CN108251622B - A kind of heat treatment method of FeGa base high damping alloy - Google Patents

A kind of heat treatment method of FeGa base high damping alloy Download PDF

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CN108251622B
CN108251622B CN201810017905.8A CN201810017905A CN108251622B CN 108251622 B CN108251622 B CN 108251622B CN 201810017905 A CN201810017905 A CN 201810017905A CN 108251622 B CN108251622 B CN 108251622B
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CN108251622A (en
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孙孟
王先平
蒋卫斌
张立峰
高云霞
庄重
刘旺
方前锋
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Hefei Institutes of Physical Science of CAS
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
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Abstract

本发明公开了一种FeGa基高阻尼合金的热处理方法,该方法通过预处理消除材料内部的缺陷,然后以120℃/h的升温速率加热至800℃,保温1h,以120℃/h的速率炉冷至580‑660℃,保温0.5h,使材料内部温度均匀,有序无序转变相变充分进行,最后进行淬火处理。与现有热处理工艺相比,该工艺能大幅提高低振幅下(≤120×10‑6)材料本征的阻尼性能,相比原始样,阻尼值提升1.5‑3倍;相比传统热处理的Fe基高阻尼材料阻尼值提升2‑3.5倍。同时,该工艺的优点在于整个热处理过程在再结晶温度以下进行的,大幅度提升材料阻尼性能的同时几乎没有损害材料的力学性能。

The invention discloses a heat treatment method for a FeGa-based high damping alloy. The method eliminates defects inside the material through pretreatment, and then heats it to 800°C at a heating rate of 120°C/h, keeps it warm for 1h, and then heats it up to 800°C at a rate of 120°C/h. Cool the furnace to 580-660°C and keep it warm for 0.5h, so that the internal temperature of the material is uniform, and the orderly and disorderly transformation phase transition is fully carried out, and finally quenched. Compared with the existing heat treatment process, this process can greatly improve the intrinsic damping performance of the material at low amplitude (≤120×10 ‑6 ), and the damping value is increased by 1.5‑3 times compared with the original sample; compared with the traditional heat treated Fe The damping value of high-base damping materials is increased by 2-3.5 times. At the same time, the advantage of this process is that the entire heat treatment process is carried out below the recrystallization temperature, which greatly improves the damping performance of the material and hardly damages the mechanical properties of the material.

Description

一种FeGa基高阻尼合金的热处理方法A kind of heat treatment method of FeGa base high damping alloy

技术领域technical field

本发明涉及高阻尼合金的热处理技术领域,具体涉及一种FeGa基高阻尼合金的热处理方法。The invention relates to the technical field of heat treatment of high damping alloys, in particular to a heat treatment method for FeGa-based high damping alloys.

