CN108248179A - A kind of application method of wind shield hydrothermality bonding apparatus - Google Patents
A kind of application method of wind shield hydrothermality bonding apparatus Download PDFInfo
- Publication number
- CN108248179A CN108248179A CN201810089345.7A CN201810089345A CN108248179A CN 108248179 A CN108248179 A CN 108248179A CN 201810089345 A CN201810089345 A CN 201810089345A CN 108248179 A CN108248179 A CN 108248179A
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- China
- Prior art keywords
- heating pedestal
- pressing mold
- gluing
- honeycomb aluminum
- aluminium sheet
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
- B32B38/1833—Positioning, e.g. registration or centering
- B32B38/1841—Positioning, e.g. registration or centering during laying up
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Laminated Bodies (AREA)
Abstract
The invention belongs to trolley coach accessory process equipment manufacturing technology fields,It is related to a kind of application method of wind shield hydrothermality bonding apparatus,This method is realized by wind shield with hydrothermality bonding apparatus,First pressing mold is fixed in upper heating pedestal when in use,Fixed lower heating pedestal again,And the pulley of top base plate is slided to adjust the right position of pressing mold,Enable aluminium sheet of the pressing mold face with gluing,Upper heating pedestal and lower heating pedestal is made to reach operating temperature by temperature relay again,Honeycomb aluminum and aluminium sheet will be placed in lower heating pedestal again,Start stop switch is operated to start the upside of travel switch that motor drives pressing mold to move downwardly on the lower,And pass through electrotimer and start to apply pressing mold the time progress timing of gluing pressure,Gluing is completed after timing,This method design concept is ingenious,It is simple to operate,It is safe and convenient to use,Gluing product stability is good,Application environment is friendly,Wide market.
Description
Technical field：
The invention belongs to trolley coach accessory process equipment manufacturing technology fields, are related to a kind of wind shield hydraulic pressure heat bonding
The application method of equipment can be bonded under constant temperature, and being capable of stability contorting bonding dynamics.
Background technology：
Wind shield is common accessory in trolley coach, is mainly installed on seat both sides or guest room car door both sides up and down, with
Passenger safety is leaned on and protected convenient for passenger, as the continuous development of China's rail traffic and China's trolley coach are manufactured
The continuous promotion of ability, the trolley coach yield in China are continuously increased, while are also on sale throughout all over the world, track visitor made in China
Vehicle also becomes China's beautiful business card on world arena, preferably to improve the manufacture quality of trolley coach, it is necessary to
Each quality critical point of stringent control production link.Since the component that trolley coach is related to is extremely more, it is impossible to all by car system
Quotient oneself production is made, therefore the production model of trolley coach is that trolley coach manufacturer can transfer to many components by strictly sieving
The manufacturer of the cooperation of choosing is produced, and is then delivered and is carried out an acceptance inspection and assemble in head factory.In process of production, wind shield is track
A kind of common component in car room, which is located at the both ends of passenger seat or guest room car door both sides up and down, to for passenger
It provides and leans on, and prevent passenger from skidding off seat from the left and right sides, the bottom of the wind shield has honeycomb constructed of aluminium, to mitigate it
Weight is stained with one layer of aluminium sheet structure on the outside of honeycomb aluminum, to improve stability, safety and aesthetics.In the prior art
In, it is easy to due to being used especially between the plank of unlike material between plank during glue sticking in the case where being bonded by hand
It is layered, being also not easy bonding at normal temperatures, securely or i.e. enabled be bonded securely is also required to the time grown very much, while
During normal room temperature bonding, it is easy to cause that bonding is insecure, and time slightly length occurs as soon as degumming phenomenon when pressure is inadequate；If pressure is excessive
Deformation of products is may result in, therefore cannot effectively be bonded out qualified products or product qualification rate is extremely low, delivery is caused to prolong
Late, therefore, manufacture and design a kind of wind shield hydrothermality bonding apparatus application method.
Invention content：
Pressure is not enough during it is an object of the invention to overcome the glue sticking between plank of the existing technology, temperature is difficult to
Control causes time slightly length to occur as soon as degumming problem, seeks to design a kind of application method of wind shield hydrothermality bonding apparatus,
Time and the dynamics of bonding can be accurately controlled by way of hydraulic pressure, and bonding temp is made to keep permanent by heating equipment
It is fixed, make the wind shield surfacing of bonding, adhesive effect is good.
