CN108250346B - Synthesis method of diacetone acrylamide and acrylic acid copolymer - Google Patents
Synthesis method of diacetone acrylamide and acrylic acid copolymer Download PDFInfo
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- CN108250346B CN108250346B CN201810046550.5A CN201810046550A CN108250346B CN 108250346 B CN108250346 B CN 108250346B CN 201810046550 A CN201810046550 A CN 201810046550A CN 108250346 B CN108250346 B CN 108250346B
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- acrylic acid
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/04—Acids; Metal salts or ammonium salts thereof
- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/12—Polymerisation in non-solvents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/52—Amides or imides
- C08F220/54—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
- C08F220/58—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide containing oxygen in addition to the carbonamido oxygen, e.g. N-methylolacrylamide, N-(meth)acryloylmorpholine
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/40—Redox systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/54—Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids
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Abstract
The invention discloses a method for synthesizing a diacetone acrylamide-acrylic acid copolymer, which takes carbon dioxide as a medium and a persulfate and bisulfite redox system as an initiator to carry out precipitation polymerization on a diacetone acrylamide-acrylic acid comonomer at a critical temperature and a critical pressure of the carbon dioxide to obtain a water-free diacetone acrylamide-acrylic acid copolymer. The concentration of the initial dosage of the initiator is 0.05-0.5 mol/l; the initial concentration of the total monomers of diacetone acrylamide and acrylic acid is 1-8 mol/l. In the initiator, the persulfate is one of potassium persulfate, sodium persulfate and ammonium persulfate, and the bisulfite is one of potassium bisulfite, sodium bisulfite and ammonium bisulfite. Because the invention adopts the nontoxic and pollution-free medium supercritical carbon dioxide to replace the organic solvent, the pollution to the environment caused by using the toxic, harmful, volatile and flammable organic solvent is avoided, and the effects of environmental protection, energy conservation and resource conservation can be realized.
Description
Technical Field
The invention relates to a method for synthesizing a diacetone acrylamide-acrylic acid copolymer, in particular to a method for synthesizing the diacetone acrylamide-acrylic acid copolymer by using supercritical carbon dioxide as a solvent.
Background
The existing method for synthesizing the diacetone acrylamide and acrylic acid copolymer generally adopts solution polymerization or aqueous phase precipitation polymerization in water. In the solution polymerization, the solvent recovery step is added, and the organic or inorganic solvent used is likely to cause environmental pollution and contamination of the polymerization product. And by adopting a water phase precipitation method, reaction products need to be diluted by deionized water, and are precipitated by acetone, washed and dried, so that a large amount of energy is consumed, the process is complicated, and the production cost is increased.
Disclosure of Invention
The invention aims to solve the technical problem of providing a method for synthesizing the diacetone acrylamide-acrylic acid copolymer by using supercritical carbon dioxide instead of the traditional solvent, so as to avoid the pollution of the organic solvent to the environment and meet the requirements of environmental protection, energy conservation and resource conservation.
In order to solve the technical problem, the synthesis method of the diacetone acrylamide-acrylic acid copolymer provided by the invention is characterized in that carbon dioxide is used as a medium, a persulfate and bisulfite redox system is used as an initiator, and the diacetone acrylamide-acrylic acid comonomer is subjected to precipitation polymerization at a critical temperature and pressure of the carbon dioxide to obtain the water-free diacetone acrylamide-acrylic acid copolymer.
The synthesis method of the diacetone acrylamide and acrylic acid copolymer comprises the following steps: adding diacetone acrylamide, acrylic acid monomers and an initiator into a reaction kettle, and sealing the reaction kettle, wherein the concentration of the initial dosage of the initiator is 0.05-0.5 mol/l; introducing carbon dioxide to exhaust air in the reaction kettle, enabling the initial concentration of the total monomers of the diacetone acrylamide and the acrylic acid to be 1-8 mol/l, then closing an inlet valve and an outlet valve of the reaction kettle, and heating; the pressure in the reaction kettle continuously rises along with the rise of the temperature, and when the reaction temperature reaches 32-40 ℃, the pressure in the reaction kettle (namely the pressure of carbon dioxide in the kettle) is controlled to be more than 8MPa and less than 45 MPa; at the moment, starting the stirrer, and reacting for 3-20 hours until the reaction is finished.
According to the synthesis method of the diacetone acrylamide-acrylic acid copolymer, the persulfate in the redox system is one of potassium persulfate, sodium persulfate and ammonium persulfate.
In the above method for synthesizing the diacetone acrylamide-acrylic acid copolymer, the bisulfite in the redox system is one of potassium bisulfite, sodium bisulfite and ammonium bisulfite.
