A kind of preparation method of high-performance bullet proof composite plating
Technical field
The invention belongs to technical field of composite materials, and in particular to a kind of preparation method of high-performance bullet proof composite plating.
Background technology
The main polylith bulletproof ceramic block by shellproof backboard and on shellproof backboard of existing Ceramic Composite armour
It forms, although the cost performance of existing Ceramic Composite armour is very high, at least also there is such as this Ceramic Composite armour
Lower Railway Project:First, the overall weight of existing Ceramic Composite armour is generally higher;Second, prevent in existing Ceramic Composite
In diving board, the junction ballistic performance between bulletproof ceramic block is very weak;Third, the shellproof original of existing Ceramic Composite armour
Reason reaches shellproof purpose by increase bullet Penetration resistance, this shellproof principle limits existing Ceramic Composite armour
Overall performance it is relatively low.
Invention content
For the problems of the prior art, the present invention provides a kind of preparation method of high-performance bullet proof composite plating, solves
The problem of existing overall performance is relatively low has good bulletproof effect, greatly improves shellproof drag effect, be formed simultaneously more
Hard and soft collaboration protection.
For realization more than technical purpose, the technical scheme is that:
A kind of preparation method of high-performance bullet proof composite plating, the preparation method is in accordance with the following steps:
Step 1, aluminum soluble salt is added in deionized water, is then slowly added into ammonium hydroxide, until precipitation no longer generates, it is quiet
1-3h is put, obtains aluminium hydroxide suspension;
Step 2, it adds a dispersant in aluminium hydroxide suspension, ultrasonic reaction 10-30min obtains suspended dispersion liquid;
Step 3, graphene particles are added in absolute ethyl alcohol, mechanical agitation is to dispersion effect is formed, and then sealing is ultrasonic
20-30min is reacted, obtains activated graphene suspension;
Step 4, activated graphene suspension is slowly added into suspended dispersion liquid, is uniformly mixing to obtain mixed liquor;
Step 5, mixed liquor is added in into reaction kettle and forms gradient vacuum distillation reaction 5-8h, obtain viscous fluid;
Step 6, viscous fluid is put into mold and is sintered 10-15h, polymethyl methacrylate solution is added in after natural cooling
Middle ultrasonic reaction 2-5h, flash baking after taking-up obtain the prefabricated armour of plated film;
Step 7, the prefabricated armour of plated film is added in into gradient sintering 10-12h in reaction kettle, it is compound obtains high-performance after cooling
Armour.
The aluminum soluble salt of the step 1 uses aluminium chloride, the mass concentration of the aluminum soluble salt in deionized water
For 10-30g/L.
It is 10-30mL/min that ammonia in the step 1, which adds in speed, and the dwell temperature is 60-70 DEG C.
For dispersant in the step 2 using polyvinylpyrrolidone, the addition of the dispersant is aluminium salt quality
20-40%, the frequency of the ultrasonic reaction is 2.5-7.5kHz, and temperature is 70-80 DEG C.
The grain size of graphene particles in the step 3 is not more than 100 μm, a concentration of 10-30g/ in absolute ethyl alcohol
L, the addition of the graphene particles is the 40-60% of aluminium salt, the churned mechanically speed be 2000-4000r/min, institute
It states sealing ultrasonic reaction to react using water bath sonicator, supersonic frequency 5.5-10.5kHz, temperature is 60-70 DEG C.
The addition speed of activated graphene suspension in the step 4 is 15-25mL/min, and the stirring of the stirring is fast
It spends for 2000-4000r/min.
Gradient vacuum distillation reaction in the step 5 uses microwave reaction, and Gradient program is as follows:
Sintering temperature in the step 6 is 1000-1200 DEG C, and the sintering processing is reacted using microwave heating, microwave
Power is 200-400W.
The solvent of polymethyl methacrylate solution uses acetone in the step 6, and the temperature of the ultrasonic reaction is 60-
70 DEG C, frequency 10-30kHz, the drying temperature is 70-90 DEG C.
Gradient sintering in the step 7 is sintered using Muffle furnace, and Gradient program is as follows:
Temperature |
Pressure |
Time |
80-100℃ |
10-20MPa |
30-120min |
150-180℃ |
3-6MPa |
60-120min |
200-250℃ |
1-2MPa |
Remaining time |
Step 1 forms precipitation using aluminum soluble salt under ammonium hydroxide effect, and forms aluminium hydroxide under static conditions and hang
Turbid.
