluid from working medium in hydraulic machine
CN202833756U (en) * 2012-10-26 2013-03-27 无锡开来帝森科技有限公司 Hydrodynamic retarder
CN102937234A (en) * 2012-10-29 2013-02-20 陕西法士特齿轮有限责任公司 Pressure valve used for idle lubrication of hydrodynamic machine
CN203868190U (en) * 2014-05-16 2014-10-08 陕西法士特齿轮有限责任公司 Hydraulic retarder provided with idle self-lubrication system
CN104613106A (en) * 2015-02-15 2015-05-13 陕西法士特齿轮有限责任公司 Oil liquid circulation system of hydrodynamic retarder
CN204647074U (en) * 2015-02-15 2015-09-16 陕西法士特齿轮有限责任公司 A kind of oil-way system of retarder in parallel
CN208041577U (en) * 2018-02-07 2018-11-02 陕西法士特齿轮有限责任公司 A kind of idle running self lubricating system of Retarder

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Title
王伟健;肖殿东;: "法士特并联液力缓速器工作原理", 机械工程师, no. 01 *

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