CN108253114A - A kind of Self-lubricating gear with micro- texture - Google Patents

A kind of Self-lubricating gear with micro- texture Download PDF

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Publication number
CN108253114A
CN108253114A CN201711395397.9A CN201711395397A CN108253114A CN 108253114 A CN108253114 A CN 108253114A CN 201711395397 A CN201711395397 A CN 201711395397A CN 108253114 A CN108253114 A CN 108253114A
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CN
China
Prior art keywords
micro
lateral trench
texture
gear
tooth
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Application number
CN201711395397.9A
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Chinese (zh)
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CN108253114B (en
Inventor
苏永生
王刚
王建彬
梁利东
江本赤
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Anhui Polytechnic University
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Anhui Polytechnic University
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Priority to CN201711395397.9A priority Critical patent/CN108253114B/en
Publication of CN108253114A publication Critical patent/CN108253114A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/06Use of materials; Use of treatments of toothed members or worms to affect their intrinsic material properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/17Toothed wheels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/041Coatings or solid lubricants, e.g. antiseize layers or pastes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/042Guidance of lubricant
    • F16H57/0427Guidance of lubricant on rotary parts, e.g. using baffles for collecting lubricant by centrifugal force

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Thermal Sciences (AREA)
  • Gears, Cams (AREA)
  • Lubricants (AREA)
  • General Details Of Gearings (AREA)

Abstract

The invention discloses a kind of Self-lubricating gears with micro- texture, micro- texture includes the lateral trench array set on gear mesh tooth face, lateral trench array includes the lateral trench of parallel arrangement, and lateral trench longitudinal direction is vertical with mesh tooth face, lubricant medium is also filled in the lateral trench, micro- texture further includes the outer channel with closure sideline that mesh tooth face is equipped in lateral trench array periphery, and the sideline of the outer channel Vertical Meshing gear tooth friction force direction is arc-shaped side, the outer fissure groove bottom is to be inclined to the slope surface of the lateral trench.The present invention is using softening forms lubricating film at a high temperature of friction generates after special micro- texture filling lubricant medium, so as to fulfill the lubricant effect of gear tooth friction regional sustained, have the advantages that save that lubricant medium, service life is long, lubricant effect is good, at the same can inhibit tooth surface abrasion and avoid using external dressing or other lubricating systems may caused by gear damage problem.