To achieve these goals, a kind of wind shield of the present invention is specific with the application method of hydrothermality bonding apparatus
It carries out in accordance with the following steps：
S1, start start stop switch and control motor operating upper heating pedestal to be driven to move upwards simultaneously separate bottom base plate,
It closes in order to install pressing mold, required pressing mold is fixed on spare in upper heating pedestal after movement；
S2, first fixed lower heating pedestal, and the honeycomb aluminum for treating gluing is placed in lower heating pedestal, by by honeycomb aluminum
The position of fixed cellular aluminium is come in the side that the outer edge of hollow circular-tube is stuck in heating pedestal 5, then aluminium sheet is being placed in honeycomb aluminum just
Top, and be stuck in the inward flange of the hollow circular-tube of honeycomb aluminum, to realize being aligned for honeycomb aluminum and aluminium sheet；
S3, the pulley of top base plate is slided to adjust the right position of pressing mold, enable pressing mold face aluminium sheet, alignment thereof
Pressing mold is driven to move downwardly to close to aluminium sheet using control motor, in order to observe and adjust the position of pressing mold and aluminium sheet, alignment
Afterwards and then top base plate is fixed spare；
S4, after being fixed according to method in S3, the pressure that is provided according to aluminium sheet and when honeycomb aluminum gluing required pressing mold
Come determine pressing mold move downward stop after position, then according to the position come adjust and fixed journey system switch in stroke track
On position, the dynamics that pressing mold is enable to be kept constant in each push；
S5, the operating temperature of temperature relay is set as to 90 degree, starts heater switch, make lower heating pedestal and upper heating
Pedestal carries out heating and reaches 90 degree in 3-8 minutes；
S6, honeycomb aluminum is placed in makes in lower heating pedestal, by the way that the hollow pipe of honeycomb aluminum edge is stuck in lower heating base
The position of fixed cellular aluminium is come in the side of seat, and the region of honeycomb aluminum and aluminium sheet gluing is uniformly coated with fixing glue, then aluminium sheet is put
In the surface of honeycomb aluminum, and be stuck in the inward flange of the hollow circular-tube of honeycomb aluminum, by electrotimer input gluing needed for when
Between；
S7, start start stop switch and start motor, drive oil cylinder by motor and be further driven to pressing mold and move downwardly to
The upside of travel switch on the lower, oil cylinder stopping continue to move downward, and electrotimer starts to apply gluing pressure to pressing mold at this time
The time of power carries out timing, pressing mold is controlled to move up by controlling start stop switch after timing, and carry heat protective gloves
Remove the honeycomb aluminum after gluing and aluminium sheet.
A kind of wind shield of the present invention is hot sticky in wind shield hydraulic pressure with the application method of hydrothermality bonding apparatus
Connect what is realized in equipment, the agent structure of the equipment includes：Oil cylinder, upper backup pad, sliding panel, support column, lower heating pedestal,
Skateboard, motor, hydraulic power unit, pedestal, glide path, bottom base plate, stroke track, travel switch, fixing bolt, upper cunning
Road, top base plate, upper heating pedestal, pressing mold, distribution box and stroke track support base；Oil cylinder to provide hydraulic power erects
Disposed upright is fixedly connected in the upper side middle of upper backup pad and through upper backup pad with the sliding panel of downside, to drive cunning
Movable plate moves up and down, and the four corners of upper backup pad are connect by fixing bolt with the upper end of cylindrical smooth support column, to prop up
Oil cylinder and upper backup pad are supportted, and as the dragging track of sliding panel, the four corners of sliding panel cover on the support columns, and can be along branch
Dagger moves up and down；The lower end of support column is fixedly connected on the four corners of the bottom base plate of square structure, the middle of support column
Three parallel and left and right extension glide paths are provided with, are equipped with skateboard on the upside of glide path, the bottom surface of skateboard is set
The pulley (not shown) coordinated with glide path is equipped with, pulley is embedded in glide path and can horizontally slip along slideway, comes left
The position of right adjusting slider structure is provided with lower heating pedestal on the upside of skateboard, in lower heating pedestal setting need gluing
Honeycomb aluminum, lower heating pedestal will be heated to honeycomb aluminum, using improve the stability of gluing simultaneously can as honeycomb aluminum with
