CN108252010A - The woven carbon fiber unidirectional cloth fine shaping equipment of heating exhibition - Google Patents
The woven carbon fiber unidirectional cloth fine shaping equipment of heating exhibition Download PDFInfo
- Publication number
- CN108252010A CN108252010A CN201810188189.XA CN201810188189A CN108252010A CN 108252010 A CN108252010 A CN 108252010A CN 201810188189 A CN201810188189 A CN 201810188189A CN 108252010 A CN108252010 A CN 108252010A
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- China
- Prior art keywords
- heating
- roller
- carbon fiber
- exhibition
- fine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 130
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 63
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 63
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 239000004744 fabric Substances 0.000 title claims abstract description 56
- 238000007493 shaping process Methods 0.000 title claims abstract description 28
- 238000004513 sizing Methods 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000013016 damping Methods 0.000 claims abstract description 10
- 238000009826 distribution Methods 0.000 claims abstract description 4
- 239000000523 sample Substances 0.000 claims description 21
- 238000012544 monitoring process Methods 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000005485 electric heating Methods 0.000 claims description 4
- 238000005098 hot rolling Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 206010053615 Thermal burn Diseases 0.000 abstract description 4
- 239000000835 fiber Substances 0.000 abstract description 4
- 239000012943 hotmelt Substances 0.000 abstract description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of woven carbon fiber unidirectional cloth fine shaping equipments of heating exhibition, including unwinding device and wrap-up, further include:The fine roller arrangement of heating exhibition, including multigroup heating roller, and the heating roller is provided at both ends with Damping rotation shaft;Cooling apparatus for shaping, including multigroup sizing pressure roller, for the high-temperature carbon fiber by the fine roller arrangement of heating exhibition to be given to shape.The heating roller is three groups, and distribution triangular in shape.Fine roller arrangement and cooling apparatus for shaping are opened up by heating and carry out heating exhibition fibre and sizing cooling treatment to carbon fiber unidirectional cloth respectively, carbon fiber warp thread and hot-melt yarn are closely combined.Creative sets three heating rollers with triangular form, and pass through and reasonably draw cloth layout and allow being contacted with heating roller of carbon fiber unidirectional cloth maximum area, the heating effect being optimal, in addition the high-temperature component surface that human body easily touches all with carbon fiber unidirectional cloth is covered, avoided in operation since carelessness causes to scald.
Description
Technical field
The present invention relates to technical field of textile machine, and in particular to a kind of fine sizing of heating exhibition of woven carbon fiber unidirectional cloth
Device.
Background technology
Woven carbon fiber unidirectional cloth is to do warp thread by carbon fiber, and hot-melt yarn does a kind of woven fabric of weft yarn.In carbon fiber
In the manufacturing process of cloth, when loom by carbon fiber warp thread and thermo-fuse weft yarns into warp thread and weft yarn intermeshing structure
During carbon cloth, need to heat carbon fiber unidirectional cloth, the setting agent on fusing thermo-fuse surface, and tension is added to open up carbon fiber
Carbon fiber warp thread and thermo-fuse weft yarn are integrally fixed while fine.
Existing heating roller Normal practice can generally use heat-conducting oil heating and electrical heating two ways, heat-conducting oil heating side
The shortcomings that formula is maximum is can not to avoid oil leak and pollute fabric, and Electric heating introduces heating power supply, electrical heating using carbon brush
Component and roller rotate together, and since carbon fiber is electric conductor, having is needed using carbon brush configuration in the environment of carbon fiber floating material
Install thick and heavy protective cover additional, otherwise dangerous, the apparatus structure is complicated and energy consumption is big.
In addition heat after carbon fiber unidirectional cloth temperature it is higher, staff in actual production process inevitably
It touches, when such as needing to carry out artificial wiring processing in yarn breakage, so as to cause to scald.
In view of above-mentioned existing heating unit there are the defects of, the present inventor is based on being engaged in such product design manufacture more
Year abundant practical experience and professional knowledge, and coordinate the utilization of scientific principle, actively it is subject to research and innovation, it is a kind of woven to found
The carbon fiber unidirectional cloth fine shaping equipment of heating exhibition, makes it have more practicability.By constantly studying, designing, and through repeatedly
After studying sample and improving, the present invention having practical value is created finally.
