CN108247942A - A kind of vertical injection molding machine and its method of work with monitor component - Google Patents
A kind of vertical injection molding machine and its method of work with monitor component Download PDFInfo
- Publication number
- CN108247942A CN108247942A CN201810051546.8A CN201810051546A CN108247942A CN 108247942 A CN108247942 A CN 108247942A CN 201810051546 A CN201810051546 A CN 201810051546A CN 108247942 A CN108247942 A CN 108247942A
- Authority
- CN
- China
- Prior art keywords
- injection
- die holder
- monitor component
- molding machine
- injection molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1742—Mounting of moulds; Mould supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1761—Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/47—Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1761—Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames
- B29C2045/1765—Machine bases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C2045/7606—Controlling or regulating the display unit
Abstract
The invention discloses a kind of vertical injection molding machines with monitor component, including fuselage, injection device, injection mold, demould ejecting mechanism and monitor component, fuselage includes pedestal, column and crossbeam, injection mold is located above the pedestal of fuselage, injection device is arranged on crossbeam, monitor component is arranged on column, monitor component includes shell, and the signal dispatcher module of setting inside the shell, message processing module, information early warning module, the output terminal of signal dispatcher module and the input terminal of message processing module connect, the output terminal of message processing module is connect with the input terminal of information early warning module；Injection mold includes upper mold seat, die holder and die cylinder, and die cylinder is connect with upper mold seat, and die holder includes die holder framework and movable collet, and demoulding ejecting mechanism is located at the lower section of die holder.The working condition of injection device and injection mold can be controlled and shown in real time, while can also establish and connect with long-range host computer, complete remote monitoring.
Description
Technical field
The present invention relates to injection molding machine technical fields, and in particular to a kind of vertical injection molding machine and its work with monitor component
Method.
Background technology
Injection molding machine, it is that thermoplastic or thermosetting property material are made variously-shaped plastics system using mould for plastics
The main former of product, injection molding machine has can one-pass molding external form be complicated, accurate size or quality with metal insert are close
The ability of the plastic products of cause is widely used in national defence, electromechanics, automobile, communications and transportation, building materials, packaging, agricultural and people day
Normal various fields of recent life.The extensive use of injection molding machine is filled with power to the plastic article industry in China, because its production efficiency is high,
The advantages of high-quality, causes the quality of plastic products to be continuously improved, with the continuous popularization that plastic products are applied, to its quality
It is required that more and more stringenter, the intensity of plastic products and its relative indicatrix of quality are also higher and higher.The molding note used in the market
Molding machine is in injecting products, it is impossible to which remote monitoring can not also be realized by obtaining the working condition of injection molding machine in real time, often injecting products
After flaw occurs in molding, onsite lookup reason is needed, management and control efficiency is low.
Based on the above problem, the present invention provides a kind of vertical injection molding machines with monitor component.
Invention content
Goal of the invention：Existing problem and shortage in for the above-mentioned prior art, the object of the present invention is to provide one kind
Vertical injection molding machine and its method of work with monitor component.
Technical solution：In order to achieve the above objectives, a kind of vertical injection molding machine with monitor component of the present invention, including
Fuselage, injection device, injection mold, demoulding ejecting mechanism and monitor component, the fuselage include pedestal, column and crossbeam, institute
Injection mold is stated to be located above the pedestal of fuselage, injection device is arranged on crossbeam, the monitor component be arranged on column with
Host computer establishes telecommunication connection, and the monitor component includes shell and setting signal dispatcher module inside the shell, information
Processing module, information early warning module, the output terminal of described information transceiver module and the input terminal of message processing module connect, described
The output terminal of message processing module is connect with the input terminal of information early warning module；The injection mold includes upper mold seat, die holder
And die cylinder, the die cylinder are connect with upper mold seat by fixing bracket, the die holder includes die holder framework and work
Dynamic collet, the activity collet are embedded on the inside of die holder framework, and demoulding ejecting mechanism is located at the lower section of die holder.
Further, the injection device includes barrel, drive cylinder, screw rod, injection nozzle and feeding device, the material
Screw rod is equipped in cylinder, the upper end of screw rod is connect with drive cylinder, and the lower section of the barrel is equipped with injection nozzle, feeding device setting
In the upper right side of barrel.
Further, heating unit is also wrapped up in the outside of the barrel.Heating unit can be used for keeping the injection in barrel
Materials certain temperature prevents injection materials from being solidified in barrel, blocks the injection nozzle below barrel.
