CN108247866B - Slotting machine - Google Patents
Slotting machine Download PDFInfo
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- CN108247866B CN108247866B CN201810172406.6A CN201810172406A CN108247866B CN 108247866 B CN108247866 B CN 108247866B CN 201810172406 A CN201810172406 A CN 201810172406A CN 108247866 B CN108247866 B CN 108247866B
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- slotting
- parts
- grooving
- dust suction
- central shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
- C08L61/16—Condensation polymers of aldehydes or ketones with phenols only of ketones with phenols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mining & Mineral Resources (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a slotting machine, which comprises a mechanical support, a slotting mechanism, a dust absorption mechanism and a control device, wherein the slotting mechanism comprises a central shaft, a slotting wheel, a slotting disc and a slotting motor, the slotting motor is positioned on the mechanical support, a groove for mounting the central shaft is arranged on the mechanical support, the central shaft is fixedly connected with the slotting motor, a limiting part is arranged on the central shaft, a limiting groove matched with the limiting part is arranged on the inner wall of the slotting wheel, the central shaft is movably connected with the slotting wheel, the slotting disc is mounted on the slotting wheel, a slotting knife edge is arranged on the slotting disc, a ball bearing is arranged at the tail end of the central shaft, a first protective cover is arranged on the outer wall of the ball bearing, and the first protective cover is fixedly connected with the mechanical support; the slotting machine is suitable for slotting on building walls, has a dust absorption function, and reduces the influence of dust on operators during slotting.
Description
Technical Field
The invention relates to a slotting machine.
Background
The grooving machine can be used for forming the wire grooves with different angles, widths and depths at one time according to different construction requirements without other auxiliary tools, the formed wire grooves can be formed according to requirements, and the grooving machine is attractive, practical and does not damage the wall.
The grooving machine can perform grooving once formation quickly and automatically without any auxiliary tool or secondary process, and the grooving depth can be controlled randomly.
The grooving machine is widely applied and is suitable for walls made of different materials, such as red bricks, sand bricks, hollow bricks, aerated bricks, cement-coated walls, wall columns and the like.
The existing wall grooving machine has a blank market, is wide in demand and has unique market advantages.
Disclosure of Invention
The invention aims to solve the technical problem of providing a slotting machine which is suitable for slotting walls of buildings and has a dust absorption function.
In order to solve the problems, the invention adopts the following technical scheme:
a slotting machine comprises a mechanical support, a slotting mechanism, a dust absorption mechanism and a control device, wherein the slotting mechanism comprises a central shaft, a slotting wheel, a slotting disc and a slotting motor, the slotting motor is positioned on the mechanical support, a groove for installing the central shaft is arranged on the mechanical support, the central shaft is fixedly connected with the slotting motor, a limiting part is arranged on the central shaft, a limiting groove matched with the limiting part is arranged on the inner wall of the slotting wheel, the central shaft is movably connected with the slotting wheel, the slotting disc is arranged on the slotting wheel, a slotting knife edge is arranged on the slotting disc, a ball bearing is arranged at the tail end of the central shaft, a first protective cover is arranged on the outer wall of the ball bearing, the first protective cover is fixedly connected with the mechanical support, the slotting wheel and the slotting disc are wrapped by the first protective cover, a sliding channel is arranged on the first protective cover, be provided with the slider on the slide groove, be provided with the second safety cover on the slider, the end of second safety cover is provided with the fixed plate, dust absorption mechanism includes dust absorption fan and dust absorption fan, dust absorption fan installs on the center pin, dust absorption fan is hugging closely the fluting wheel, be provided with the bolt that is used for fixed dust absorption fan on the center pin, be provided with the dust absorption hole on the first safety cover, be provided with the dust absorption pipe on the dust absorption hole, the end of dust absorption pipe is provided with the dust absorption storehouse, install the dust absorption fan in the dust absorption storehouse, fluting motor and dust absorption fan all with controlling means electric connection, controlling means installs the surface at mechanical support. The first protective cover is composed of 80-99 parts of rhenium wires, 66-82 parts of copper wires, 13-16 parts of glass fibers, 122-151 parts of polyether ether ketone, 89-100 parts of polycarbonate, 20-25 parts of methylated amino resin, 5-7 parts of nano titanium dioxide, 27-30 parts of hollow glass microspheres, 2-4 parts of talcum powder, 1-3 parts of polyethylene wax, 3-4 parts of dioctyl adipate, 1-3 parts of tetrabutyl titanate, 1-2 parts of lead stearate, 1-2 parts of dimethyltin dineodecanoate and 1-4 parts of erucamide.
Preferably, a handle is arranged on the mechanical support, the handle and the mechanical support are welded, an operator can press the handle with force, the pressure of the grooving disc is increased, and the grooving efficiency is improved.
Preferably, spacing portion is provided with more than 2, spacing portion is central symmetry and distributes, spacing portion is square shape setting, is favorable to increasing the stability of being connected between center pin and the fluting wheel.
Preferably, the mechanical support is provided with an infrared positioner, so that an operator can conveniently judge the depth of the slot.
Preferably, the outer surface of the mechanical support is provided with an anti-slip rubber pad, so that the phenomenon that the hands of an operator slip on the mechanical support is reduced.
Preferably, the slotting motor and the central shaft are in threaded connection, the structure is firm, and the operation is simple.
Preferably, the dust collection hole is provided with a separation net for preventing slotted waste from entering the dust collection pipe.
Preferably, the grooving knife edge is arranged in a concave inclined structure, so that the grooving capacity of the grooving disc is improved.