Invention content
In view of above-mentioned existing carbon cloth heating and shaping equipment there are the defects of, the present inventor be based on be engaged in it is such
Product design manufactures abundant for many years practical experience and professional knowledge, and coordinates the utilization of scientific principle, is actively subject to research and innovation, with
Phase founds a kind of fine shaping equipment of woven carbon fiber unidirectional cloth heating exhibition, it is made to have more practicability.By constantly studying,
Design, and after studying sample repeatedly and improving, the present invention having practical value is created finally.
The woven carbon fiber unidirectional cloth fine shaping equipment of heating exhibition, including unwinding device and wrap-up, which is characterized in that
It further includes:
The fine roller arrangement of heating exhibition, including multigroup heating roller, and the heating roller is provided at both ends with Damping rotation shaft;
Cooling apparatus for shaping, including multigroup sizing pressure roller, for giving the high-temperature carbon fiber list by the fine roller arrangement of heating exhibition
It shapes to cloth.
As a kind of perferred technical scheme, the heating roller is three groups, and distribution triangular in shape.
As a kind of perferred technical scheme, the heating roller is electric heating roller, including:
Outer roller, the cylindrical roller of inner hollow;
Heating rod is arranged on the inside of the outer roller, for being heated to the outer roller;
The Damping rotation shaft is arranged on the both ends of the outer roller, for the rotation for driving the outer roller and to the outer roller described in
Outer roller direction of rotation applies resistance.
As a kind of perferred technical scheme, by carbon fiber unidirectional cloth pass through sequence, the heating rod heating temperature according to
Secondary raising.
As a kind of perferred technical scheme, the fine roller arrangement of heating exhibition further includes temperature control device, for monitoring and controlling
Make the heating temperature of the heating roller.
As a kind of perferred technical scheme, the temperature control device includes:
Contact temperature probe, the contact temperature probe is arranged on the interlude in the heating roller, for monitoring in real time
The heating roller surface temperature;
Control centre, the control centre connect respectively with the contact temperature probe and the heating roller, for according to institute
State the heating temperature that the surface temperature that contact temperature probe measures adjusts the heating roller.
As a kind of perferred technical scheme, the cooling apparatus for shaping includes sizing pressure roller described in two groups and is arranged on two
Pulling roller between the group sizing pressure roller.
As a kind of perferred technical scheme, the fine roller arrangement of heating exhibition is provided with protective cover.
Using above-mentioned technical proposal, following technical scheme can be realized:
1), by heating open up fine roller arrangement and cooling apparatus for shaping and carry out that heating exhibition is fine and sizing is cold to carbon fiber unidirectional cloth respectively
But it handles, carbon fiber warp thread and hot-melt yarn is closely combined;
2), creative three heating rollers are set with triangular form, and pass through and reasonably draw cloth layout and allow carbon fiber one-way
Cloth maximum area is contacted with heating roller, the heating effect being optimal, the high-temperature component surface in addition easily touching human body
It is all covered, is avoided in operation since carelessness causes to scald with carbon fiber unidirectional cloth;
3), traditional conduction oil replaced using heating rod, avoid conduction oil oil leaking pollution fabric, and heating temperature is controllable, heating
Process safety is reliable;
4), temperature probe by being correspondingly arranged on heating roller, the temperature of heating roller surface is monitored in real time, so as to avoid temperature
Too low heating effect is bad or the excessively high influence fabric property of temperature.
Description of the drawings
Fig. 1 is the structure diagram of the fine shaping equipment of woven carbon fiber unidirectional cloth of the present invention heating exhibition;
Fig. 2 is the structure diagram of heating roller in the present invention;
Wherein, the first heating rollers of 1-, 11- outer rollers, 12- heating rods, 13- Damping rotation shafts, the second heating rollers of 2-, the heating of 3- thirds
Roller, 4- sizing pressure rollers, 5- temperature probes, 6- pulling rollers, 7- wrap-ups, 8- carbon fiber unidirectional cloths, 9- protective covers.
Specific embodiment
The technological means and effect taken further to illustrate the present invention to reach predetermined goal of the invention, to foundation
The woven carbon fiber unidirectional cloth proposed by the present invention fine shaping equipment of heating exhibition its specific embodiment, feature and its effect, in detail
It describes in detail bright as after.