Description

A kind of Self-lubricating gear with micro- texture
Technical field
The invention belongs to Gear Manufacturing Technology field more particularly to a kind of Self-lubricating gears with micro- texture.
Background technology
Gear is mechanical part common in people's life, is widely used in mechanical transmission mechanism to transmit Movement and power.Gear is driven by being intermeshed, between the flank of tooth based on sliding friction, and with rolling friction, therefore gear Rotation be unable to do without lubrication, without enough lubrications, very big damage can be caused to gear, reduces the service life of gear.Mesh Before, the lubricating system of gear is added to gear surface to carry out gear mostly by the way of external dressing, by lubricating oil Lubrication, such as:Drip lubrication(Lubricating oil is dropped into friction in pairs surface), lubrication of splashing(Lubricant is splashed to kinematic pair Friction surface), oil jet lubrication, flooding system lubrication etc..
The current this gear lubrication mode using external dressing, once lubricating system failure or lubricating system fluid It is insufficient or because of other reasons, it, then can be to the tooth of insufficient lubrication when causing the operative gear in gear train not lubricated enough Wheel causes very big damage, reduces the service life of gear;And conventional gear tooth friction interface due to high temperature between the flank of tooth, high pressure and High sliding speed causes lubricant medium to be unable to engaging friction interface internal, and the lubricant medium of interface is often difficult to be formed lasting Lubricating film.
Invention content
It is a primary object of the present invention to provide a kind of Self-lubricating gear with micro- texture, turn to improve existing gear Lubricating system between dynamic can reduce Tooth friction force in the mesh tooth face processing of gear pair and the micro- of tooth surface abrasion situation knits Structure, and using softening forms lubricating film at a high temperature of friction generates after special micro- texture filling lubricant medium, so as to fulfill The lubricant effect of gear tooth friction regional sustained, while inhibit tooth surface abrasion and avoid using external dressing or other lubrications Mode may caused by gear damage problem.
In order to achieve the above-mentioned object of the invention, the present invention adopts the following technical scheme that:
The present invention provides a kind of Self-lubricating gear with micro- texture, micro- texture includes the horizontal stroke set on gear mesh tooth face To groove array, the lateral trench array includes the lateral trench of parallel arrangement, and the lateral trench longitudinal direction is with nibbling It is vertical to close the flank of tooth, lubricant medium is also filled in the lateral trench, micro- texture further includes mesh tooth face in lateral trench The outer channel with closure sideline that array periphery is equipped with, and the sideline of the outer channel Vertical Meshing gear tooth friction force direction is Arc-shaped side, the outer fissure groove bottom are to be inclined to the slope surface of the lateral trench.
As the present invention to the preferred of said program, the outer channel width dimensions are between 15~30 μm, the transverse direction Groove width size is between 10~15 μm.
As the present invention to the preferred of said program, the lateral trench quantity is 4~16.The quantity of lateral trench can With the face width of tooth and the width design of lateral trench according to gear, there is larger selectivity.
As the present invention to the preferred of said program, the mesh tooth face of the gear is equipped at two or the above is micro- at two Texture.By setting micro- texture described in many places that can further promote the friction reducing effect of the flank of tooth.
As the present invention to the preferred of said program, the lubricant medium is solid lubrication medium.
As the present invention to the preferred of said program, the solid lubrication medium is micro- MoS2Micro mist.
The beneficial effects of the present invention are:
(1)Heretofore described micro- texture includes the outer channel of lateral trench array and lateral trench array periphery, first laterally Groove array stores solid lubrication medium at gear tooth friction interface using lateral trench, can be in the environment of flank of tooth severe friction Under long lasting for supply lubricant medium, be conducive to the lasting formation of lubricating film, so as to improve lubricant effect, reduce friction, together When the role of container can be served as due to the presence of flank of tooth lateral trench, lateral trench, it is small that storage flank of tooth metal can be collected Particle, conducive to gear tooth friction abrasion is reduced;
(2)The fluid lubrication media for forming lubricating film can be concentrated and be back to flank of tooth lateral trench battle array by outer channel in the present invention At row, so as to make the process of lubrication more longlasting, the consumption of lubricant medium can be also reduced, due to that can be generated perhaps during gear tooth friction Multiple tooth face glue, outer channel equally can store the metal molecule of flank of tooth generation such as lateral trench array, conducive to reduction Gear tooth friction is worn;
(3)Under prior art middle gear long-term work, as flank of tooth glue increases, flank of tooth glue is readily along frictional force side To accumulation, so as to cause to be difficult to the buildup cleared up, and the effect of lubrication is reduced, the harm of abrasion is brought to the flank of tooth.Due to The flank of tooth glue particle that the flank of tooth generates is perpendicular to what lateral trench direction in the present invention was flowed, and flank of tooth glue has been not easy All standing lateral trench texture, lubricant medium lubricating film can be carried out continuing supplement by lateral trench, can improve gear and nibble Close the frictional behaviour during transmission process;
(4)The sideline of groove vertical mesh tooth face direction in China and foreign countries' of the present invention is arc-shaped side, makes small using arc-shaped side Grain is flowed with the lubricant medium of fluid state, so as to which outer channel is also difficult to generate flank of tooth glue into without forming buildup, from And enable micro- texture in the present invention that there is preferable using effect.
Therefore, micro- texture self-lubricating gear of the present invention not only has preferable lubrication and friction reducing effect, also has There is the advantages of saving lubricant medium, service life is long, lubricant effect is good.
Description of the drawings
Fig. 1 is a kind of structure diagram of the Self-lubricating gear with micro- texture in embodiment one.
Fig. 2 is a kind of cross section structure schematic diagram of the micro- texture of the Self-lubricating gear flank of tooth of embodiment.
Fig. 3 is a kind of structure diagram of the Self-lubricating gear with micro- texture in embodiment two.
Wherein, 1-flank of tooth, 2-lateral trench, 3-lubricant medium, 4-outer channel, 5-sideline.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, with reference to Specific embodiment, the present invention is further explained.
Embodiment one
A kind of Self-lubricating gear with micro- texture as shown in Figures 1 and 2, micro- texture include being set on gear mesh tooth face 1 lateral trench array, the lateral trench array include the lateral trench 2 of parallel arrangement, and 2 depth side of the lateral trench To vertical with mesh tooth face 1, lubricant medium 3 is also filled in the lateral trench 2, micro- texture further includes mesh tooth face 1 In the outer channel 4 with closure sideline that lateral trench array periphery is equipped with, and the 4 Vertical Meshing flank of tooth 1 of the outer channel rubs The sideline 5 of force direction is arc-shaped side, and 4 bottom surface of outer channel is the slope surface for being inclined to the lateral trench 2.
In this example, 4 width dimensions of outer channel are at 30 μm, and 2 width dimensions of lateral trench are at 15 μm.
In this example, there are four the lateral trench 2 is set.
In this example, the lubricant medium 3 is solid lubrication medium MoS2Micro mist.
Embodiment two
A kind of Self-lubricating gear with micro- texture as shown in Figure 3, micro- texture include the horizontal stroke set on gear mesh tooth face 1 To groove array, the lateral trench array includes two pairs of lateral trench 2 of parallel arrangement, and 2 depth side of the lateral trench To vertical with mesh tooth face 1, lubricant medium 3 is also filled in the lateral trench 2, micro- texture further includes mesh tooth face 1 In the outer channel 4 with closure sideline that lateral trench array periphery is equipped with, and the 4 Vertical Meshing flank of tooth 1 of the outer channel rubs The sideline 5 of force direction is arc-shaped side, and 4 bottom surface of outer channel is the slope surface for being inclined to the lateral trench 2.
In this example, 4 width dimensions of outer channel are 15 μm, and 2 width dimensions of lateral trench are at 10 μm.
In this example, there are six the lateral trench 2 is set.
In this example, the mesh tooth face 1 of the gear is equipped with micro- texture at two.
In this example, the lubricant medium 3 is solid lubrication medium MoS2Micro mist.
The storage lubrication of lateral trench 2 is utilized in 1 frictional interface of the flank of tooth based on above-mentioned, heretofore described Self-lubricating gear Medium 3 can be conducive to the lasting shape of lubricating film in the environment of 1 severe friction of the flank of tooth long lasting for supply lubricant medium 3 Into, so as to improve lubricant effect, friction is reduced, simultaneously because the presence of flank of tooth lateral trench 2, the role of container can be served as, Molecule existing for the storage flank of tooth 1 can be collected, gear tooth friction abrasion is reduced conducive to further;In addition, the lateral ditch of the flank of tooth 1 Slot 2 is vertical with gears slip frictional direction, is conducive to prevent the precipitation of flank of tooth glue and constantly increases.
The fluid lubrication media 3 for forming lubricating film can be concentrated and be back to the lateral trench array of the flank of tooth 1 by outer channel 4 Place, so as to make the process of lubrication more longlasting, can also reduce the consumption of lubricant medium, while outer channel 4 also is able to press down in the present invention System generates flank of tooth glue into without forming buildup.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe the originals of the present invention Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appending claims and equivalents circle It is fixed.