Preferably, the first protection cover and the second protection cover are in sliding connection, so that the connection is reliable and the structure is stable.
Preferably, the rhenium wire has a diameter of 0.007 to 0.009 inches.
Preferably, the copper wire has a diameter of 0.002 to 0.005 inches.
The preparation method of the first protective cover comprises the following steps:
1) weaving 80-99 parts of rhenium wires into a net to prepare a rhenium wire net for later use;
2) weaving 66-82 parts of copper wires into a net to prepare a copper wire net for later use;
3) pouring 13-16 parts of glass fiber, 5-7 parts of nano titanium dioxide, 27-30 parts of hollow glass microsphere and 2-4 parts of talcum powder into a three-dimensional mixer together for mixing treatment, wherein the mixing time is 20-30min, and preparing a mixed material for later use;
4) pouring 151 parts of polyetheretherketone, 89-100 parts of polycarbonate and 20-25 parts of methylated amino resin into a reaction kettle for heating and stirring treatment, wherein the heating and stirring treatment time is 35-45min, the heating temperature is 334-350 ℃, and the stirring speed is 200-300r/min, so as to prepare viscous liquid for later use;
5) pouring 1-3 parts of polyethylene wax, 3-4 parts of dioctyl adipate, 1-3 parts of tetrabutyl titanate, 1-2 parts of lead stearate, 1-2 parts of dimethyltin dineodecanoate and 1-4 parts of erucamide into the viscous liquid prepared in the step 3) together with the mixed material prepared in the step 3) for heat preservation stirring treatment, and continuously introducing carbon dioxide during the heat preservation stirring treatment, wherein the heat preservation temperature is 250-300 ℃, the stirring speed is 500-600r/min, and the introduction amount of the carbon dioxide is 3
Min, preparing a mixture;
6) pressing the copper wire mesh prepared in the step 2) into a wavy shape, and then welding the wave crest and the rhenium wire mesh to prepare a reinforcement body for later use;
7) putting the reinforcement into a mold with the copper wire mesh facing downwards, pouring the mixture prepared in the step 5) into the mold, naturally cooling under the pressure applying condition, cooling under the pressure applying pressure of 5-10Mpa, and demolding to obtain the first protective cover.
The first protective cover is light in weight and extremely high in breaking strength.
The following are the characteristics of the raw materials of the first protective cover:
rhenium wire: rhenium has good stability and can be used as a reinforcing agent.
Copper wire: pure copper is a soft metal, has good ductility and serves as a reinforcement.
Glass fiber: the composite material is an inorganic non-metallic material with excellent performance, has various varieties, has the advantages of good insulativity, strong heat resistance, good corrosion resistance and high mechanical strength, and is used as a reinforcing material in composite materials.
Polyether ether ketone: has the physical and chemical properties of high temperature resistance, chemical corrosion resistance and the like, and can be compounded with glass fiber to prepare reinforced materials.
Polycarbonate (C): the polycarbonate is a tough thermoplastic resin, and has good impact resistance, high refractive index and good processability.
Methylated amino resin: the coating has excellent hardness, flexibility and outdoor weather resistance during curing, and can comprehensively improve the overall performance.
Nano titanium dioxide: the nano titanium dioxide is white loose powder, has strong ultraviolet shielding effect, good dispersibility and weather resistance, and can effectively make up for the defect of ultraviolet light intolerance.
Hollow glass beads: the composite material has the characteristics of high compressive strength, high melting point, high resistivity, small thermal conductivity coefficient and thermal shrinkage coefficient and the like, and has obvious effects of reducing weight, insulating sound and heat, so that the product has good anti-cracking performance and reprocessing performance.
Talc powder: as a reinforcing and modifying filler, the product has the advantages of improving the stability of the shape of the product, increasing the tensile strength, the shear strength, the flexural strength and the pressure strength, and reducing the deformation, the elongation and the thermal expansion coefficient.
Polyethylene wax: can improve the mold release property of polycarbonate, has excellent internal lubrication effect, and can be used as processing aid to enhance the diffusion of filler.
Dioctyl adipate: the dioctyl adipate can ensure that a pressed and calendered product shows excellent lubricating property during manufacturing, and the product has good hand feeling.
Tetrabutyl titanate: the adhesion of the plastic to the surfaces of the rhenium wire and the copper wire can be effectively improved.
Lead stearate: the composite material used as a plastic heat-resistant stabilizer and dimethyltin dineodecanoate has good synergistic effect, and can play good lubricating property and photo-thermal stability.
Dimethyltin dineodecanoate: the hardening catalyst has good oxidation resistance.
Erucamide: has high melting point and good thermal stability, and can be used as antisticking agent and slip agent.