Step 2, aluminium hydroxide suspension is added a dispersant to, and acts on dispersant to hydrogen-oxygen under ultrasonication
Change aluminium surface, form good dispersion.
Step 3, graphene particles are added in absolute ethyl alcohol, graphene is then blended in absolute ethyl alcohol by stirring
In, form suspension;Graphene ethanol is handled by the way of closed ultrasonic, graphene particles surface can be lived
Change, form the dispersion of activated graphene.
Step 4, activated graphene is added in into dispersion liquid, by churned mechanically mode by activated graphene and hydrogen-oxygen
Change aluminium to be thoroughly mixed, form mixed liquor.
Step 5 is slowly removed ethyl alcohol and deionized water by the way of gradient vacuum distillation, forms relatively stable glue
Magma, while viscous fluid not only with good dispersion effect, while itself has good due to containing polyvinylpyrrolidone
Toughness.
Step 6 adds in viscous fluid in mold, and the alumina material of graphene toughening, Ran Hou are formed in sintering process
Ultrasonic reaction in polymethyl methacrylate solution is filled up the gap in alumina material using polymethyl methacrylate,
Increase the connection effect of armour, not only with rigid connection, while also there is the elastic connection of high molecular material.
Step 7 can effectively promote the company between polymethyl methacrylate and aluminium oxide by way of gradient sintering
Effect is connect, greatly promotes the tensile strength of the two.
From the above, it can be seen that the present invention has advantages below:
1. the present invention solves the problems, such as that existing overall performance is relatively low, there is good bulletproof effect, greatly improve anti-
Elastic resistance acts on, and is formed simultaneously more hard and soft collaboration protection.
2. the present invention is configured to form floccule aluminum hydroxide precipitation using aluminum soluble salt with ammonium hydroxide, the gap between sediment
It is larger, suspended dispersion liquid can be formed.
3. the present invention is added in using the graphene of ultrasonic activation under the conditions of ethyl alcohol into aluminum hydroxide precipitation, can be formed compared with
For stable suspended system, and graphene can be inlayed to aluminum hydroxide precipitation, formed good gap and filled up effect.
4. the present invention can evaporate solvent successively by the way of gradient vacuum distillation, prevent evaporation of the solvent too fast, cause
Particle aggregation.
5. polyvinylpyrrolidone is sintered removal by the present invention by the way of sintering, and using polymethyl
Sour methyl esters is filled up agent as gap and can effectively be filled up gap, at the same can also be formed under the conditions of gradient sintering it is hard and soft simultaneously
The bullet proof composite plating of Ji.
Specific embodiment
The present invention will be described in detail in conjunction with the embodiments, but does not do any restriction to the claim of the present invention.
Embodiment 1
A kind of preparation method of high-performance bullet proof composite plating, the preparation method is in accordance with the following steps:
Step 1, aluminum soluble salt is added in deionized water, is then slowly added into ammonium hydroxide, until precipitation no longer generates, it is quiet
1h is put, obtains aluminium hydroxide suspension;
Step 2, it adds a dispersant in aluminium hydroxide suspension, ultrasonic reaction 10min obtains suspended dispersion liquid;
Step 3, graphene particles are added in absolute ethyl alcohol, mechanical agitation is to dispersion effect is formed, and then sealing is ultrasonic
20min is reacted, obtains activated graphene suspension;
Step 4, activated graphene suspension is slowly added into suspended dispersion liquid, is uniformly mixing to obtain mixed liquor;
Step 5, mixed liquor is added in into reaction kettle and forms gradient vacuum distillation reaction 5h, obtain viscous fluid;
Step 6, viscous fluid is put into mold and is sintered 10h, added in polymethyl methacrylate solution after natural cooling
Ultrasonic reaction 2h, flash baking after taking-up obtain the prefabricated armour of plated film;
Step 7, the prefabricated armour of plated film is added in into gradient sintering 10h in reaction kettle, it is compound anti-that high-performance is obtained after cooling
Diving board.
The aluminum soluble salt of the step 1 uses aluminium chloride, the mass concentration of the aluminum soluble salt in deionized water
For 10g/L.
It is 10mL/min that ammonia in the step 1, which adds in speed, and the dwell temperature is 60 DEG C.