Claims (6)

1. a kind of Self-lubricating gear with micro- texture, which is characterized in that micro- texture is included set on gear mesh tooth face Lateral trench array, the lateral trench array include the lateral trench of parallel arrangement, and the lateral trench longitudinal direction with Mesh tooth face is vertical, and lubricant medium is also filled in the lateral trench, and micro- texture further includes mesh tooth face in lateral ditch The outer channel with closure sideline that slot array periphery is equipped with, and the sideline of the outer channel Vertical Meshing gear tooth friction force direction For arc-shaped side, the outer fissure groove bottom is to be inclined to the slope surface of the lateral trench.
A kind of 2. Self-lubricating gear with micro- texture according to claim 1, which is characterized in that the outer fissure well width Size is between 15~30 μm, and the lateral trench width dimensions are between 10~15 μm.
A kind of 3. Self-lubricating gear with micro- texture according to claim 1, which is characterized in that the lateral trench number Measure is 4~16.
A kind of 4. Self-lubricating gear with micro- texture according to claim 1, which is characterized in that the engagement of the gear The flank of tooth is equipped at two or the micro- texture of the above at two.
5. a kind of micro- texture self-lubricating gear according to claim 1, which is characterized in that the lubricant medium moistens for solid Sliding medium.
6. a kind of micro- texture self-lubricating gear according to claim 5, which is characterized in that the solid lubrication medium is micro- MoS2Micro mist.
CN201711395397.9A 2017-12-21 2017-12-21 Self-lubricating gear with micro-texture Active CN108253114B (en)