The invention has the beneficial effects that: the grooving machine is constructed by a mechanical support, a grooving mechanism, a dust suction mechanism and a control device, the grooving mechanism comprises a central shaft, a grooving wheel, a grooving disc and a grooving motor, the central shaft is fixedly connected with the grooving motor, a limiting part is arranged on the central shaft, a limiting groove matched with the limiting part is arranged on the inner wall of the grooving wheel, the central shaft is connected with the grooving wheel through the limiting part and the limiting groove, the connection stability is greatly improved, the dismounting is convenient, then the grooving disc is arranged on the grooving wheel, a grooving knife edge is arranged on the grooving disc, the grooving wheel is driven by the grooving motor to rotate, the grooving disc is driven to rotate at the same time, the grooving knife edge is used for grooving the wall, meanwhile, a ball bearing is arranged at the tail end of the central shaft, a first protective cover is arranged on the outer wall of the ball bearing, the grooving wheel and the grooving disc are wrapped by the first protective cover, the dust collection mechanism comprises a dust collection fan and a dust collection fan, the dust collection fan is arranged on a central shaft, a dust collection hole is formed in the first protective cover, a dust collection pipe is arranged on the dust collection hole, a dust collection bin is arranged at the tail end of the dust collection pipe, the dust collection fan is arranged in the dust collection bin, the dust collection fan is arranged on the central shaft, the dust collection fan is started, negative pressure is formed in the dust collection bin, dust enters the dust collection bin along the dust collection pipe, dust during the operation of the slotting machine is reduced, and the health of an operator is protected; in addition, the mechanical support is provided with a handle, the handle and the mechanical support are welded, an operator can press the handle with enough force to increase the pressure of the slotting disc and improve the slotting efficiency, more than 2 limiting parts are arranged, the limiting parts are distributed in a central symmetry manner and are arranged in a square shape, the stability of connection between the central shaft and the slotting wheel is favorably improved, the mechanical support is provided with an infrared positioner, the operator can conveniently judge the slotting depth, an anti-skidding rubber pad is arranged on the outer surface of the mechanical support to reduce the phenomenon that the hand of the operator slips on the mechanical support, the slotting motor is in threaded connection with the central shaft, the structure is firm, the operation is simple, a separation net is arranged on a dust suction hole to prevent slotting waste from entering a dust suction pipe, a slotting knife edge is arranged in a concave inclined structure to improve the slotting capability of the slotting disc, and the first protective, reliable connection and stable structure.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic front view of a slotting machine according to the present invention.
Fig. 2 is a schematic side view of the grooving machine according to the present invention.
FIG. 3 is a schematic cross-sectional view of a grooving wheel of a grooving machine according to the present invention.
FIG. 4 is a schematic cross-sectional view of a center shaft of a slotting machine according to the present invention.
Fig. 5 is a schematic cross-sectional view of a mechanical support of a slotting machine according to the present invention.
FIG. 6 is a schematic view of a first protection cover of a slotting machine according to the present invention.
FIG. 7 is a schematic cross-sectional view of a dust collecting chamber of a grooving machine according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
As shown in fig. 1-7, a slotting machine includes a machine support 1, a slotting mechanism 2, a dust suction mechanism 3 and a control device 4, the slotting mechanism 2 includes a central shaft 5, a slotting wheel 6, a slotting disc 7 and a slotting motor 8, the slotting motor 8 is located on the machine support 1, a groove 9 for installing the central shaft 5 is provided on the machine support 1, the central shaft 5 and the slotting motor 8 are fixedly connected, a limiting portion 10 is provided on the central shaft 5, a limiting groove 11 matching with the limiting portion 10 is provided on an inner wall of the slotting wheel 6, the central shaft 5 is movably connected with the slotting wheel 6, the slotting disc 7 is installed on the slotting wheel 6, a slotting knife edge 12 is provided on the slotting disc 7, a ball bearing 13 is provided at a tail end of the central shaft 5, a first protection cover 14 is provided on an outer wall of the ball bearing 13, the first protection cover 14 is fixedly connected with the machine support 1, the first protective cover 14 covers the grooving wheel 6 and the grooving disc 7, a slideway groove 15 is arranged on the first protective cover 14, a sliding part 16 is arranged on the sliding channel 15, a second protective cover 17 is arranged on the sliding part 16, a fixing plate 18 is arranged at the tail end of the second protective cover 17, the dust suction mechanism 3 includes a dust suction fan 19 and a dust suction fan 20, the dust suction fan 19 is installed on the central shaft 5, the dust suction fan 19 is tightly attached to the grooved wheel 6, the central shaft 5 is provided with a bolt 21 for fixing the dust suction fan 19, the first protective cover 14 is provided with a dust suction hole 22, the dust suction hole 22 is provided with a dust suction pipe 23, the tail end of the dust suction pipe 23 is provided with a dust suction bin 24, a dust suction fan 20 is arranged in the dust suction bin 24, the slotting motor 8 and the dust absorption fan 20 are both electrically connected with the control device 4, and the control device 4 is installed on the outer surface of the mechanical support 1. A grooving machine is constructed by a mechanical support 1, a grooving mechanism 2, a dust suction mechanism 3 and a control device 4, the grooving mechanism 2 comprises a central shaft 5, a grooving wheel 6, a grooving disc 7 and a grooving motor, the central shaft 5 is fixedly connected with the grooving motor 8, the central shaft 5 is provided with a limiting part 10, the inner wall of the grooving wheel 6 is provided with a limiting groove 11 matched with the limiting part 10, the central shaft 5 is connected with the grooving wheel 6 through the limiting part 10 and the limiting groove 11, the connection stability is greatly increased, the dismounting is convenient, then, the grooving disc 7 is arranged on the grooving wheel 6, a grooving knife edge 12 is arranged on the grooving disc 7, the grooving wheel 6 rotates under the driving of the grooving motor 8, the grooving disc 7 is driven to rotate, the grooving knife edge 12 grooves a wall body, meanwhile, the tail end of the central shaft 5 is provided with a ball bearing 13, the outer wall of the ball bearing 13 is provided with a first protective cover 14, the first protective cover 14 wraps the grooving wheel 6 and the grooving disc 7, the first protective cover 14 is provided with a chute 15, the chute 15 is provided with a sliding part 16, the sliding part 16 is provided with a second protective cover 17, the operation safety is greatly improved through the first protective cover 14 and the second protective cover 17, the slotted waste or the grooved disc 7 is prevented from being broken and injuring an operator, the dust suction mechanism 3 comprises a dust suction fan 19 and a dust suction fan 20, the dust suction fan 19 is arranged on the central shaft 5, the first protective cover 14 is provided with a dust suction hole 22, the dust suction hole 22 is provided with a dust suction pipe 23, the tail end of the dust suction pipe 23 is provided with a dust suction bin 24, the dust suction fan 20 is arranged in the dust suction bin 24, the dust is collected through the dust suction fan 19 on the central shaft 5, the dust suction fan 20 is started, negative pressure is formed in the dust suction bin 24, and the dust enters the dust suction, further reducing the dust generated during the operation of the slotting machine and protecting the health of operators. The first protective cover is composed of 80 parts of rhenium wires, 66 parts of copper wires, 13 parts of glass fibers, 122 parts of polyether ether ketone, 89 parts of polycarbonate, 20 parts of methylated amino resin, 5 parts of nano titanium dioxide, 27 parts of hollow glass beads, 2 parts of talcum powder, 1 part of polyethylene wax, 3 parts of dioctyl adipate, 1 part of tetrabutyl titanate, 1 part of lead stearate, 1 part of dimethyl tin dineodecanoate and 1 part of erucamide in parts by weight.