For dispersant in the step 2 using polyvinylpyrrolidone, the addition of the dispersant is aluminium salt quality
20%, the frequency of the ultrasonic reaction is 2.5kHz, and temperature is 70 DEG C.
The grain size of graphene particles in the step 3 is 100 μm, a concentration of 10g/L in absolute ethyl alcohol, the stone
The addition of black alkene particle is the 40% of aluminium salt, and the churned mechanically speed is 2000r/min, and the sealing ultrasonic reaction is adopted
It is reacted with water bath sonicator, supersonic frequency 5.5kHz, temperature is 60 DEG C.
The addition speed of activated graphene suspension in the step 4 be 15mL/min, the mixing speed of the stirring
For 2000r/min.
Gradient vacuum distillation reaction in the step 5 uses microwave reaction, and Gradient program is as follows:
Sintering temperature in the step 6 is 1000 DEG C, and the sintering processing is reacted using microwave heating, and microwave power is
200W。
The solvent of polymethyl methacrylate solution uses acetone in the step 6, and the temperature of the ultrasonic reaction is 60
DEG C, frequency 10kHz, the drying temperature is 70 DEG C.
Gradient sintering in the step 7 is sintered using Muffle furnace, and Gradient program is as follows:
Temperature |
Pressure |
Time |
80℃ |
10MPa |
30min |
150℃ |
3MPa |
60min |
200℃ |
1MPa |
Remaining time |
Embodiment 2
A kind of preparation method of high-performance bullet proof composite plating, the preparation method is in accordance with the following steps:
Step 1, aluminum soluble salt is added in deionized water, is then slowly added into ammonium hydroxide, until precipitation no longer generates, it is quiet
3h is put, obtains aluminium hydroxide suspension;
Step 2, it adds a dispersant in aluminium hydroxide suspension, ultrasonic reaction 30min obtains suspended dispersion liquid;
Step 3, graphene particles are added in absolute ethyl alcohol, mechanical agitation is to dispersion effect is formed, and then sealing is ultrasonic
30min is reacted, obtains activated graphene suspension;
Step 4, activated graphene suspension is slowly added into suspended dispersion liquid, is uniformly mixing to obtain mixed liquor;
Step 5, mixed liquor is added in into reaction kettle and forms gradient vacuum distillation reaction 8h, obtain viscous fluid;
Step 6, viscous fluid is put into mold and is sintered 15h, added in polymethyl methacrylate solution after natural cooling
Ultrasonic reaction 5h, flash baking after taking-up obtain the prefabricated armour of plated film;
Step 7, the prefabricated armour of plated film is added in into gradient sintering 12h in reaction kettle, it is compound anti-that high-performance is obtained after cooling
Diving board.
The aluminum soluble salt of the step 1 uses aluminium chloride, the mass concentration of the aluminum soluble salt in deionized water
For 30g/L.
It is 30mL/min that ammonia in the step 1, which adds in speed, and the dwell temperature is 70 DEG C.
For dispersant in the step 2 using polyvinylpyrrolidone, the addition of the dispersant is aluminium salt quality
40%, the frequency of the ultrasonic reaction is 7.5kHz, and temperature is 80 DEG C.
The grain size of graphene particles in the step 3 be 500nm, a concentration of 30g/L in absolute ethyl alcohol, the stone
The addition of black alkene particle is the 60% of aluminium salt, and the churned mechanically speed is 4000r/min, and the sealing ultrasonic reaction is adopted
It is reacted with water bath sonicator, supersonic frequency 10.5kHz, temperature is 70 DEG C.
The addition speed of activated graphene suspension in the step 4 be 25mL/min, the mixing speed of the stirring
For 4000r/min.
Gradient vacuum distillation reaction in the step 5 uses microwave reaction, and Gradient program is as follows:
Sintering temperature in the step 6 is 1200 DEG C, and the sintering processing is reacted using microwave heating, and microwave power is
400W。
The solvent of polymethyl methacrylate solution uses acetone in the step 6, and the temperature of the ultrasonic reaction is 70
DEG C, frequency 30kHz, the drying temperature is 90 DEG C.