As shown in Figure 1, the invention discloses a kind of woven carbon fiber unidirectional cloth fine shaping equipment of heating exhibition, including unreeling
Device and wrap-up 7, which is characterized in that further include:
The fine roller arrangement of heating exhibition, including multigroup heating roller, and heating roller is provided at both ends with Damping rotation shaft 13, is given by heating roller
By heating roller carbon fiber warp thread and thermo-fuse weft yarns into carbon fiber unidirectional cloth 8 heated, so as to melt hot melt
The setting agent on silk weft yarn surface, carbon fiber warp thread and the fixation of thermo-fuse weft yarn is integral, it is driven additionally, due to heating roller
Roller while realizing transfer by the Damping rotation shaft 13 that heating roller both ends are set, is run to heating roller one along carbon fiber unidirectional cloth 8
The resistance in direction, so as to achieve the effect that exhibition is fine to 8 some tension of carbon fiber unidirectional cloth;
Cooling apparatus for shaping including multigroup sizing pressure roller 4, is shaped for giving by heating the high-temperature carbon fiber of exhibition fibre roller arrangement,
Since the temperature of the carbon fiber unidirectional cloth 8 by heating roller is higher, need to it be cooled down and be shaped, using multigroup sizing pressure roller
4 to 8 certain pressure of carbon fiber unidirectional cloth under high temperature so as to achieve the effect that cooling so that carbon fiber warp thread inside strands are being opened up
In the state of opening and thermo-fuse weft yarn fixes sizing, obtains the uniform braided fabric finished product of thickness.
In order to reach preferably heating effect, heating roller is generally set as multigroup, and since carbon fiber warp thread is heating
Or the excessive or heating temperature that is under pressure during cabling is excessively high, is also easy to produce broken yarn, needs manually to carry out connecing yarn at this time, and heat
Roller surface higher temperature is in direct contact human body and easily forms personnel's scald, therefore heating roller is set as three by the invention
Group, and distribution triangular in shape, it is preferred that as shown in Figure 1, yarn enters from the first heating roller 1 of bottom, and pass through second successively
Heating roller 2, third heating roller 3,8 integral coating of carbon fiber unidirectional cloth are covered and are largely exposed to outside in heating roller surface
Heating roller surface, avoid during operation due to carelessness hand or other location contacts is made to be scalded to high-temperature component.
As a kind of perferred technical scheme, as shown in Fig. 2, heating roller is electric heating roller, including:
Outer roller 11, the cylindrical roller of inner hollow;
Heating rod 12 is arranged on the inside of outer roller 11, for being heated to outer roller 11;
Damping rotation shaft 13 is arranged on the both ends of outer roller 11, for the rotation that drives outer roller 11 and to outer roller 11 along 11 side of rotation of outer roller
To the certain resistance of negative direction.
Specifically, 12 both ends of heating rod are fixedly installed and connect external power supply, outer roller 11 is set in the outside of heating rod 12,
And can be rotated under the drive of carbon fiber unidirectional cloth 8, since shaft is Damping rotation shaft 13, give carbon fiber unidirectional cloth 8
One reversed resistance, so as to achieve the effect that exhibition is fine to the enough tension of carbon fiber unidirectional cloth 8.
As a kind of perferred technical scheme, the sequence passed through by carbon fiber unidirectional cloth 8,12 heating temperature of heating rod is successively
Raising, specifically, the first heating roller 1 and the second heating roller 2 carbon fiber warp thread and thermo-fuse weft yarn are carried out adequately preheating with
The heat for improving carbon fiber unidirectional cloth 8 uniformly, gradually adds carbon fibre thread tension and heating so that carbon fibre thread is gradually unfolded,
And third heating roller 3 is heated to the setting agent and carbon of the temperature value, at this time thermo-fuse weft yarn surface of thermo-fuse weft yarn fusing
Fibrous warps can fully bond together, and the mode gradually to heat up so that carbon fiber unidirectional cloth 8 is heated more uniformly.
As a kind of perferred technical scheme, the fine roller arrangement of heating exhibition further includes temperature control device, adds for monitoring and controlling
The heating temperature of hot-rolling.