The rhenium wire has a diameter of 0.007 inches.
The diameter of the copper wire is 0.002 inches.
The preparation method of the first protective cover comprises the following steps:
1) weaving 80 parts of rhenium wires into a net to prepare a rhenium wire net for later use;
2) weaving 66 parts of copper wires into a net to prepare a copper wire net for later use;
3) pouring 13 parts of glass fiber, 5 parts of nano titanium dioxide, 27 parts of hollow glass beads and 2 parts of talcum powder into a three-dimensional mixer together for mixing treatment, wherein the mixing time is 20min, and preparing a mixed material for later use;
4) pouring 122 parts of polyether-ether-ketone, 89 parts of polycarbonate and 20 parts of methylated amino resin into a reaction kettle together for heating and stirring treatment, wherein the heating and stirring treatment time is 35min, the heating temperature is 334 ℃, and the stirring speed is 200r/min, so as to prepare viscous liquid for later use;
5) 1 part of polyethylene wax, 3 parts of dioctyl adipate, 1 part of tetrabutyl titanate and stearin1 part of lead acid, 1 part of dimethyltin dineodecanoate and 1 part of erucamide, and the mixed material prepared in the step 3) are poured into the viscous liquid prepared in the step 4) together for heat preservation and stirring treatment, and carbon dioxide is continuously introduced during the heat preservation and stirring treatment, wherein the heat preservation temperature is 250 ℃, the stirring speed is 500r/min, and the introduction amount of the carbon dioxide is 3
Min, preparing a mixture;
6) pressing the copper wire mesh prepared in the step 2) into a wavy shape, and then welding the wave crest and the rhenium wire mesh to prepare a reinforcement body for later use;
7) putting the reinforcement into a mold with the copper wire mesh facing downwards, pouring the mixture prepared in the step 5) into the mold, naturally cooling under the pressure applying condition, cooling under the pressure applying pressure of 5Mpa, and demolding to obtain the first protective cover.
Example 2
As shown in fig. 1-7, a slotting machine includes a machine support 1, a slotting mechanism 2, a dust suction mechanism 3 and a control device 4, the slotting mechanism 2 includes a central shaft 5, a slotting wheel 6, a slotting disc 7 and a slotting motor 8, the slotting motor 8 is located on the machine support 1, a groove 9 for installing the central shaft 5 is provided on the machine support 1, the central shaft 5 and the slotting motor 8 are fixedly connected, a limiting portion 10 is provided on the central shaft 5, a limiting groove 11 matching with the limiting portion 10 is provided on an inner wall of the slotting wheel 6, the central shaft 5 is movably connected with the slotting wheel 6, the slotting disc 7 is installed on the slotting wheel 6, a slotting knife edge 12 is provided on the slotting disc 7, a ball bearing 13 is provided at a tail end of the central shaft 5, a first protection cover 14 is provided on an outer wall of the ball bearing 13, the first protection cover 14 is fixedly connected with the machine support 1, the first protective cover 14 covers the grooving wheel 6 and the grooving disc 7, a slideway groove 15 is arranged on the first protective cover 14, a sliding part 16 is arranged on the sliding channel 15, a second protective cover 17 is arranged on the sliding part 16, a fixing plate 18 is arranged at the tail end of the second protective cover 17, the dust suction mechanism 3 includes a dust suction fan 19 and a dust suction fan 20, the dust suction fan 19 is installed on the central shaft 5, the dust suction fan 19 is tightly attached to the grooved wheel 6, the central shaft 5 is provided with a bolt 21 for fixing the dust suction fan 19, the first protective cover 14 is provided with a dust suction hole 22, the dust suction hole 22 is provided with a dust suction pipe 23, the tail end of the dust suction pipe 23 is provided with a dust suction bin 24, a dust suction fan 20 is arranged in the dust suction bin 24, the slotting motor 8 and the dust absorption fan 20 are both electrically connected with the control device 4, and the control device 4 is installed on the outer surface of the mechanical support 1. A grooving machine is constructed by a mechanical support 1, a grooving mechanism 2, a dust suction mechanism 3 and a control device 4, the grooving mechanism 2 comprises a central shaft 5, a grooving wheel 6, a grooving disc 7 and a grooving motor, the central shaft 5 is fixedly connected with the grooving motor 8, the central shaft 