Further, it is equipped with damping base below the pedestal of the fuselage.Injection device is issued in the drive of drive cylinder
Raw vibration avoids the liquid that injection nozzle sprays from shaking.
Further, signal dispatcher module can be CCD camera in the monitor component.
Further, PLC controller is further included, the PLC controller is arranged on pedestal, is additionally provided on the die holder
Infrared sensor, the output terminal of the infrared sensor and the input terminal of PLC controller connect, the output of the PLC controller
End is electrically connected with die cylinder.Enter when the infrared sensor on die holder, which senses, has thing between upper mold seat and die holder
When, signal is passed into PLC controller, and then die cylinder stopping is controlled to move downward, personal safety can be effectively ensured.
Above-mentioned technical proposal can be seen that beneficial effects of the present invention：
A kind of vertical injection molding machine with monitor component of the present invention, it is reasonable in design, it will be molded by injection device
Materials squeeze into injection mold, and the die holder of injection mold includes die holder framework and movable collet, after product cooling, upper mold seat
It is detached with die holder, demoulding ejecting mechanism detaches die holder framework with movable collet from bottom, easily realizes product stripping.Pipe
Control component can be monitored entire injection moulding process, can control and show the working condition of injection device and injection mold in real time,
It can also establish and connect with long-range host computer simultaneously, complete remote monitoring.
Description of the drawings
Fig. 1 is overall structure diagram of the present invention.
Specific embodiment
The embodiment of the present invention is described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end
Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " clockwise ", " inverse
The orientation or position relationship of the instructions such as hour hands " are based on orientation shown in the drawings or position relationship, are for only for ease of description originally
It invents and simplifies description rather than indicate or imply that the device of meaning or element must have specific orientation, with specific square
Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for description purpose, and it is not intended that instruction or hint relative importance
Or the implicit quantity for indicating indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more this feature.In the description of the present invention, unless otherwise indicated, " multiple " are meant that two
It is a or more than two, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or be integrally connected；It can be machine
Tool is connected or is electrically connected；It can be directly connected, can also be indirectly connected by intermediary, can be two members
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
A kind of vertical injection molding machine with monitor component as shown in Figure 1, including fuselage 1, injection device 2, injection mold 3,
Ejecting mechanism 4 and monitor component 5 are demoulded, the fuselage 1 includes pedestal 11, column 12 and crossbeam 13, and the injection mold 3 is located at
11 top of pedestal of fuselage 1, injection device 2 are arranged on crossbeam 13, and the monitor component 5 is arranged on column 12 and host computer
Telecommunication connection is established, the monitor component 5 is included at shell and setting signal dispatcher module 51 inside the shell, information
Module 52, information early warning module 53 are managed, the output terminal of described information transceiver module 52 and the input terminal of message processing module connect,
The output terminal of described information processing module is connect with the input terminal of information early warning module；The injection mold 3 include upper mold seat 31,
Die holder 32 and die cylinder 33, the die cylinder 33 are connect with upper mold seat 31 by fixing bracket 34, the die holder 32
Including die holder framework 321 and movable collet 322, the activity collet 322 is embedded in 321 inside of die holder framework, demoulding top
Go out the lower section that mechanism 4 is located at die holder 32.
Injection device 2 described in the present embodiment includes barrel 21, drive cylinder 22, screw rod 23, injection nozzle 24 and charging
Device 25, the barrel 21 is interior to be equipped with screw rod 23, and the upper end of screw rod 23 is connect with drive cylinder 22, and the lower section of the barrel 21 is set
There is injection nozzle 24, feeding device 25 is arranged on the upper right side of barrel 21.
Also wrap up heating unit 26 in the outside of barrel 21 described in the present embodiment.
11 lower section of pedestal of fuselage 1 described in the present embodiment is equipped with damping base 14.Injection device is placed in drive cylinder
Drive under vibrate, avoid injection nozzle spray liquid shake
Signal dispatcher module 51 can be CCD camera in monitor component 5 described in the present embodiment.
PLC controller 6 is further included in the present embodiment, the PLC controller 6 is set on the base 11, the die holder 32
On be additionally provided with infrared sensor 7, the output terminal of the infrared sensor 7 is connect with the input terminal of PLC controller 6, the PLC
The output terminal of controller 6 is electrically connected with die cylinder 33.