背景技术Background technique

近年来,FeGa基合金作为新一代磁致伸缩材料受到广泛了的关注,当磁致伸缩材料受到外加磁场和应力场作用时,内部磁畴会发生相应的旋转,在这个过程中能造成能量损耗,因而成为高阻尼性能的来源。传统Fe基高阻尼材料如FeCr基、FeAl基、FeMo基等合金主要通过高温保温并炉冷的方式,使晶粒尺寸长大,内应力减小,从而有利于磁畴的旋转和迁移,使合金的阻尼性能提升,例如FeCr基合金,目前获得高阻尼性能的最优热处理方式为在1100℃保温1h,并炉冷。目前,FeGa基合金的热处理工艺主要集中在提升其磁致伸缩性能方面,并发现在1000℃保温1h,并淬火可以显著提高磁致伸缩性能。然而,不论是通过高温保温并炉冷的方式还是高温淬火的方式,都不能使FeGa基合金阻尼性能显著提升,并相比其他Fe基合金也不具有明显的优势,相反的,在再结晶温度以上进行高温热处理导致了FeGa基合金的力学性能显著降低,限制了其应用范围。因此,在不损害力学性能(不发生再结晶)的前提下,从全新的角度来设计FeGa基合金的热处理工艺从而大幅提高其阻尼性能,对扩宽FeGa基合金的应用范围至关重要。In recent years, FeGa-based alloys have received widespread attention as a new generation of magnetostrictive materials. When magnetostrictive materials are subjected to external magnetic fields and stress fields, the internal magnetic domains will rotate accordingly, which can cause energy loss in the process. , thus becoming the source of high damping performance. Traditional Fe-based high-damping materials such as FeCr-based, FeAl-based, and FeMo-based alloys mainly increase the grain size and reduce internal stress through high-temperature heat preservation and furnace cooling, which is beneficial to the rotation and migration of magnetic domains. The damping performance of alloys is improved, such as FeCr-based alloys. At present, the optimal heat treatment method to obtain high damping performance is to hold at 1100 ° C for 1 hour and cool in a furnace. At present, the heat treatment process of FeGa-based alloys is mainly focused on improving its magnetostrictive properties, and it was found that holding at 1000 ° C for 1 hour and quenching can significantly improve the magnetostrictive properties. However, neither high temperature insulation and furnace cooling nor high temperature quenching can significantly improve the damping performance of FeGa-based alloys, and it does not have obvious advantages over other Fe-based alloys. On the contrary, at the recrystallization temperature The high-temperature heat treatment above leads to a significant decrease in the mechanical properties of the FeGa-based alloy, which limits its application range. Therefore, it is very important to broaden the application range of FeGa-based alloys by designing the heat treatment process of FeGa-based alloys from a new perspective to greatly improve their damping properties without compromising the mechanical properties (no recrystallization).

发明内容Contents of the invention

本发明的目的在于克服现有技术的不足,提供了一种FeGa基高阻尼合金的热处理方法,以解决现有热处理工艺无法使FeGa基合金阻尼性能显著提升的技术问题。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a heat treatment method for FeGa-based high damping alloys to solve the technical problem that the existing heat treatment process cannot significantly improve the damping performance of FeGa-based alloys.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

本发明提供了一种FeGa基高阻尼合金的热处理方法,包括:The invention provides a heat treatment method for FeGa-based high damping alloy, comprising:

步骤一:通过冷热交替循环方式,将FeGa基合金材料冷热交替循环若干次后,在800℃保温1h及以上;或者,直接将FeGa基合金材料在800℃连续保温6h以上;将预处理温度控制在800℃,在不超过再结晶温度的情况下,可极大限度保证材料内部缺陷和内部内应力被消除;Step 1: Alternate cooling and heating of the FeGa-based alloy material for several times, then keep it at 800°C for 1 hour or more; or directly keep the FeGa-based alloy material at 800°C for more than 6 hours; The temperature is controlled at 800°C, and the internal defects and internal stress of the material can be eliminated to the greatest extent without exceeding the recrystallization temperature;

步骤二:将步骤一处理后的材料缓慢冷却至短程有序相存在温区580-660℃,保温0.5h以上,以保证材料内部有序无序反应充分进行,后立即进行淬火处理;通过快速淬火可以使高温短程有序相尽可能多的保留,保证处理后的试样阻尼性能有质的提升。Step 2: Slowly cool the material treated in step 1 to the temperature zone where short-range ordered phase exists at 580-660°C, and keep it warm for more than 0.5h to ensure that the orderly and disordered reaction inside the material is fully carried out, and then perform quenching treatment immediately; through rapid Quenching can keep the high-temperature short-range ordered phase as much as possible, and ensure the qualitative improvement of the damping performance of the treated sample.

所述步骤一的冷热交替循环以FeGa基合金材料加热至800℃然后再降温至室温为一个循环。In the alternating cycle of cold and heat in the first step, heating the FeGa-based alloy material to 800° C. and then cooling down to room temperature constitutes a cycle.

所述步骤一的升降温过程中,升温降温过程均以120℃/h的速率进行,可保证整个处理过程合金样品温度均匀。In the heating and cooling process of step 1, the heating and cooling process is carried out at a rate of 120° C./h, which can ensure that the temperature of the alloy sample is uniform throughout the treatment process.