5 is provided with a limiting part 10, the inner wall of the grooving wheel 6 is provided with a limiting groove 11 matched with the limiting part 10, the central shaft 5 is connected with the grooving wheel 6 through the limiting part 10 and the limiting groove 11, the connection stability is greatly increased, the dismounting is convenient, then, the grooving disc 7 is arranged on the grooving wheel 6, a grooving knife edge 12 is arranged on the grooving disc 7, the grooving wheel 6 rotates under the driving of the grooving motor 8, the grooving disc 7 is driven to rotate, the grooving knife edge 12 grooves a wall body, meanwhile, the tail end of the central shaft 5 is provided with a ball bearing 13, the outer wall of the ball bearing 13 is provided with a first protective cover 14, the first protective cover 14 wraps the grooving wheel 6 and the grooving disc 7, the first protective cover 14 is provided with a chute 15, the chute 15 is provided with a sliding part 16, the sliding part 16 is provided with a second protective cover 17, the operation safety is greatly improved through the first protective cover 14 and the second protective cover 17, the slotted waste or the grooved disc 7 is prevented from being broken and injuring an operator, the dust suction mechanism 3 comprises a dust suction fan 19 and a dust suction fan 20, the dust suction fan 19 is arranged on the central shaft 5, the first protective cover 14 is provided with a dust suction hole 22, the dust suction hole 22 is provided with a dust suction pipe 23, the tail end of the dust suction pipe 23 is provided with a dust suction bin 24, the dust suction fan 20 is arranged in the dust suction bin 24, the dust is collected through the dust suction fan 19 on the central shaft 5, the dust suction fan 20 is started, negative pressure is formed in the dust suction bin 24, and the dust enters the dust suction, further reducing the dust generated during the operation of the slotting machine and protecting the health of operators. The first protective cover is composed of 99 parts of rhenium wires, 82 parts of copper wires, 16 parts of glass fibers, 151 parts of polyether ether ketone, 100 parts of polycarbonate, 25 parts of methylated amino resin, 7 parts of nano titanium dioxide, 30 parts of hollow glass beads, 4 parts of talcum powder, 3 parts of polyethylene wax, 4 parts of dioctyl adipate, 3 parts of tetrabutyl titanate, 2 parts of lead stearate, 2 parts of dimethyl tin dineodecanoate and 4 parts of erucamide according to the weight parts.
The rhenium wire had a diameter of 0.009 inches.
The diameter of the copper wire is 0.005 inches.
The preparation method of the first protective cover comprises the following steps:
1) weaving 99 parts of rhenium wires into a net to prepare a rhenium wire net for later use;
2) weaving 82 parts of copper wires into a net to prepare a copper wire net for later use;
3) pouring 16 parts of glass fiber, 7 parts of nano titanium dioxide, 30 parts of hollow glass bead and 4 parts of talcum powder into a three-dimensional mixer together for mixing treatment, wherein the mixing time is 30min, and preparing a mixed material for later use;
4) pouring 151 parts of polyether-ether-ketone, 100 parts of polycarbonate and 25 parts of methylated amino resin into a reaction kettle together for heating and stirring treatment, wherein the heating and stirring treatment time is 45min, the heating temperature is 350 ℃, and the stirring speed is 300r/min, so as to prepare viscous liquid for later use;
5) pouring 3 parts of polyethylene wax, 4 parts of dioctyl adipate, 3 parts of tetrabutyl titanate, 2 parts of lead stearate, 2 parts of dimethyltin dineodecanoate and 4 parts of erucamide, and the mixture prepared in the step 3) into the viscous liquid prepared in the step 4) together for heat preservation stirring treatment, and continuously introducing carbon dioxide during the heat preservation stirring treatment, wherein the heat preservation temperature is 300 ℃, the stirring speed is 600r/min, and the introduction amount of the carbon dioxide is 3
Min, preparing a mixture;
6) pressing the copper wire mesh prepared in the step 2) into a wavy shape, and then welding the wave crest and the rhenium wire mesh to prepare a reinforcement body for later use;
7) putting the reinforcement into a mold with the copper wire mesh facing downwards, pouring the mixture prepared in the step 5) into the mold, naturally cooling under the pressure applying condition, cooling under the pressure applying pressure of 10Mpa, and demolding to obtain the first protective cover.