The support of stress during aluminium sheet gluing；The downside middle of sliding panel is provided with three parallel and left and right extension sliding ways, and
And sliding way is corresponding up and down with glide path, and top base plate, the upper side setting of top base plate are provided on the downside of sliding way
There is the pulley (not shown) coordinated with sliding way, pulley is embedded in sliding way and can horizontally slip along slideway, to control
The position of top base plate is adjusted, heating pedestal is provided on the downside of top base plate, pressing mold is provided on the downside of upper heating pedestal,
Upper heating pedestal to pressing mold to heat, so that aluminium sheet reaches the temperature needed for gluing with honeycomb aluminum, improves the stability of gluing；
Bottom base plate is located at the upside of pedestal, and the pedestal is square frame structure, and the wherein top of pedestal and lower part is both provided with
Loading plate, the loading plate on top are connect with bottom base plate, as support, hydraulic power unit is provided on the loading plate of lower part,
The output terminal of hydraulic power unit is connect with oil cylinder, to provide hydraulic power for oil cylinder, close to the side of hydraulic power unit at and motor
Output terminal connection, to provide power for oil cylinder and hydraulic power unit by motor；The place of keeping right is set on rear side of bottom base plate
There is rectangular stroke track support base, to support the stroke track for being arranged on side, scale be provided on stroke track,
A pair of of travel switch is provided on front side of stroke track, is respectively arranged at the both sides up and down of sliding panel, travel switch is to conduct
Stop mechanism come control sliding panel up and down stroke starting point and ending point, further control sliding panel be moved to downside stroke
Pressing mold is to the compression dynamics of aluminium sheet and honeycomb aluminum when on switch, with ensure the stability of aluminium sheet and dynamics during honeycomb aluminum gluing with it is accurate
True property；Hydraulic power unit and glide path are connect with distribution box, to the start and stop of distribution box control cylinder.
The leading flank of distribution box in the present invention is provided with console, is both provided in lower heating pedestal and upper heating pedestal
One end connection of adding thermal resistance and temperature sensor, adding thermal resistance and temperature sensor, the other end and distribution of temperature sensor
The thermostat relay connection of case, temperature sensor simultaneously believe temperature to measure the temperature of lower heating pedestal and upper heating pedestal
Thermostat relay number is reached, thermostat relay connect with the temperature control regulation button on distribution box console, and temperature control is adjusted and pressed
Button is to set the operating temperature of thermostat relay, and thermostat relay is to control the temperature of adding thermal resistance, when adding thermal resistance reaches
To temperature control regulation button set temperature when, just do not continue to heat temperature raising, the temperature for keeping constant adding thermal resistance, further
Ensure that lower heating pedestal and upper heating pedestal keep constant temperature, heater switch is additionally provided on the console of distribution box, to control
The break-make of circuit.
Electrotimer is additionally provided on console in the present invention, the output terminal of electrotimer is connect with motor, is used
To control the start and stop of motor, the timing regulating switch connection on the input terminal and distribution box of electrotimer passes through timing and regulates and controls
The interruption of switch control electrotimer further controls sliding panel and upper heating pedestal by the operation of motor and interruption
Travel track, stop place and stay time, according to the required time of gluing between aluminium sheet and honeycomb aluminum come set timing after
Electric appliance break period and the duration of motor stalls, sliding panel to be controlled to move to the duration stopped later on travel switch,
Further control pressing mold pushes down the duration of aluminium sheet and honeycomb aluminum, start stop switch is additionally provided on console, to control above-mentioned electricity
The break-make on road.
Further, the best gluing temperature of aluminium sheet and honeycomb aluminum be 90 degree, the operating temperature that thermostat relay is set as
90 degree.
Further, circular fixing sleeve is by the round hole that sets among it and support column nested connection, and institute
The bottom surface for stating fixing sleeve is tightly attached on the upper side of sliding panel, to improve stability and the peace that sliding panel is connect with support column
Quan Xing.