所述步骤一的冷热交替循环方式中,升降温循环次数越多,材料内部内应力减小幅度越大,对应材料最后阻尼性能越好,但到5次循环后基本达到饱和,因此,所述升降温循环的次数优选为3-5次。In the alternating cooling and heating cycle mode of step 1, the more the number of heating and cooling cycles, the greater the reduction of the internal stress of the material, and the better the final damping performance of the corresponding material, but it will basically reach saturation after 5 cycles. Therefore, the The number of heating and cooling cycles is preferably 3-5 times.

所述步骤一的连续保温处理过程中,800℃连续保温时间越长,材料内部内应力减小幅度越大,对应材料最后阻尼性能越好,但在此过程中需要注意防治晶粒的再结晶长大行为,因此,所述800℃连续保温时间优选为6h,可保证无再结晶长大行为的同时将材料内部内应力减小到理想状态。In the continuous heat preservation process of step 1, the longer the continuous heat preservation time at 800°C, the greater the reduction in the internal stress of the material, and the better the final damping performance of the corresponding material, but it is necessary to pay attention to preventing the recrystallization of grains during this process Growth behavior, therefore, the 800°C continuous holding time is preferably 6h, which can ensure no recrystallization growth behavior and reduce the internal stress of the material to an ideal state.

所述步骤二中,缓慢冷却速率低于120℃/h的速率进行,冷却速率越慢,材料内部受热越均匀,有序无序反应越充分。In the second step, the slow cooling rate is lower than 120° C./h. The slower the cooling rate, the more uniform the heating inside the material, and the more sufficient the order-disorder reaction.

所述步骤二中,通过连续降温或者阶梯式降温的方式将温度降到短程有序相存在温区(580-660℃)。In the second step, the temperature is lowered to the temperature range (580-660° C.) where the short-range ordered phase exists by means of continuous or stepwise cooling.

所述步骤二中,淬火处理的方法为水淬处理或油淬处理。In the second step, the quenching method is water quenching or oil quenching.

本发明相比现有技术具有以下优点:Compared with the prior art, the present invention has the following advantages:

①阻尼高:通过该方法处理的合金试样,在低振幅范围内(20-120×10-6)、1Hz的条件下,阻尼性能大幅提升:相比原始样,阻尼值提升1.5-3倍;相比传统热处理的Fe基高阻尼材料阻尼值提升2-3.5倍;① High damping: The alloy sample treated by this method has a greatly improved damping performance in the low amplitude range (20-120×10 -6 ) and 1Hz: Compared with the original sample, the damping value is increased by 1.5-3 times ; Compared with the traditional heat-treated Fe-based high-damping material, the damping value is increased by 2-3.5 times;

②宽温域:阻尼值在-85℃-160℃保持稳定,基本不随温度而改变;相比其他非Fe基高阻尼材料具有更宽的应用范围。②Wide temperature range: The damping value remains stable at -85°C-160°C and basically does not change with temperature; it has a wider application range than other non-Fe-based high damping materials.

③整个热处理过程中,试样未发生再结晶,材料的力学性能没有下降。③ During the whole heat treatment process, the sample did not recrystallize, and the mechanical properties of the material did not decrease.

④通过580℃进行淬火的FeGa基样品,其内耗值在振幅为30×10-6、1Hz的条件下可达0.031。④The internal friction value of the FeGa-based sample quenched at 580°C can reach 0.031 at the amplitude of 30×10 -6 and 1 Hz.