Example 3
As shown in fig. 1-7, a slotting machine includes a machine support 1, a slotting mechanism 2, a dust suction mechanism 3 and a control device 4, the slotting mechanism 2 includes a central shaft 5, a slotting wheel 6, a slotting disc 7 and a slotting motor 8, the slotting motor 8 is located on the machine support 1, a groove 9 for installing the central shaft 5 is provided on the machine support 1, the central shaft 5 and the slotting motor 8 are fixedly connected, a limiting portion 10 is provided on the central shaft 5, a limiting groove 11 matching with the limiting portion 10 is provided on an inner wall of the slotting wheel 6, the central shaft 5 is movably connected with the slotting wheel 6, the slotting disc 7 is installed on the slotting wheel 6, a slotting knife edge 12 is provided on the slotting disc 7, a ball bearing 13 is provided at a tail end of the central shaft 5, a first protection cover 14 is provided on an outer wall of the ball bearing 13, the first protection cover 14 is fixedly connected with the machine support 1, the first protective cover 14 covers the grooving wheel 6 and the grooving disc 7, a slideway groove 15 is arranged on the first protective cover 14, a sliding part 16 is arranged on the sliding channel 15, a second protective cover 17 is arranged on the sliding part 16, a fixing plate 18 is arranged at the tail end of the second protective cover 17, the dust suction mechanism 3 includes a dust suction fan 19 and a dust suction fan 20, the dust suction fan 19 is installed on the central shaft 5, the dust suction fan 19 is tightly attached to the grooved wheel 6, the central shaft 5 is provided with a bolt 21 for fixing the dust suction fan 19, the first protective cover 14 is provided with a dust suction hole 22, the dust suction hole 22 is provided with a dust suction pipe 23, the tail end of the dust suction pipe 23 is provided with a dust suction bin 24, a dust suction fan 20 is arranged in the dust suction bin 24, the slotting motor 8 and the dust absorption fan 20 are both electrically connected with the control device 4, and the control device 4 is installed on the outer surface of the mechanical support 1. A grooving machine is constructed by a mechanical support 1, a grooving mechanism 2, a dust suction mechanism 3 and a control device 4, the grooving mechanism 2 comprises a central shaft 5, a grooving wheel 6, a grooving disc 7 and a grooving motor, the central shaft 5 is fixedly connected with the grooving motor 8, the central shaft 5 is provided with a limiting part 10, the inner wall of the grooving wheel 6 is provided with a limiting groove 11 matched with the limiting part 10, the central shaft 5 is connected with the grooving wheel 6 through the limiting part 10 and the limiting groove 11, the connection stability is greatly increased, the dismounting is convenient, then, the grooving disc 7 is arranged on the grooving wheel 6, a grooving knife edge 12 is arranged on the grooving disc 7, the grooving wheel 6 rotates under the driving of the grooving motor 8, the grooving disc 7 is driven to rotate, the grooving knife edge 12 grooves a wall body, meanwhile, the tail end of the central shaft 5 is provided with a ball bearing 13, the outer wall of the ball bearing 13 is provided with a first protective cover 14, the first protective cover 14 wraps the grooving wheel 6 and the grooving disc 7, the first protective cover 14 is provided with a chute 15, the chute 15 is provided with a sliding part 16, the sliding part 16 is provided with a second protective cover 17, the operation safety is greatly improved through the first protective cover 14 and the second protective cover 17, the slotted waste or the grooved disc 7 is prevented from being broken and injuring an operator, the dust suction mechanism 3 comprises a dust suction fan 19 and a dust suction fan 20, the dust suction fan 19 is arranged on the central shaft 5, the first protective cover 14 is provided with a dust suction hole 22, the dust suction hole 22 is provided with a dust suction pipe 23, the tail end of the dust suction pipe 23 is provided with a dust suction bin 24, the dust suction fan 20 is arranged in the dust suction bin 24, the dust is collected through the dust suction fan 19 on the central shaft 5, the dust suction fan 20 is started, negative pressure is formed in the dust suction bin 24, and the dust enters the dust suction, further reducing the dust generated during the operation of the slotting machine and protecting the health of operators. The first protective cover is composed of 89 parts of rhenium wires, 72 parts of copper wires, 15 parts of glass fibers, 130 parts of polyether ether ketone, 95 parts of polycarbonate, 24 parts of methylated amino resin, 6 parts of nano titanium dioxide, 28 parts of hollow glass beads, 3 parts of talcum powder, 2 parts of polyethylene wax, 3 parts of dioctyl adipate, 2 parts of tetrabutyl titanate, 1 part of lead stearate, 1 part of dimethyl tin dineodecanoate and 2 parts of erucamide according to the weight parts.
The rhenium wire had a diameter of 0.008 inches.
The diameter of the copper wire is 0.003 inches.
The preparation method of the first protective cover comprises the following steps:
1) weaving 89 parts of rhenium wires into a net to prepare a rhenium wire net for later use;
2) weaving 72 parts of copper wires into a net to prepare a copper wire net for later use;
3) pouring 15 parts of glass fiber, 6 parts of nano titanium dioxide, 28 parts of hollow glass beads and 3 parts of talcum powder into a three-dimensional mixer together for mixing treatment, wherein the mixing time is 25min, and preparing a mixed material for later use;
4) pouring 130 parts of polyether-ether-ketone, 95 parts of polycarbonate and 24 parts of methylated amino resin into a reaction kettle together for heating and stirring treatment, wherein the heating and stirring treatment time is 38min, the heating temperature is 340 ℃, and the stirring speed is 250r/min, so as to prepare viscous liquid for later use;
5) pouring 2 parts of polyethylene wax, 3 parts of dioctyl adipate, 2 parts of tetrabutyl titanate, 1 part of lead stearate, 1 part of dimethyltin dineodecanoate and 2 parts of erucamide into the viscous liquid prepared in the step 3) together with the mixed material prepared in the step 3) for heat preservation stirring treatment, and continuously introducing carbon dioxide during the heat preservation stirring treatment, wherein the heat preservation temperature is 270 ℃, the stirring speed is 550r/min, and the introduction amount of the carbon dioxide is 3
Min, preparing a mixture;
6) pressing the copper wire mesh prepared in the step 2) into a wavy shape, and then welding the wave crest and the rhenium wire mesh to prepare a reinforcement body for later use;
7) putting the reinforcement into a mold with the copper wire mesh facing downwards, pouring the mixture prepared in the step 5) into the mold, naturally cooling under the pressure applying condition, cooling under the pressure applying pressure of 8Mpa, and demolding to obtain the first protective cover.