The present invention has following benefit compared with prior art：
1) have upper heating pedestal, lower heating pedestal and thermostat relay, can accurately control heating temperature, make aluminium sheet and
Honeycomb aluminum improves plybonding effect in most suitable temperature gluing；
2) stay time during by electrotimer come control cylinder and the gluing of sliding panel, ensure that in gluing by
The stability of power and the accuracy of duration；
3) employ the pressing mold with aluminium sheet correspondingly-shaped, can ensure honeycomb aluminum with during aluminium sheet gluing aluminium sheet stress it is uniform
Property, while can also ensure that honeycomb aluminum other parts will not cause to deform because of extruding；
4) the defects of overcoming the dynamics that gluing temperature and gluing can not be accurately controlled during artificial gluing in the prior art, effectively
The rate and quality that improve gluing, make product qualification rate significant increase, while saved manpower and production cost, enterprise
Benefit is greatly improved；
5) its agent structure is simple, safe and convenient to use, and gluing product stability is good, and application environment is friendly, market prospects
It is wide.
Description of the drawings：
Fig. 1 is the agent structure principle schematic of the present invention.
Fig. 2 is the agent structure principle schematic of the present invention for looking up angle.
Specific embodiment：
The present invention is further described by way of example and in conjunction with the accompanying drawings.
Embodiment 1：
The application method of a kind of wind shield hydrothermality bonding apparatus that the present embodiment is related to specifically in accordance with the following steps into
Row：
S1, start start stop switch and control the operating of motor 7 upper heating pedestal 17 to be driven to move upwards and far from bottom base
Plate 11 is closed in order to install pressing mold 18 after movement, required pressing mold 18 is fixed on spare in upper heating pedestal 17；
S2, first fixed lower heating pedestal 5, and the honeycomb aluminum 22 for treating gluing is placed in lower heating pedestal 5, by by honeycomb
The position of fixed cellular aluminium 22 is come in the side that the outer edge of the hollow circular-tube of aluminium 22 is stuck in lower heating pedestal 5, then aluminium sheet is placed in
The surface of honeycomb aluminum 22, and be stuck in the inward flange of the hollow circular-tube of honeycomb aluminum 22, to realize being aligned for honeycomb aluminum 22 and aluminium sheet；
S3, the pulley of top base plate 16 is slided to adjust the right position of pressing mold 18, enable 18 face aluminium sheet of pressing mold, it is right
Neat mode drives pressing mold 18 to move downwardly to close to aluminium sheet using control motor 7, in order to observe and adjust pressing mold 18 and aluminium sheet
Position, after alignment then top base plate 16 is fixed it is spare；
S4, it after being fixed according to method in S3, is provided according to required pressing mold 18 when aluminium sheet and 22 gluing of honeycomb aluminum
Pressure come determine pressing mold 18 move downward stop after position, then according to the position come adjust and fixed journey system switch 13 exist
Position on stroke track 12, the dynamics that pressing mold 18 is enable to be kept constant in each push；
S5, the operating temperature of temperature relay is set as to 90 degree, starts heater switch, make lower heating pedestal 5 and it is upper plus
Hot radical seat 17 carries out heating and reaches 90 degree in 3-8 minutes；
S6, honeycomb aluminum 22 be placed in make in lower heating pedestal 5, by the way that the hollow pipe of 22 edge of honeycomb aluminum is stuck in down plus
The position of fixed cellular aluminium 22 is come in the side of hot radical seat 5, and the region of honeycomb aluminum 22 and aluminium sheet gluing is uniformly coated with fixing glue, then
Aluminium sheet is placed in the surface of honeycomb aluminum 22, and is stuck in the inward flange of the hollow circular-tube of honeycomb aluminum 22, electrotimer is inputted
Time needed for gluing；
S7, start start stop switch to start motor 7, oil cylinder 1 is driven by motor 7 and is further driven to pressing mold 18 and is transported downwards
It moves to the upside of travel switch 13 on the lower, the stopping of oil cylinder 1 continues to move downward, and electrotimer starts to apply pressing mold 18 at this time
The time of gluing pressure is added to carry out timing, pressing mold 18 is controlled to move up by controlling start stop switch after timing, and take
Honeycomb aluminum 22 and aluminium sheet after gluing are removed with heat protective gloves.