As a kind of perferred technical scheme, temperature control device includes:
Contact temperature probe 5, contact temperature probe 5 are arranged on the interlude in heating roller, for monitoring heating roller in real time
Surface temperature, it is preferred that every group of heating roller is respectively provided with there are two contact temperature probe 5, and is separately positioned on appointing for heating roller
One end and interlude, two temperature probes 5 of every group of setting can prevent the damage of temperature probe 5 from causing monitoring error, can also avoid
Single temperature probe 5 monitors the problem of error is high;
Control centre, control centre connect respectively with contact temperature probe 5 and heating roller, for according to contact temperature probe
5 surface temperatures measured adjust the heating temperature of heating roller, specifically, contact temperature probe 5 passes the temperature information of detection
Control centre is defeated by, control centre is compared by the temperature value with internal preset, is sent out if not in values
Alarm sends out the signal for stopping heating or continuing heating directly to heating roller connected to it.
As a kind of perferred technical scheme, cooling apparatus for shaping includes two groups of sizing pressure rollers 4 and is arranged on two groups of sizings
Pulling roller 6 between pressure roller 4, specifically, heating after carbon fiber unidirectional cloth 8 around pulling roller 6 to wrap-up 7, wherein passing through
Pressure roller 4 shape to 8 certain pressure of carbon fiber unidirectional cloth in pulling roller 6 so that carbon fiber unidirectional cloth 8 is solid in the expanded state
Sizing, obtains the fabric of the uniform sizing of thickness.
As a kind of perferred technical scheme, the fine roller arrangement of heating exhibition is provided with protective cover 9, can prevent higher heat pair
Heat radiation caused by staff damages, and when carrying out connecing yarn, can open protective cover 9 and be operated, easy to operate and peace
Entirely.
The above described is only a preferred embodiment of the present invention, not make limitation in any form to the present invention, though
So the present invention is disclosed above with preferred embodiment, however is not limited to the present invention, any technology people for being familiar with this profession
Member, without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or modification
For the equivalent embodiment of equivalent variations, as long as being the content without departing from technical solution of the present invention, technical spirit according to the present invention
To any simple modification, equivalent change and modification that above example is made, in the range of still falling within technical solution of the present invention.
Claims (8)
1. the woven carbon fiber unidirectional cloth fine shaping equipment of heating exhibition, including unwinding device and wrap-up(7), feature exists
In further including:
The fine roller arrangement of heating exhibition, including multigroup heating roller, and the heating roller is provided at both ends with Damping rotation shaft(13);
Cooling apparatus for shaping, including multigroup sizing pressure roller(4), for giving the high-temperature carbon fiber by the fine roller arrangement of heating exhibition
Unidirectional cloth(8)Sizing.
2. the woven carbon fiber unidirectional cloth according to claim 1 fine shaping equipment of heating exhibition, which is characterized in that described to add
Hot-rolling is three groups, and distribution triangular in shape.
3. the woven carbon fiber unidirectional cloth according to claim 1 or 2 fine shaping equipment of heating exhibition, which is characterized in that institute
Heating roller is stated as electric heating roller, including:
Outer roller(11), the cylindrical roller of inner hollow;
Heating rod(12), it is arranged on the outer roller(11)Inside, for the outer roller(11)Heating;
The Damping rotation shaft(13)It is arranged on the outer roller(11)Both ends, for driving the outer roller(11)Rotation and to institute
State outer roller(11)Along the outer roller(11)Direction of rotation applies resistance.
4. the woven carbon fiber unidirectional cloth according to claim 3 fine shaping equipment of heating exhibition, which is characterized in that by described
Carbon fiber unidirectional cloth(8)The sequence of process, the heating rod(12)Heating temperature increases successively.
5. the woven carbon fiber unidirectional cloth according to claim 1 fine shaping equipment of heating exhibition, which is characterized in that described to add
The fine roller arrangement of heat exhibition further includes temperature control device, for monitoring and controlling the heating temperature of the heating roller.
6. the woven carbon fiber unidirectional cloth according to claim 5 fine shaping equipment of heating exhibition, which is characterized in that the temperature
Control device includes:
Contact temperature probe(5), the contact temperature probe(5)The interlude in the heating roller is arranged on, for reality
When monitor the heating roller surface temperature;
Control centre, the control centre respectively with the contact temperature probe(5)It is connected with the heating roller, for basis
The contact temperature probe(5)The surface temperature measured adjusts the heating temperature of the heating roller.