The invention has the beneficial effects that: the grooving machine is constructed by a mechanical support, a grooving mechanism, a dust suction mechanism and a control device, the grooving mechanism comprises a central shaft, a grooving wheel, a grooving disc and a grooving motor, the central shaft is fixedly connected with the grooving motor, a limiting part is arranged on the central shaft, a limiting groove matched with the limiting part is arranged on the inner wall of the grooving wheel, the central shaft is connected with the grooving wheel through the limiting part and the limiting groove, the connection stability is greatly improved, the dismounting is convenient, then the grooving disc is arranged on the grooving wheel, a grooving knife edge is arranged on the grooving disc, the grooving wheel is driven by the grooving motor to rotate, the grooving disc is driven to rotate at the same time, the grooving knife edge is used for grooving the wall, meanwhile, a ball bearing is arranged at the tail end of the central shaft, a first protective cover is arranged on the outer wall of the ball bearing, the grooving wheel and the grooving disc are wrapped by the first protective cover, the dust collection mechanism comprises a dust collection fan and a dust collection fan, the dust collection fan is mounted on a central shaft, a dust collection hole is formed in the first protective cover, a dust collection pipe is arranged on the dust collection hole, a dust collection bin is arranged at the tail end of the dust collection pipe, the dust collection fan is mounted in the dust collection bin, the dust collection fan is mounted on the central shaft and is started, negative pressure is formed in the dust collection bin, dust enters the dust collection bin along the dust collection pipe, dust during operation of the slotting machine is reduced, and health of an operator is protected. In addition, the mechanical support is provided with a handle, the handle and the mechanical support are welded, an operator can press the handle with enough force to increase the pressure of the slotting disc and improve the slotting efficiency, more than 2 limiting parts are arranged, the limiting parts are distributed in a central symmetry manner and are arranged in a square shape, the stability of connection between the central shaft and the slotting wheel is favorably improved, the mechanical support is provided with an infrared positioner, the operator can conveniently judge the slotting depth, an anti-skidding rubber pad is arranged on the outer surface of the mechanical support to reduce the phenomenon that the hand of the operator slips on the mechanical support, the slotting motor is in threaded connection with the central shaft, the structure is firm, the operation is simple, a separation net is arranged on a dust suction hole to prevent slotting waste from entering a dust suction pipe, a slotting knife edge is arranged in a concave inclined structure to improve the slotting capability of the slotting disc, and the first protective, reliable connection and stable structure.
The first protective cover of the present invention is light in weight and extremely high in breaking strength.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention.
Claims (1)
1. The slotting machine comprises a mechanical support (1), a slotting mechanism (2), a dust absorption mechanism (3) and a control device (4), wherein the slotting mechanism (2) comprises a central shaft (5), a slotting wheel (6), a slotting disc (7) and a slotting motor (8), the slotting motor (8) is positioned on the mechanical support (1), a groove (9) for installing the central shaft (5) is arranged on the mechanical support (1), the central shaft (5) and the slotting motor (8) are fixedly connected, a limiting part (10) is arranged on the central shaft (5), a limiting groove (11) matched with the limiting part (10) is arranged on the inner wall of the slotting wheel (6), the central shaft (5) is movably connected with the slotting wheel (6), the slotting disc (7) is arranged on the slotting wheel (6), and a slotting knife edge (12) is arranged on the slotting disc (7), the tail end of the central shaft (5) is provided with a ball bearing (13), the outer wall of the ball bearing (13) is provided with a first protective cover (14), the first protective cover (14) is fixedly connected with the mechanical support (1), the first protective cover (14) wraps the slotted wheel (6) and the slotted disc (7), the first protective cover (14) is provided with a sliding channel groove (15), the sliding channel groove (15) is provided with a sliding part (16), the sliding part (16) is provided with a second protective cover (17), the tail end of the second protective cover (17) is provided with a fixing plate (18), the dust collection mechanism (3) comprises a dust collection fan (19) and a dust collection fan (20), the dust collection fan (19) is installed on the central shaft (5), the slotted wheel (6) is tightly attached to the dust collection fan (19), the central shaft (5) is provided with a bolt (21) for fixing the dust collection fan (19), a dust suction hole (22) is formed in the first protective cover (14), a dust suction pipe (23) is arranged on the dust suction hole (22), a dust suction bin (24) is arranged at the tail end of the dust suction pipe (23), a dust suction fan (20) is installed in the dust suction bin (24), the slotted motor (8) and the dust suction fan (20) are both electrically connected with a control device (4), and the control device (4) is installed on the outer surface of the mechanical support (1); the grooving machine is constructed by a mechanical support (1), a grooving mechanism (2), a dust suction mechanism (3) and a control device (4), the grooving mechanism (2) comprises a central shaft (5), a grooving wheel (6), a grooving disc (7) and a grooving motor, the central shaft (5) is fixedly connected with the grooving motor (8), a limiting part (10) is arranged on the central shaft (5), a limiting groove (11) matched with the limiting part (10) is arranged on the inner wall of the grooving wheel (6), the central shaft (5) is connected