Gradient sintering in the step 7 is sintered using Muffle furnace, and Gradient program is as follows:
Temperature |
Pressure |
Time |
100℃ |
20MPa |
120min |
180℃ |
6MPa |
120min |
250℃ |
2MPa |
Remaining time |
Embodiment 3
A kind of preparation method of high-performance bullet proof composite plating, the preparation method is in accordance with the following steps:
Step 1, aluminum soluble salt is added in deionized water, is then slowly added into ammonium hydroxide, until precipitation no longer generates, it is quiet
2h is put, obtains aluminium hydroxide suspension;
Step 2, it adds a dispersant in aluminium hydroxide suspension, ultrasonic reaction 20min obtains suspended dispersion liquid;
Step 3, graphene particles are added in absolute ethyl alcohol, mechanical agitation is to dispersion effect is formed, and then sealing is ultrasonic
25min is reacted, obtains activated graphene suspension;
Step 4, activated graphene suspension is slowly added into suspended dispersion liquid, is uniformly mixing to obtain mixed liquor;
Step 5, mixed liquor is added in into reaction kettle and forms gradient vacuum distillation reaction 7h, obtain viscous fluid;
Step 6, viscous fluid is put into mold and is sintered 13h, added in polymethyl methacrylate solution after natural cooling
Ultrasonic reaction 4h, flash baking after taking-up obtain the prefabricated armour of plated film;
Step 7, the prefabricated armour of plated film is added in into gradient sintering 11h in reaction kettle, it is compound anti-that high-performance is obtained after cooling
Diving board.
The aluminum soluble salt of the step 1 uses aluminium chloride, the mass concentration of the aluminum soluble salt in deionized water
For 20g/L.
It is 20mL/min that ammonia in the step 1, which adds in speed, and the dwell temperature is 65 DEG C.
For dispersant in the step 2 using polyvinylpyrrolidone, the addition of the dispersant is aluminium salt quality
30%, the frequency of the ultrasonic reaction is 5.5kHz, and temperature is 75 DEG C.
The grain size of graphene particles in the step 3 is 5 μm, a concentration of 20g/L in absolute ethyl alcohol, the graphite
The addition of alkene particle is the 50% of aluminium salt, and the churned mechanically speed is 3000r/min, and the sealing ultrasonic reaction uses
Water bath sonicator reacts, supersonic frequency 7.5kHz, and temperature is 65 DEG C.
The addition speed of activated graphene suspension in the step 4 be 20mL/min, the mixing speed of the stirring
For 3000r/min.
Gradient vacuum distillation reaction in the step 5 uses microwave reaction, and Gradient program is as follows:
Sintering temperature in the step 6 is 1100 DEG C, and the sintering processing is reacted using microwave heating, and microwave power is
300W。
The solvent of polymethyl methacrylate solution uses acetone in the step 6, and the temperature of the ultrasonic reaction is 65
DEG C, frequency 20kHz, the drying temperature is 80 DEG C.
Gradient sintering in the step 7 is sintered using Muffle furnace, and Gradient program is as follows:
Temperature |
Pressure |
Time |
90℃ |
15MPa |
90min |
160℃ |
4MPa |
150min |
230℃ |
2MPa |
Remaining time |
In conclusion the present invention has the following advantages:
1. the present invention solves the problems, such as that existing overall performance is relatively low, there is good bulletproof effect, greatly improve anti-
Elastic resistance acts on, and is formed simultaneously more hard and soft collaboration protection.
2. the present invention is configured to form floccule aluminum hydroxide precipitation using aluminum soluble salt with ammonium hydroxide, the gap between sediment
It is larger, suspended dispersion liquid can be formed.
3. the present invention is added in using the graphene of ultrasonic activation under the conditions of ethyl alcohol into aluminum hydroxide precipitation, can be formed compared with
For stable suspended system, and graphene can be inlayed to aluminum hydroxide precipitation, formed good gap and filled up effect.
4. the present invention can evaporate solvent successively by the way of gradient vacuum distillation, prevent evaporation of the solvent too fast, cause
Particle aggregation.
5. polyvinylpyrrolidone is sintered removal by the present invention by the way of sintering, and using polymethyl
Sour methyl esters is filled up agent as gap and can effectively be filled up gap, at the same can also be formed under the conditions of gradient sintering it is hard and soft simultaneously
The bullet proof composite plating of Ji.
It is understood that above with respect to the specific descriptions of the present invention, it is merely to illustrate the present invention and is not limited to this
The described technical solution of inventive embodiments.It will be understood by those of ordinary skill in the art that still the present invention can be carried out
Modification or equivalent replacement, to reach identical technique effect;As long as meeting using needs, all protection scope of the present invention it
It is interior.