附图说明Description of drawings

图1是基于本发明的实施例1热处理工艺示意图;Fig. 1 is a schematic diagram of heat treatment process based on embodiment 1 of the present invention;

图2是基于本发明的实施例2热处理工艺示意图;Fig. 2 is a schematic diagram of heat treatment process based on embodiment 2 of the present invention;

图3是基于本发明的实施例3热处理工艺示意图;Fig. 3 is a schematic diagram of heat treatment process based on embodiment 3 of the present invention;

图4是通过本发明的淬火温度范围内淬火处理的FeGa合金与范围外淬火处理的内耗对比示意图;Fig. 4 is a comparative schematic diagram of the internal friction of the FeGa alloy quenched in the quenching temperature range of the present invention and quenched outside the range;

图5是通过本发明方法处理的FeGa合金与未通过本发明方法处理的FeGa、及经典的FeCrAl高阻尼材料低振幅下内耗的对比示意图;Fig. 5 is a comparative schematic diagram of FeGa alloy processed by the method of the present invention and FeGa not processed by the method of the present invention, and a classic FeCrAl high damping material under low amplitude internal friction;

图6是通过本发明方法处理的FeGa合金在-85-300℃内耗-温度曲线;Fig. 6 is -85-300 ℃ internal friction-temperature curve of the FeGa alloy processed by the method of the present invention;

图7是通过本发明方法处理的FeGa合金与未通过本发明方法处理的FeGa合金屈服强度对比示意图。Fig. 7 is a schematic diagram showing the comparison of the yield strength of the FeGa alloy processed by the method of the present invention and the FeGa alloy not processed by the method of the present invention.

具体实施方式Detailed ways

下面结合具体实施方式对本专利的技术方案作进一步详细说明,本实施方式在以本发明技术方案为前提下进行实施,但本专利的保护范围不限于下述的实施方式。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments. This embodiment is implemented on the premise of the technical solution of the present invention, but the protection scope of this patent is not limited to the following embodiments.

实施例1Example 1

本实施例提供了一种宽温域高阻尼FeGa基合金的热处理方法,如图1所示,包括以下步骤:This embodiment provides a heat treatment method for a wide temperature range and high damping FeGa-based alloy, as shown in Figure 1, comprising the following steps:

(1)预处理:将合金试样置于管式热处理炉中,在氩气的保护气氛下,以120℃/h的升温速率加热至800℃,保温1h,再以120℃/h降温速率随炉冷却至室温,共循环4次;(1) Pretreatment: Place the alloy sample in a tubular heat treatment furnace, heat it up to 800°C at a heating rate of 120°C/h under a protective atmosphere of argon, hold it for 1 hour, and then cool it at a rate of 120°C/h Cool to room temperature with the furnace, a total of 4 cycles;

(2)加热处理:在管式热处理炉中,在Ar气的保护气氛下,以120℃/h的升温速率加热至800℃,保温1h;(2) Heat treatment: In a tubular heat treatment furnace, under a protective atmosphere of Ar gas, heat to 800°C at a heating rate of 120°C/h, and hold for 1h;

(3)炉冷处理:通过加热处理的合金样进行降温处理,降温速率为90℃/h,在降温的过程中分别在750℃、700℃、680℃、660℃、640℃处保温0.5h;(3) Furnace cooling treatment: cooling treatment is carried out by heating the alloy sample, the cooling rate is 90°C/h, and the temperature is kept at 750°C, 700°C, 680°C, 660°C, and 640°C for 0.5h during the cooling process;

(4)淬火处理:通过在640℃处保温0.5h的样品迅速进行水淬处理,冷却至室温。(4) Quenching treatment: Rapidly perform water quenching treatment on the sample kept at 640° C. for 0.5 h, and cool to room temperature.

实施例2Example 2

本实施例提供了一种宽温域高阻尼FeGa基合金的热处理方法,如图2所示,包括以下步骤:This embodiment provides a heat treatment method for a wide temperature range and high damping FeGa-based alloy, as shown in Figure 2, comprising the following steps:

(1)预处理和加热处理:将合金试样置于管式热处理炉中,在氩气的保护气氛下,以120℃/h的升温速率加热至800℃,保温6h;(1) Pretreatment and heat treatment: place the alloy sample in a tubular heat treatment furnace, and heat it to 800°C at a heating rate of 120°C/h under the protective atmosphere of argon, and keep it for 6h;

(2)炉冷处理:通过加热处理的合金样进行降温处理,降温速率为90℃/h,当温度降到620℃,保温1h;(2) Furnace cooling treatment: conduct cooling treatment on the alloy sample through heating treatment, the cooling rate is 90°C/h, when the temperature drops to 620°C, keep it for 1h;

(3)淬火处理:将在620℃处保温1h的样品迅速进行水淬处理,冷却至室温。(3) Quenching treatment: the sample kept at 620° C. for 1 hour was quickly subjected to water quenching treatment, and cooled to room temperature.