The present embodiment is set in a manner that two wind shields are placed with hydrothermality bonding apparatus or so, and uses one
Motor 7 and distribution box 19 are controlled, and the agent structure of wind shield hydrothermality bonding apparatus includes：Oil cylinder 1, upper backup pad 2,
Sliding panel 3, support column 4, lower heating pedestal 5, skateboard 6, motor 7, hydraulic power unit 8, pedestal 9, glide path 10, bottom base plate
11st, stroke track 12, travel switch 13, fixing bolt 14, sliding way 15, top base plate 16, upper heating pedestal 17, pressing mold 18,
Distribution box 19 and stroke track support base 20；Oil cylinder 1 to provide hydraulic power is vertically placed to the upper side of upper backup pad 2
Middle is simultaneously fixedly connected through upper backup pad 2 with the sliding panel 3 of downside, sliding panel 3 to be driven to move up and down, upper support
The four corners of plate 2 are connect by fixing bolt 14 with the upper end of cylindrical smooth support column 4, to support cylinder 1 and upper support
Plate 2, and as the dragging track of sliding panel 3, the four corners of sliding panel 3 are sleeved on support column 4, and can be along support column about 4
It is mobile；The lower end of support column 4 is fixedly connected on the four corners of the bottom base plate 11 of square structure, the middle setting of support column 4
There are three parallel and left and right extension glide paths 10, the upside of glide path 10 is equipped with skateboard 6, the bottom surface of skateboard 6
The pulley (not shown) coordinated with glide path 10 is provided with, pulley is embedded in glide path 10 and can be sliding along slideway or so
It is dynamic, come the position of left and right adjusting skateboard 6, the upside of skateboard 6 is provided with lower heating pedestal 5, is set in lower heating pedestal 5
The honeycomb aluminum 22 for treating gluing is equipped with, lower heating pedestal 5 simultaneously can honeycomb aluminum 22 will be given to heat with the stability for improving gluing
The support of stress when enough as honeycomb aluminum 22 and aluminium sheet gluing；The downside middle of sliding panel 3 be provided with three it is parallel and left
The sliding way 15 of right extension, and sliding way 15 is corresponding about 10 with glide path, and base is provided on the downside of sliding way 15
Seat board 16, the upper side of top base plate 16 are provided with the pulley (not shown) coordinated with sliding way 15, are slided in pulley insertion
It can horizontally slip in road 15 and along slideway, come the position of left and right adjusting top base plate 16, the downside of top base plate 16 is provided with
Upper heating pedestal 17, the downside of upper heating pedestal 17 are provided with pressing mold 18, upper heating pedestal 17 pressing mold 18 to be given to heat so that
Aluminium sheet reaches the temperature needed for gluing with honeycomb aluminum, improves the stability of gluing；Bottom base plate 11 is located at the upside of pedestal 9, institute
Pedestal 9 is stated as square frame structure, wherein the top of pedestal 9 and lower part are both provided with loading plate, and the loading plate on top is under
Base plate 11 connects, as support, to be provided with hydraulic power unit 8, output terminal and the oil of hydraulic power unit 8 on the loading plate of lower part
Cylinder 1 connects, to provide hydraulic power for oil cylinder 1, close to the side of hydraulic power unit 8 at connect with the output terminal of motor 7, to
By motor 7 power is provided for oil cylinder 1 and hydraulic power unit 8；The rear side place of keeping right of bottom base plate 11 is provided with rectangular stroke
Track support base 20 to support the stroke track 12 for being arranged on side, is provided with scale, stroke rail on stroke track 12
The front side in road 12 is provided with a pair of of travel switch 13, is respectively arranged at the both sides up and down of sliding panel 3, travel switch 13 is to conduct
Stop mechanism controls the starting point and ending point of sliding panel stroke about 3, and sliding panel 3 is further controlled to be moved to the row of downside
Pressing mold 18 is to the compression dynamics of aluminium sheet and honeycomb aluminum 22 when on Cheng Kaiguan 13, to ensure aluminium sheet and dynamics during 22 gluing of honeycomb aluminum
Stability and accuracy；Hydraulic power unit 8 and glide path 10 are connect with distribution box 19, to the start and stop of 19 control cylinder 1 of distribution box.
The leading flank of distribution box 19 in the present embodiment is provided with console, in lower heating pedestal 5 and upper heating pedestal 17
Be both provided with adding thermal resistance and temperature sensor, one end of adding thermal resistance and temperature sensor connects, temperature sensor it is another
End is connect with the thermostat relay of distribution box 19, and temperature sensor is measuring the temperature of lower heating pedestal 5 and upper heating pedestal 17
Temperature signal is reached thermostat relay, thermostat relay and the temperature control regulation button on 19 console of distribution box by degree simultaneously
Connection, temperature control regulation button is to set the operating temperature of thermostat relay, and thermostat relay is controlling the temperature of adding thermal resistance
Degree when adding thermal resistance reaches the temperature of temperature control regulation button setting, does not just continue to heat temperature raising, adding thermal resistance is made to keep permanent
Fixed temperature is further ensured that heating pedestal 5 and upper heating pedestal 17 keep constant temperature, is additionally provided on the console of distribution box 19
Heater switch, to the break-make of control circuit.