with the grooving wheel (6) through the limiting part (10) and the limiting groove (11), the connection stability is greatly increased, the dismounting is convenient, then, the grooving disc (7) is arranged on the grooving wheel (6), a grooving knife edge (12) is arranged on the grooving disc (7), the grooving wheel (6) is driven by the grooving motor (8) to rotate, and the grooving disc (7) is driven to rotate at the same time, the slotting cutter edge (12) slots the wall body, meanwhile, the tail end of the central shaft (5) is provided with a ball bearing (13), the outer wall of the ball bearing (13) is provided with a first protective cover (14), the first protective cover (14) wraps the slotting wheel (6) and the slotting disc (7), the first protective cover (14) is provided with a slideway slot (15), the slideway slot (15) is provided with a sliding piece (16), the sliding piece (16) is provided with a second protective cover (17), the operation safety is greatly improved through the first protective cover (14) and the second protective cover (17), the slotting waste or the slotting disc (7) is prevented from being broken to injure an operator, the dust collection mechanism (3) comprises a dust collection fan (19) and a dust collection fan (20), the dust collection fan (19) is arranged on the central shaft (5), the first protective cover (14) is provided with a dust collection hole (22), a dust suction pipe (23) is arranged on the dust suction hole (22), a dust suction bin (24) is arranged at the tail end of the dust suction pipe (23), a dust suction fan (20) is installed in the dust suction bin (24), dust is collected through a dust suction fan (19) on the central shaft (5), the dust suction fan (20) is started, negative pressure is formed in the dust suction bin (24), and dust enters the dust suction bin (24) along the dust suction pipe (23), so that the dust during the operation of the slotting machine is reduced, and the health of an operator is protected; the first protective cover is composed of 89 parts of rhenium wires, 72 parts of copper wires, 15 parts of glass fibers, 130 parts of polyether-ether-ketone, 95 parts of polycarbonate, 24 parts of methylated amino resin, 6 parts of nano titanium dioxide, 28 parts of hollow glass beads, 3 parts of talcum powder, 2 parts of polyethylene wax, 3 parts of dioctyl adipate, 2 parts of tetrabutyl titanate, 1 part of lead stearate, 1 part of dimethyltin dineodecanoate and 2 parts of erucamide according to the parts by weight;
the rhenium wire has a diameter of 0.008 inches;
the diameter of the copper wire is 0.003 inch;
the preparation method of the first protective cover comprises the following steps:
1) weaving 89 parts of rhenium wires into a net to prepare a rhenium wire net for later use;
2) weaving 72 parts of copper wires into a net to prepare a copper wire net for later use;
3) pouring 15 parts of glass fiber, 6 parts of nano titanium dioxide, 28 parts of hollow glass beads and 3 parts of talcum powder into a three-dimensional mixer together for mixing treatment, wherein the mixing time is 25min, and preparing a mixed material for later use;
4) pouring 130 parts of polyether-ether-ketone, 95 parts of polycarbonate and 24 parts of methylated amino resin into a reaction kettle together for heating and stirring treatment, wherein the heating and stirring treatment time is 38min, the heating temperature is 340 ℃, and the stirring speed is 250r/min, so as to prepare viscous liquid for later use;
5) pouring 2 parts of polyethylene wax, 3 parts of dioctyl adipate, 2 parts of tetrabutyl titanate, 1 part of lead stearate, 1 part of dimethyltin dineodecanoate and 2 parts of erucamide into the viscous liquid prepared in the step 3) together with the mixed material prepared in the step 3) for heat preservation stirring treatment, and continuously introducing carbon dioxide during the heat preservation stirring treatment, wherein the heat preservation temperature is 270 ℃, the stirring speed is 550r/min, and the introduction amount of the carbon dioxide is 3m3Min, preparing a mixture;
6) pressing the copper wire mesh prepared in the step 2) into a wavy shape, and then welding the wave crest and the rhenium wire mesh to prepare a reinforcement body for later use;
7) putting the reinforcement into a mold with the copper wire mesh facing downwards, pouring the mixture prepared in the step 5) into the mold, naturally cooling under the pressure applying condition, cooling under the pressure applying pressure of 8Mpa, and demolding to obtain the first protective cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810172406.6A CN108247866B (en) | 2018-03-01 | 2018-03-01 | Slotting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810172406.6A CN108247866B (en) | 2018-03-01 | 2018-03-01 | Slotting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108247866A CN108247866A (en) | 2018-07-06 |
| CN108247866B true CN108247866B (en) | 2020-10-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810172406.6A Expired - Fee Related CN108247866B (en) | 2018-03-01 | 2018-03-01 | Slotting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109849200B (en) * | 2019-03-07 | 2019-10-01 | 杭州曼京科技有限公司 | A kind of ground fluting cutter device for interior decoration decoration |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4957078B2 (en) * | 2005-06-30 | 2012-06-20 | 日立工機株式会社 | Dust collecting cover and cutter provided with the same |
| CN205663166U (en) * | 2016-06-03 | 2016-10-26 | 朱其刚 | Grooving machine |
| CN205840267U (en) * | 2016-06-29 | 2016-12-28 | 朱磊 | A kind of without dead angle full dustproof construction groover |
| CN206623242U (en) * | 2017-03-04 | 2017-11-10 | 深圳市嘉信装饰设计工程有限公司 | One-shot forming tick slot machine |
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Effective date of registration: 20201012 Address after: 312030 Xin Qian Qing village, Ma An Town, Keqiao District, Shaoxing, Zhejiang Applicant after: ZHEJIANG R.G.B TEXTILE PRINTING & DYEING Co.,Ltd. Address before: 241000, 16 row 8, C District, Feng Ming Lake District, Jiujiang District, Wuhu, Anhui. Applicant before: Jin Jiajia |
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