According to the synthesis method of the diacetone acrylamide-acrylic acid copolymer, the diacetone acrylamide accounts for 0-70 mol% (excluding 0%) of the two monomers.
According to the synthesis method of the diacetone acrylamide-acrylic acid copolymer, the acrylic acid accounts for 30-100 mol% (excluding 100%) of the two monomers.
According to the synthesis method of the diacetone acrylamide-acrylic acid copolymer, the initial concentration of the total monomer of the diacetone acrylamide and the acrylic acid is 2-6 mol/l.
According to the method for synthesizing the diacetone acrylamide-acrylic acid copolymer, the molar ratio of the initial dosage of the persulfate to the initial dosage of the bisulfite in the initiator is 1:1, and the initial dosage concentration of the initiator is 0.08-0.3 mol/l.
According to the synthesis method of the diacetone acrylamide and acrylic acid copolymer, the pressure in the reaction kettle is 20-30 MPa.
According to the synthesis method of the diacetone acrylamide and acrylic acid copolymer, the reaction temperature is controlled to be 33-38 ℃.
According to the synthesis method of the diacetone acrylamide and acrylic acid copolymer, the reaction time is 4-10 hours.
According to the synthesis method of the diacetone acrylamide and acrylic acid copolymer, after the reaction is finished, cooling water is introduced to cool the reaction kettle to room temperature; and opening an air outlet valve of the reaction kettle, reducing the pressure to normal pressure, and taking out a product, namely a water-free white product, namely the diacetone acrylamide and acrylic acid copolymer.
The invention adopts the technical scheme that the nontoxic and pollution-free medium supercritical carbon dioxide is used for replacing an organic solvent, and the temperature and the pressure of the carbon dioxide are higher than the critical temperature and the critical pressure of the carbon dioxide. At the moment, the supercritical carbon dioxide has the properties of both liquid and gas, and the solubility of the supercritical carbon dioxide can be changed by changing the pressure of the supercritical carbon dioxide, so that the supercritical carbon dioxide can be used for replacing toxic, harmful, volatile and flammable organic solvents, and the serious pollution of the chemical organic solvent to the environment is avoided. Because carbon dioxide is a byproduct generated in a plurality of industries at present, the carbon dioxide can be obtained from the environment, can return to the environment after being used in a chemical process, has no any byproduct, and has the advantages of incombustibility, innocuity, good chemical stability, low price, easy obtaining and the like, the carbon dioxide can be used for synthesizing the diacetone acrylamide-acrylic acid copolymer, thereby avoiding the pollution to the environment caused by using toxic, harmful, volatile and flammable organic solvents, and realizing the effects of environmental protection, energy conservation and resource conservation.
Detailed Description
Embodiment 1 a method for synthesizing a diacetone acrylamide-acrylic acid copolymer, comprising the steps of:
acrylic acid with the concentration of 2.1mol/l, diacetone acrylamide with the concentration of 1.9mol/l and an initiator with the concentration of 0.1 mol/l (a mixture of ammonium persulfate and sodium bisulfite with the mixing molar ratio of 1: 1) are respectively added into a reaction kettle and sealed. Wherein, the mol percentage of diacetone acrylamide in the two monomers is 47.5%, and the mol percentage of acrylic acid in the two monomers is 52.5%.
Carbon dioxide was introduced for 25 minutes to exhaust the air in the reaction vessel so that the initial concentration of the total monomer of diacetone acrylamide and acrylic acid was 4 mol/l.
Then the inlet and outlet valves of the reaction kettle are closed and heated. When the temperature rises to 30 ℃, a high-pressure pump of the reaction kettle and an inlet valve of the reaction kettle are opened, and a certain amount of carbon dioxide is supplemented. The pressure in the reactor was continuously increased with the increase of the temperature, and when the temperature reached the desired reaction temperature of 35 ℃, the pressure in the reactor was controlled to be maintained at the desired pressure of 20MPa, at which time the stirrer was started and the time at which the reaction started was recorded. After 6 hours of reaction, the reaction kettle was cooled to room temperature.
And opening an air outlet valve of the reaction kettle, and reducing the pressure to normal pressure. The resulting product was a largely white product (as a water-free diacetone acrylamide acrylic acid copolymer).
Embodiment 2 a method for synthesizing a diacetone acrylamide-acrylic acid copolymer, comprising the steps of:
the concentration is 3.5mol/lRespectively adding acrylic acid, diacetone acrylamide with the concentration of 0.9mol/l and an initiator (a mixture of sodium persulfate and potassium bisulfite with the mixing molar ratio of 1: 1) with the concentration of 0.2 mol/l into a reaction kettle, and sealing. Wherein, the mol percentage of the diacetone acrylamide in the two monomers is 20.45 percent, and the mol percentage of the acrylic acid in the two monomers is 79.55 percent.