实施例3Example 3

本实施例提供了一种FeGa基高阻尼合金的热处理方法,如图3所示,包括以下步骤:This embodiment provides a heat treatment method for a FeGa-based high damping alloy, as shown in Figure 3, comprising the following steps:

(1)预处理通过冷热交替循环方式,将FeGa基合金材料以120℃/h的速率先升温到800℃,保温1h后,再以120℃/h的速率随炉降至室温,如此一循环,共循环4次,以减小材料内应力;(1) Pretreatment The temperature of the FeGa-based alloy material is first raised to 800°C at a rate of 120°C/h by means of alternating cold and heat cycles, and after holding for 1 hour, it is then lowered to room temperature with the furnace at a rate of 120°C/h. cycle, a total of 4 cycles to reduce the internal stress of the material;

(2)加热处理:在管式热处理炉中,在Ar气的保护气氛下,以120℃/h的升温速率加热至800℃,保温1h;(2) Heat treatment: In a tubular heat treatment furnace, under a protective atmosphere of Ar gas, heat to 800°C at a heating rate of 120°C/h, and hold for 1h;

(3)炉冷处理:通过加热处理的合金样以90℃/h的速率降温至450-750℃的某一温度,保温0.5h。(3) Furnace cooling treatment: the heat-treated alloy sample is cooled to a certain temperature of 450-750°C at a rate of 90°C/h, and kept for 0.5h.

(4)淬火处理:将保温0.5h的样品迅速,立即进行油淬处理,冷却至室温。(4) Quenching treatment: quickly oil quench the sample kept for 0.5h, and cool it to room temperature.

对本实施例处理的材料进行阻尼性能的评估,其中:采用多功能倒扭摆内耗仪对不同处理方法下FeGa基合金试样阻尼性能表征进行测量;采用强迫振动模式对不同处理方法下FeGa基合金试样进行扭转变形;采用应力和应变传感器实时采集材料的加力和振动曲线;通过计算应力应变的振幅比值以及两者滞后角获得内耗值;通过内耗值得大小(Q-1)对材料的阻尼性能进行评估;阻尼性能的评估主要集中在低振幅范围内(≤120×10-6)、1Hz的情况下,通过比较内耗值大小来获得阻尼性能的大小,比阻尼本领P=2πQ-1The damping performance of the material processed in this embodiment is evaluated, wherein: the damping performance characterization of the FeGa-based alloy sample under different processing methods is measured by using a multi-functional inverted torsion pendulum internal friction instrument; The sample is subjected to torsional deformation; the stress and strain sensors are used to collect the force and vibration curves of the material in real time; the internal friction value is obtained by calculating the amplitude ratio of the stress and strain and the lag angle between the two; the damping performance of the material is affected by the internal friction value (Q -1 ) Conduct evaluation; the evaluation of damping performance is mainly concentrated in the low amplitude range (≤120×10 -6 ) and 1Hz. The damping performance is obtained by comparing the internal friction value, and the specific damping power is P=2πQ -1 .

结果如图4-7所示,其中:The result is shown in Figure 4-7, where:

图4为不同淬火温度下FeGa合金材料的内耗对比示意图,图中可看出,在振幅为30×10-6、1Hz的条件下,在淬火温度580-660℃范围内(短程有序相存在温区)进行淬火处理的试样的阻尼性能明显高于该温度范围两边的阻尼性能,其中,通过580℃进行淬火的FeGa基样品,其内耗值可达0.031。Figure 4 is a schematic diagram of the internal friction comparison of FeGa alloy materials at different quenching temperatures. It can be seen from the figure that under the condition of the amplitude of 30×10 -6 and 1 Hz, in the range of quenching temperature 580-660°C (short-range ordered phase exists The damping performance of the sample quenched in the temperature range) is significantly higher than that on both sides of the temperature range. Among them, the internal friction value of the FeGa-based sample quenched at 580°C can reach 0.031.