Electrotimer is additionally provided on console in the present embodiment, the output terminal of electrotimer is connect with motor 7,
To control the start and stop of motor 7, the input terminal of electrotimer is connect with the timing regulating switch on distribution box 19, passes through timing
Regulating switch controls the interruption of electrotimer, further controls sliding panel 3 and upper heating by the operation of motor 7 and interruption
Travel track, stop place and the stay time of pedestal 17, according to the gluing required time between aluminium sheet and honeycomb aluminum 22 come
The duration of electrotimer break period and motor stalls is set, sliding panel 3 to be controlled to move on travel switch 13 it
The duration stopped afterwards, further controls pressing mold 18 to push down the duration of aluminium sheet and honeycomb aluminum 22, and being additionally provided with start and stop on console opens
It closes, to control the break-make of foregoing circuit.
Further, the best gluing temperature of aluminium sheet and honeycomb aluminum 22 is 90 degree, the operating temperature of thermostat relay setting
It is 90 degree.
Further, circular fixing sleeve 21 is by the round hole that sets among it and 4 nested connection of support column, and
The bottom surface of the fixing sleeve 21 is tightly attached on the upper side of sliding panel 3, is connect improving sliding panel 3 with support column 4 steady
Solidity and safety.
Claims (6)
1. a kind of wind shield application method of hydrothermality bonding apparatus, it is characterised in that specifically carry out in accordance with the following steps：
S1, start start stop switch and control motor operating upper heating pedestal to be driven to move upwards and far from bottom base plate, movement
After close in order to install pressing mold, required pressing mold is fixed on spare in upper heating pedestal；
S2, first fixed lower heating pedestal, and the honeycomb aluminum for treating gluing is placed in lower heating pedestal, by by the hollow of honeycomb aluminum
The position of fixed cellular aluminium is come in the side that the outer edge of pipe is stuck in heating pedestal 5, then aluminium sheet is placed in the surface of honeycomb aluminum,
And the inward flange of the hollow circular-tube of honeycomb aluminum is stuck in, to realize being aligned for honeycomb aluminum and aluminium sheet；
S3, the pulley of top base plate being slided to adjust the right position of pressing mold, enabling pressing mold face aluminium sheet, alignment thereof uses
Control motor drives pressing mold to move downwardly to close to aluminium sheet, in order to observe and adjust the position of pressing mold and aluminium sheet, after alignment so
Top base plate is fixed afterwards spare；
S4, after being fixed according to method in S3, the pressure that is provided according to aluminium sheet and when honeycomb aluminum gluing required pressing mold is come true
Then the position moved downward after stopping of level pressure mould is switched to adjust simultaneously fixed journey system on stroke track according to the position
Position, the dynamics that pressing mold is enable to be kept constant in each push；
S5, the operating temperature of temperature relay is set as to 90 degree, starts heater switch, make lower heating pedestal and upper heating pedestal
It carries out heating and reaches 90 degree in 3-8 minutes；
S6, honeycomb aluminum is placed in makes in lower heating pedestal, by the way that the hollow pipe of honeycomb aluminum edge is stuck in lower heating pedestal
The position of fixed cellular aluminium is come in side, and the region of honeycomb aluminum and aluminium sheet gluing is uniformly coated with fixing glue, then aluminium sheet is placed in bee
The surface of nest aluminium, and the inward flange of the hollow circular-tube of honeycomb aluminum is stuck in, electrotimer is inputted into the time needed for gluing；
S7, start start stop switch and start motor, drive oil cylinder by motor and be further driven to pressing mold and move downwardly on the lower
Travel switch upside, oil cylinder stopping continues to move downward, and electrotimer starts to apply gluing pressure to pressing mold at this time
Time carries out timing, pressing mold is controlled to move up by controlling start stop switch after timing, and carry heat protective gloves and remove
Honeycomb aluminum and aluminium sheet after gluing.