Carbon dioxide was introduced for 25 minutes to exhaust the air in the reaction vessel so that the initial concentration of the total monomer of diacetone acrylamide and acrylic acid was 4.4 mol/l.
Then the inlet and outlet valves of the reaction kettle are closed and heated. When the temperature rises to 30 ℃, a high-pressure pump of the reaction kettle and an inlet valve of the reaction kettle are opened, and a certain amount of carbon dioxide is supplemented. The pressure in the reactor was continuously increased with the increase of the temperature, and when the temperature reached the desired reaction temperature of 33 ℃, the pressure in the reactor was controlled to be maintained at the desired pressure of 25MPa, at which time the stirrer was started and the time at which the reaction started was recorded. After 7 hours of reaction, the reaction kettle was cooled to room temperature.
And opening an air outlet valve of the reaction kettle, and reducing the pressure to normal pressure. The resulting product was a largely white product (no diacetone acrylamide and acrylic acid copolymer).
Embodiment 3 a method for synthesizing a diacetone acrylamide-acrylic acid copolymer, comprising the steps of:
acrylic acid at a concentration of 1.3mol/l, diacetone acrylamide at a concentration of 2.9mol/l and an initiator at a concentration of 0.3mol/l (potassium persulfate andthe mixture of ammonium bisulfite is added into a reaction kettle respectively according to the mixing molar ratio of 1: 1) and sealed. Wherein, the mol percentage of the diacetone acrylamide in the two monomers is 69.05%, and the mol percentage of the acrylic acid in the two monomers is 30.95%.
Carbon dioxide was introduced for 25 minutes to exhaust the air in the reaction vessel so that the initial concentration of the total monomer of diacetone acrylamide and acrylic acid was 4.2 mol/l.
Then the inlet and outlet valves of the reaction kettle are closed and heated. When the temperature rises to 30 ℃, a high-pressure pump of the reaction kettle and an inlet valve of the reaction kettle are opened, and a certain amount of carbon dioxide is supplemented. The pressure in the reactor was continuously increased with the increase of the temperature, and when the temperature reached the desired reaction temperature of 37 ℃, the pressure in the reactor was controlled to be maintained at the desired pressure of 30MPa, at which time the stirrer was turned on and the time at which the reaction started was recorded. After 4 hours of reaction, the reaction kettle was cooled to room temperature.
And opening an air outlet valve of the reaction kettle, and reducing the pressure to normal pressure. The resulting product was a largely white product (no diacetone acrylamide and acrylic acid copolymer).
In the method of the invention, the initiator is formed by mixing a persulfate and a bisulfite, wherein the persulfate has an oxidizing effect and the bisulfite has a reducing effect, so that a redox system is formed.
Claims (1)
1. A method for synthesizing a diacetone acrylamide-acrylic acid copolymer is characterized in that carbon dioxide is used as a medium, a persulfate and bisulfite redox system is used as an initiator, and the diacetone acrylamide-acrylic acid comonomer is subjected to precipitation polymerization at a critical temperature and a critical pressure of the carbon dioxide to obtain a water-free diacetone acrylamide-acrylic acid copolymer, and specifically comprises the following steps: adding diacetone acrylamide, acrylic acid monomers and an initiator into a reaction kettle, sealing, wherein the molar percentage of the diacetone acrylamide in the two monomers is more than 0 and less than or equal to 70 percent, the molar percentage of the acrylic acid in the two monomers is more than or equal to 30 and less than 100 percent, the persulfate in the redox system is one of potassium persulfate, sodium persulfate or ammonium persulfate, the bisulfite is one of potassium bisulfite, sodium bisulfite or ammonium bisulfite, the molar ratio of the initial dosage of the persulfate to the bisulfite is 1:1, and the concentration of the initial dosage of the initiator is 0.08-0.3 mol/l; introducing carbon dioxide to exhaust air in the reaction kettle, enabling the initial concentration of the total monomers of the diacetone acrylamide and the acrylic acid to be 2-6 mol/l, then closing an inlet valve and an outlet valve of the reaction kettle, and heating; the pressure in the reaction kettle continuously rises along with the rise of the temperature, and when the reaction temperature reaches 33-38 ℃, the pressure in the reaction kettle is controlled to be 20-30 MPa; at the moment, starting the stirrer, and reacting for 4-10 hours until the reaction is finished; after the reaction is finished, introducing cooling water to cool the reaction kettle to room temperature; and opening an air outlet valve of the reaction kettle, reducing the pressure to normal pressure, and taking out a product, namely a water-free white product, namely the diacetone acrylamide and acrylic acid copolymer.
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