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CN108253114B CN108253114B (en) 2021-12-10

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111594584A (en) * 2020-05-29 2020-08-28 全椒县众联机械有限公司 High-toughness wear-resistant planetary gear
CN112112945A (en) * 2020-09-11 2020-12-22 华南理工大学 Gear with composite texture
CN112879527A (en) * 2021-01-25 2021-06-01 安徽工业大学 Drum gear with oil supply and lubrication functions
CN113931994A (en) * 2021-11-04 2022-01-14 宁波大学 Harmonic reducer flexible gear, micro-texture machining device and method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01112075A (en) * 1987-10-22 1989-04-28 Toyota Central Res & Dev Lab Inc Fiber-reinforced resin gear and manufacture thereof
CN101878382A (en) * 2007-11-30 2010-11-03 通用电气公司 Textured surfaces for gears
CN102628544A (en) * 2012-04-16 2012-08-08 江苏大学 Micro-embedded self-lubricating texture on surfaces of gear and cam and preparation method thereof
DE102011006276A1 (en) * 2011-03-28 2012-10-04 Robert Bosch Gmbh Zanhrad as well as transmission drive unit
CN102889362A (en) * 2012-10-31 2013-01-23 浙江大学 Gear with surface texture tooth surfaces
CN103671821A (en) * 2013-11-12 2014-03-26 林菁 Full-tooth-width line-contact helical bevel gear tooth structure
JP5822090B2 (en) * 2011-10-13 2015-11-24 株式会社ジェイテクト Worm reducer
CN205078728U (en) * 2015-06-02 2016-03-09 中国第一汽车股份有限公司 There is automotive gear of oil storage tank on top
CN105736676A (en) * 2016-04-21 2016-07-06 合肥工业大学 Gear with bionic tooth surfaces based on butterfly scale surface morphology
CN105736675A (en) * 2016-04-21 2016-07-06 合肥工业大学 Novel wear-resistant gear based on turtle shell surface morphology
CN106678347A (en) * 2017-02-17 2017-05-17 合肥工业大学 Multi-scale/cross-scale staggered embedded type self-lubricating tooth surface

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01112075A (en) * 1987-10-22 1989-04-28 Toyota Central Res & Dev Lab Inc Fiber-reinforced resin gear and manufacture thereof
CN101878382A (en) * 2007-11-30 2010-11-03 通用电气公司 Textured surfaces for gears
DE102011006276A1 (en) * 2011-03-28 2012-10-04 Robert Bosch Gmbh Zanhrad as well as transmission drive unit
JP5822090B2 (en) * 2011-10-13 2015-11-24 株式会社ジェイテクト Worm reducer
CN102628544A (en) * 2012-04-16 2012-08-08 江苏大学 Micro-embedded self-lubricating texture on surfaces of gear and cam and preparation method thereof
CN102889362A (en) * 2012-10-31 2013-01-23 浙江大学 Gear with surface texture tooth surfaces
CN103671821A (en) * 2013-11-12 2014-03-26 林菁 Full-tooth-width line-contact helical bevel gear tooth structure
CN205078728U (en) * 2015-06-02 2016-03-09 中国第一汽车股份有限公司 There is automotive gear of oil storage tank on top
CN105736676A (en) * 2016-04-21 2016-07-06 合肥工业大学 Gear with bionic tooth surfaces based on butterfly scale surface morphology
CN105736675A (en) * 2016-04-21 2016-07-06 合肥工业大学 Novel wear-resistant gear based on turtle shell surface morphology
CN106678347A (en) * 2017-02-17 2017-05-17 合肥工业大学 Multi-scale/cross-scale staggered embedded type self-lubricating tooth surface

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111594584A (en) * 2020-05-29 2020-08-28 全椒县众联机械有限公司 High-toughness wear-resistant planetary gear
CN112112945A (en) * 2020-09-11 2020-12-22 华南理工大学 Gear with composite texture
CN112879527A (en) * 2021-01-25 2021-06-01 安徽工业大学 Drum gear with oil supply and lubrication functions
CN112879527B (en) * 2021-01-25 2022-08-16 安徽工业大学 Drum gear with oil supply and lubrication functions
CN113931994A (en) * 2021-11-04 2022-01-14 宁波大学 Harmonic reducer flexible gear, micro-texture machining device and method

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