图5为不同处理方式下FeGa合金材料低振幅下内耗的对比示意图,图中可看出,在低振幅范围内(20-120×10-6)、1Hz的条件下,本发明处理的试样(淬火温度580℃,下同)相比原始样阻尼值提升1.5-3倍,相比传统热处理的Fe基高阻尼材料阻尼值提升2-3.5倍;其中,在20×10-6、1Hz的条件下,本发明处理的试样的阻尼性能分别是未通过本发明处理的FeGa、及经典的Fe基高阻尼材料的2.25和4.5倍;Figure 5 is a schematic diagram of the comparison of internal friction of FeGa alloy materials under low amplitude under different treatment methods. It can be seen from the figure that in the range of low amplitude (20-120×10 -6 ) and 1 Hz, the samples treated by the present invention (The quenching temperature is 580°C, the same below) Compared with the original sample, the damping value is increased by 1.5-3 times, and compared with the traditional heat-treated Fe-based high-damping material, the damping value is increased by 2-3.5 times; among them, at 20×10 -6 , 1Hz Under the conditions, the damping properties of the samples processed by the present invention are respectively 2.25 and 4.5 times that of FeGa not processed by the present invention and the classic Fe-based high damping material;

图6为本发明处理的的FeGa合金在-85-300℃内耗-温度曲线,图中可以看出,本发明处理的试样阻尼值在-85℃-160℃保持稳定,基本不随温度而改变;Figure 6 is the internal friction-temperature curve of the FeGa alloy treated by the present invention at -85-300°C. It can be seen from the figure that the damping value of the sample treated by the present invention remains stable at -85°C-160°C, and basically does not change with temperature. ;

图7为不同处理方式下FeGa合金材料屈服强度对比示意图,图中可看出,整个热处理过程中,试样未发生再结晶,材料的力学性能没有下降;Figure 7 is a schematic diagram of the comparison of the yield strength of FeGa alloy materials under different treatment methods. It can be seen from the figure that during the entire heat treatment process, the sample did not recrystallize and the mechanical properties of the material did not decrease;

上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下作出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation. Within the scope of knowledge of those of ordinary skill in the art, various implementations can be made without departing from the purpose of this patent. kind of change.

Claims (6)

1. a kind of heat treatment method of FeGa base high-damping alloy characterized by comprising
Step 1: after FeGa base alloy material hot and cold alternation is recycled several times, in 800 DEG C of heat preservation 1h or more;Alternatively, directly By FeGa base alloy material in 800 DEG C of continuous heat preservation 6h or more;The hot and cold alternation circulation is heated to FeGa base alloy material Then it is a circulation that 800 DEG C are cooled to room temperature again;
Step 2: step 1 treated material is reduced the temperature into short distance by way of continuous cooling or staged cooling There are warm areas for ordered phase, are quenched immediately after keeping the temperature 0.5h or more, and it is 580-660 that the shortrange order, which mutually has warm area, ℃。
2. a kind of heat treatment method of FeGa base high-damping alloy according to claim 1, which is characterized in that the step One heating temperature-fall period is carried out with the rate of 120 DEG C/h.
3. a kind of heat treatment method of FeGa base high-damping alloy according to claim 1, which is characterized in that the step One hot and cold alternation cycle-index is 3-5 times.
4. a kind of heat treatment method of FeGa base high-damping alloy according to claim 1, which is characterized in that the step One continuous soaking time is 6h.
5. a kind of heat treatment method of FeGa base high-damping alloy according to claim 1, which is characterized in that the step Two slow cooling rates are lower than 120 DEG C/h.
6. a kind of heat treatment method of FeGa base high-damping alloy according to claim 1, which is characterized in that the step In two, the method for quenching treatment is that Water Quenching or oil quenching are handled.
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