7. the woven carbon fiber unidirectional cloth according to claim 1 fine shaping equipment of heating exhibition, which is characterized in that described fixed
Type cooling device includes pressure roller of shaping described in two groups(4)Be arranged on pressure roller of shaping described in two groups(4)Between pulling roller(6).
8. the woven carbon fiber unidirectional cloth according to claim 1 fine shaping equipment of heating exhibition, which is characterized in that described to add
The fine roller arrangement of heat exhibition is provided with protective cover(9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810188189.XA CN108252010A (en) | 2018-03-07 | 2018-03-07 | The woven carbon fiber unidirectional cloth fine shaping equipment of heating exhibition |
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CN201810188189.XA CN108252010A (en) | 2018-03-07 | 2018-03-07 | The woven carbon fiber unidirectional cloth fine shaping equipment of heating exhibition |
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CN201810188189.XA Pending CN108252010A (en) | 2018-03-07 | 2018-03-07 | The woven carbon fiber unidirectional cloth fine shaping equipment of heating exhibition |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110042526A (en) * | 2019-05-14 | 2019-07-23 | 常州市新创智能科技有限公司 | A kind of woven carbon fiber unidirectional cloth fine device of exhibition |
CN111532853A (en) * | 2020-05-08 | 2020-08-14 | 西安工程大学 | Coiling machine suitable for copper-plated carbon fiber cloth and control method thereof |
CN114134613A (en) * | 2021-11-23 | 2022-03-04 | 烟台泰普龙先进制造技术有限公司 | Multi-frame woven aramid fiber unidirectional cloth, aramid fiber unidirectional cloth and processing system and method thereof |
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JPH08302537A (en) * | 1995-05-10 | 1996-11-19 | Ichinomiya Orimono:Kk | Carbon fiber woven fabric, its production thereof and device therefor |
CN101474868A (en) * | 2008-10-15 | 2009-07-08 | 上海杰事杰新材料股份有限公司 | Equipment for preparing continuous fiber reinforced thermoplastic resin composite material presoaked belt and use thereof |
CN104153085A (en) * | 2014-07-28 | 2014-11-19 | 江苏鹰游纺机有限公司 | Vibration carbon fiber expanding device |
CN105008608A (en) * | 2013-03-08 | 2015-10-28 | 赫克赛尔加固材料公司 | Method and machine for spreading fabric-type textile sheet |
KR20150143093A (en) * | 2014-06-13 | 2015-12-23 | 서울대학교산학협력단 | High-speed fiber spreading device and manufacturing system comprising the same for spreading fiber or continuous fiber reinforced thermoplastic composites |
CN205258734U (en) * | 2015-11-30 | 2016-05-25 | 江苏润源控股集团有限公司 | Carbon fiber warper |
CN205501548U (en) * | 2016-04-22 | 2016-08-24 | 桐乡市蒙泰增强复合材料有限公司 | Heat setting mechanism of special fiber loom |
CN207933699U (en) * | 2018-03-07 | 2018-10-02 | 常州市新创智能科技有限公司 | The woven carbon fiber unidirectional cloth fine shaping equipment of heating exhibition |
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2018
- 2018-03-07 CN CN201810188189.XA patent/CN108252010A/en active Pending
Patent Citations (8)
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JPH08302537A (en) * | 1995-05-10 | 1996-11-19 | Ichinomiya Orimono:Kk | Carbon fiber woven fabric, its production thereof and device therefor |
CN101474868A (en) * | 2008-10-15 | 2009-07-08 | 上海杰事杰新材料股份有限公司 | Equipment for preparing continuous fiber reinforced thermoplastic resin composite material presoaked belt and use thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110042526A (en) * | 2019-05-14 | 2019-07-23 | 常州市新创智能科技有限公司 | A kind of woven carbon fiber unidirectional cloth fine device of exhibition |
CN111532853A (en) * | 2020-05-08 | 2020-08-14 | 西安工程大学 | Coiling machine suitable for copper-plated carbon fiber cloth and control method thereof |
CN114134613A (en) * | 2021-11-23 | 2022-03-04 | 烟台泰普龙先进制造技术有限公司 | Multi-frame woven aramid fiber unidirectional cloth, aramid fiber unidirectional cloth and processing system and method thereof |
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Application publication date: 20180706 |
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