Specific works method is as follows：
（1）Required injection materials are added in the barrel 21 of injection device 2, open heating unit；
（2）Driving cylinder 22 is opened, screw rod 23 moves downward so that the injection materials in barrel 21 are pushed down；
（3）Die cylinder 33 moves downward, and upper mold seat 31 is driven to push and completes to mold with die holder 32；
（5）Injection nozzle 23 sprays the cast gate for pouring into upper mold seat 31, is poured；
（6）Screw rod moves upwards, and returns to original position；
（7）Upper mold seat 31 and die holder 32 carry out standing cooling,
（8）Die cylinder 33 moves upwards, and upper mold seat 31 is detached with die holder 32；
（9）By the movable collet 322 of die holder 32, the ejection out of die holder framework 321 is detached from jacking mechanism 4, and injecting products are from work
It is demoulded on dynamic collet 322；
（10）Signal dispatcher module in monitor component 5 acquires the information in injection moulding process in real time, and message processing module receives letter
The data information of breath transceiver module transmission is simultaneously handled as possible, and information early warning module receives the data letter that message processing module has been handled
Breath, and give and warn.
Embodiment is only illustrative of the invention and is not intended to limit the scope of the invention, after the present invention has been read, this
Field technology personnel fall within the application range as defined in the appended claims to the various equivalences of the present invention.
Claims (9)
1. a kind of vertical injection molding machine with monitor component, it is characterised in that：Including fuselage（1）, injection device（2）, injection mould
Tool（3）, demoulding ejecting mechanism（4）And monitor component（5）, the fuselage（1）Including pedestal（11）, column（12）And crossbeam
（13）, the injection mold（3）Positioned at fuselage（1）Pedestal（11）Top, injection device（2）It is arranged on crossbeam（13）On, institute
State monitor component（5）It is arranged on column（12）Above and telecommunication is established with host computer to connect.
2. a kind of vertical injection molding machine for monitoring injection moulding process in real time according to claim 1, it is characterised in that：The monitoring
Component（5）Including shell and setting signal dispatcher module inside the shell, message processing module, information early warning module, the letter
The input terminal of output terminal and message processing module for ceasing transceiver module connects, and the output terminal and information of described information processing module are pre-
The input terminal connection of alert module.
3. a kind of vertical injection molding machine for monitoring injection moulding process in real time according to claim 2, it is characterised in that：The injection
Mold（3）Including upper mold seat（31）, die holder（32）And die cylinder（33）, the die cylinder（33）With upper mold seat（31）It is logical
Cross fixing bracket（34）Connection, the die holder（32）Including die holder framework（321）With movable collet（322）, the activity
Collet（322）It is embedded in die holder framework（321）Inside demoulds ejecting mechanism（4）Positioned at die holder（32）Lower section.
4. a kind of vertical injection molding machine for monitoring injection moulding process in real time according to claim 1, it is characterised in that：The injection
Device（2）Including barrel（21）, drive cylinder（22）, screw rod（23）, injection nozzle（24）And feeding device（25）, the barrel
（21）It is interior to be equipped with screw rod（23）, screw rod（23）Upper end and drive cylinder（22）Connection, the barrel（21）Lower section be equipped with note
Penetrate nozzle（24）, feeding device（25）It is arranged on barrel（21）Upper right side.
5. a kind of vertical injection molding machine for monitoring injection moulding process in real time according to claim 2, it is characterised in that：The barrel
（21）Outside also wrap up heating unit（26）.
6. a kind of vertical injection molding machine with monitor component according to claim 1, it is characterised in that：The fuselage（1）
Pedestal（11）Lower section is equipped with damping base（14）.
7. a kind of vertical injection molding machine with monitor component according to claim 1, it is characterised in that：The monitoring group
Part（5）Middle signal dispatcher module（51）It can be CCD camera.
8. a kind of vertical injection molding machine for monitoring injection moulding process in real time according to claim 1, it is characterised in that：It further includes
PLC controller（6）, the PLC controller（6）It is arranged on pedestal（11）On, the die holder（32）On be additionally provided with infrared sensing
Device（7）, the infrared sensor（7）Output terminal and PLC controller（6）Input terminal connection, the PLC controller（6）'s
Output terminal and die cylinder（33）Electrical connection.