A kind of 2. application method of wind shield hydrothermality bonding apparatus according to claim 1, it is characterised in that the party
Method realizes that the agent structure of wind shield hydrothermality bonding apparatus includes by wind shield with hydrothermality bonding apparatus：Oil
Cylinder, upper backup pad, sliding panel, support column, lower heating pedestal, skateboard, motor, hydraulic power unit, pedestal, glide path, lower base
Seat board, stroke track, travel switch, fixing bolt, sliding way, top base plate, upper heating pedestal, pressing mold, distribution box and stroke
Track support base；Oil cylinder to provide hydraulic power is vertically placed to the upper side middle of upper backup pad and through upper branch
Fagging is fixedly connected with the sliding panel of downside, and sliding panel to be driven to move up and down, the four corners of upper backup pad pass through fixed spiral shell
Bolt is connect with the upper end of cylindrical smooth support column, to support cylinder and upper backup pad, and as the dragging track of sliding panel,
The four corners set of sliding panel on the support columns, and can be moved up and down along support column；The lower end of support column is fixedly connected on rectangular
The four corners of the bottom base plate of structure, the middle of support column are provided with three parallel and left and right extension glide paths, glide path
Upside be equipped with skateboard, the bottom surface of skateboard is provided with the pulley coordinated with glide path, in pulley insertion glide path
And can horizontally slip along slideway, the position of left and right adjusting skateboard, lower heating pedestal to be provided on the upside of skateboard,
Setting needs the honeycomb aluminum of gluing in lower heating pedestal, and lower heating pedestal to honeycomb aluminum will heat, to improve the steady of gluing
It is qualitative at the same can as honeycomb aluminum and during aluminium sheet gluing stress support；The downside middle of sliding panel is provided with three and puts down
The sliding way of extension is gone and controls, and sliding way is corresponding up and down with glide path, and top base is provided on the downside of sliding way
Plate, the upper side of top base plate are provided with the pulley coordinated with sliding way, and pulley is embedded in sliding way and can be along slideway or so
It slides, the position of left and right adjusting top base plate, heating pedestal, the downside of upper heating pedestal to be provided on the downside of top base plate
Pressing mold is provided with, upper heating pedestal to pressing mold to heat, so that aluminium sheet reaches the temperature needed for gluing with honeycomb aluminum, improves glue
Viscous stability；Bottom base plate is located at the upside of pedestal, and the pedestal is square frame structure, wherein the top of pedestal and on the lower
Place is both provided with loading plate, and the loading plate on top is connect with bottom base plate, as support, to be provided on the loading plate of lower part
Hydraulic power unit, the output terminal of hydraulic power unit is connect with oil cylinder, to provide hydraulic power for oil cylinder, close to the side of hydraulic power unit
Place is connect with the output terminal of motor, to provide power for oil cylinder and hydraulic power unit by motor；The rear side of bottom base plate leans on
Right place is provided with rectangular stroke track support base, to support the stroke track for being arranged on side, is set on stroke track
Scale is equipped with, a pair of of travel switch is provided on front side of stroke track, is respectively arranged at the both sides up and down of sliding panel, travel switch
To control the starting point and ending point of stroke above and below sliding panel as stop mechanism, further sliding panel is controlled to be moved to down
Pressing mold is to the compression dynamics of aluminium sheet and honeycomb aluminum when on the travel switch of side, with ensure aluminium sheet with during honeycomb aluminum gluing dynamics it is steady
Qualitative and accuracy；Hydraulic power unit and glide path are connect with distribution box, to the start and stop of distribution box control cylinder.
A kind of 3. application method of wind shield hydrothermality bonding apparatus according to claim 2, it is characterised in that distribution
The leading flank of case is provided with console, and adding thermal resistance and temperature sensor are both provided in lower heating pedestal and upper heating pedestal,
One end of adding thermal resistance and temperature sensor connects, and the other end of temperature sensor and the thermostat relay of distribution box connect, temperature
Temperature signal is reached thermostat relay, temperature control by degree sensor simultaneously to measure the temperature of lower heating pedestal and upper heating pedestal
Relay is connect with the temperature control regulation button on the distribution box console, and temperature control regulation button is setting thermostat relay
Operating temperature, thermostat relay is to control the temperature of adding thermal resistance, when adding thermal resistance reaches the temperature of temperature control regulation button setting
When spending, heat temperature raising is not just continued to, the temperature for keeping constant adding thermal resistance is further ensured that lower heating pedestal and upper heating
Pedestal keeps constant temperature, heater switch is additionally provided on the console of distribution box, to the break-make of control circuit.
A kind of 4. application method of wind shield hydrothermality bonding apparatus according to claim 2, it is characterised in that middle control
Electrotimer is additionally provided on platform, the output terminal of electrotimer is connect with motor, to control the start and stop of motor, periodically after
Timing regulating switch connection on the input terminal and distribution box of electric appliance, is controlled by timing regulating switch in electrotimer
It is disconnected, further control the travel track of sliding panel and upper heating pedestal, stop place with interruption by the operation of motor and stop
Duration is stayed, is stopped according to the required time of gluing between aluminium sheet and honeycomb aluminum to set electrotimer break period and motor
The duration of rotation with the duration that sliding panel is controlled to be stopped after moving on travel switch, further controls pressing mold to push down aluminium sheet
With the duration of honeycomb aluminum, start stop switch is additionally provided on console, to control the break-make of foregoing circuit.
5. a kind of application method of wind shield hydrothermality bonding apparatus according to claim 1-4 any claims,
It is characterized in that the best gluing temperature of aluminium sheet and honeycomb aluminum is 90 degree, the operating temperature that thermostat relay is set is 90 degree.
6. a kind of application method of wind shield hydrothermality bonding apparatus according to claim 2-3 any claims,
It is characterized in that be additionally provided with fixing sleeve on support column, circular fixing sleeve passes through the round hole and support column sleeve that set among it
Enter formula connection, and the bottom surface of the fixing sleeve is tightly attached on the upper side of sliding panel, to improve sliding panel and support column
The stability of connection and safety.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810089345.7A CN108248179B (en) | 2018-01-30 | 2018-01-30 | Application method of hydraulic thermal bonding equipment for wind shield |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810089345.7A CN108248179B (en) | 2018-01-30 | 2018-01-30 | Application method of hydraulic thermal bonding equipment for wind shield |
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| Publication Number | Publication Date |
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| CN108248179A true CN108248179A (en) | 2018-07-06 |
| CN108248179B CN108248179B (en) | 2020-04-07 |
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| CN201810089345.7A Expired - Fee Related CN108248179B (en) | 2018-01-30 | 2018-01-30 | Application method of hydraulic thermal bonding equipment for wind shield |
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| JPS5922752A (en) * | 1982-07-30 | 1984-02-06 | 橋本フオ−ミング工業株式会社 | Manufacture of extrusion molding |
| CN103373035A (en) * | 2012-04-26 | 2013-10-30 | 珠海格力电器股份有限公司 | Compressing tool for panel assemblies of household appliances |
| CN204382758U (en) * | 2014-12-19 | 2015-06-10 | 江苏美多尼新材料有限公司 | A kind of cellular board press device |
| CN106079820A (en) * | 2016-07-04 | 2016-11-09 | 四川新川航空仪器有限责任公司 | A kind of vacuum forming machine being applied to airplane panel |
| CN205871418U (en) * | 2016-07-21 | 2017-01-11 | 广西泰昌鸿科技有限公司 | Novel pressure of high efficiency laminating equipment |
| CN106626698A (en) * | 2016-12-22 | 2017-05-10 | 日照市奥大力精密设备有限公司 | Processing device for multi-layer composite panel |
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2018
- 2018-01-30 CN CN201810089345.7A patent/CN108248179B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5922752A (en) * | 1982-07-30 | 1984-02-06 | 橋本フオ−ミング工業株式会社 | Manufacture of extrusion molding |
| CN103373035A (en) * | 2012-04-26 | 2013-10-30 | 珠海格力电器股份有限公司 | Compressing tool for panel assemblies of household appliances |
| CN204382758U (en) * | 2014-12-19 | 2015-06-10 | 江苏美多尼新材料有限公司 | A kind of cellular board press device |
| CN106079820A (en) * | 2016-07-04 | 2016-11-09 | 四川新川航空仪器有限责任公司 | A kind of vacuum forming machine being applied to airplane panel |
| CN205871418U (en) * | 2016-07-21 | 2017-01-11 | 广西泰昌鸿科技有限公司 | Novel pressure of high efficiency laminating equipment |
| CN106626698A (en) * | 2016-12-22 | 2017-05-10 | 日照市奥大力精密设备有限公司 | Processing device for multi-layer composite panel |
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| CN108248179B (en) | 2020-04-07 |
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