9. a kind of vertical injection molding machine of real time monitoring injection moulding process as described in claim 1-8 any one, it is characterised in that：
Specific works method is as follows：
（1）, by it is required injection materials add in injection device（2）Barrel（21）, open heating unit；
（2）, open driving cylinder（22）, screw rod（23）It moves downward so that barrel（21）Interior injection materials are pushed down；
（3）, die cylinder（33）It moves downward, drives upper mold seat（31）Pushing and die holder（32）Complete molding；
（5）, injection nozzle（23）Ejection pours into upper mold seat（31）Cast gate, be poured；
（6）, screw rod（23）It moves upwards, returns to original position；
（7）, upper mold seat（31）And die holder（32）Standing cooling is carried out,
（8）, die cylinder（33）It moves upwards, by upper mold seat（31）With die holder（32）Separation；
（9）, jacking mechanism（4）By die holder（32）Movable collet（322）From die holder framework（321）Interior ejection is detached from, note
Molding product is from movable collet（322）Upper demoulding；
（10）, monitor component（5）In signal dispatcher module acquire information in injection moulding process in real time, message processing module receives
The data information of signal dispatcher module transmission is simultaneously handled as possible, and information early warning module receives the data that message processing module has been handled
Information, and give and warn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810051546.8A CN108247942A (en) | 2018-01-19 | 2018-01-19 | A kind of vertical injection molding machine and its method of work with monitor component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810051546.8A CN108247942A (en) | 2018-01-19 | 2018-01-19 | A kind of vertical injection molding machine and its method of work with monitor component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108247942A true CN108247942A (en) | 2018-07-06 |
Family
ID=62741788
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810051546.8A Pending CN108247942A (en) | 2018-01-19 | 2018-01-19 | A kind of vertical injection molding machine and its method of work with monitor component |
Country Status (1)
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| CN (1) | CN108247942A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108819113A (en) * | 2018-07-18 | 2018-11-16 | 太仓市众翔精密五金有限公司 | High resistance to compression long-life laptop plate shell injection forming mold and method |
| CN109014063A (en) * | 2018-08-15 | 2018-12-18 | 合肥五凡工程设计有限公司 | A kind of casting die for the production of lorry hinge of leaf spring |
| CN112439892A (en) * | 2020-11-06 | 2021-03-05 | 江苏隆达超合金航材有限公司 | Automatic demoulding equipment for casting high-temperature alloy bar |
| CN114193698A (en) * | 2021-12-08 | 2022-03-18 | 合肥贝禹电子科技有限公司 | Real mould injection moulding apparatus that uses of instructing in laboratory |
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| CN103640142A (en) * | 2013-11-29 | 2014-03-19 | 灵璧县宏发电子加工有限公司 | Vertical injection molding machine |
| CN106514977A (en) * | 2016-11-14 | 2017-03-22 | 许海石 | Accurate and efficient injection molding machine control system with remote monitoring function |
| CN206663643U (en) * | 2017-01-10 | 2017-11-24 | 烟台长鑫密封产品有限公司 | Rubber seal production injector |
| CN208035159U (en) * | 2018-01-19 | 2018-11-02 | 苏州健雄职业技术学院 | A kind of vertical injection molding machine of real time monitoring injection moulding process |
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| CN2379289Y (en) * | 1997-09-25 | 2000-05-24 | 中国科学院化学研究所 | Demoulding device for injection mould |
| CN200948661Y (en) * | 2006-10-09 | 2007-09-19 | 张嘉宪 | Desktop vertical injection machine |
| CN203063029U (en) * | 2013-02-04 | 2013-07-17 | 励春亚 | Remotely controlled injection molding machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108819113A (en) * | 2018-07-18 | 2018-11-16 | 太仓市众翔精密五金有限公司 | High resistance to compression long-life laptop plate shell injection forming mold and method |
| CN109014063A (en) * | 2018-08-15 | 2018-12-18 | 合肥五凡工程设计有限公司 | A kind of casting die for the production of lorry hinge of leaf spring |
| CN112439892A (en) * | 2020-11-06 | 2021-03-05 | 江苏隆达超合金航材有限公司 | Automatic demoulding equipment for casting high-temperature alloy bar |
| CN112439892B (en) * | 2020-11-06 | 2022-08-12 | 江苏隆达超合金航材有限公司 | Automatic demoulding equipment for casting high-temperature alloy bar |
| CN114193698A (en) * | 2021-12-08 | 2022-03-18 | 合肥贝禹电子科技有限公司 | Real mould injection moulding apparatus that uses of instructing in laboratory |
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