CN108246605A - A kind of levelling multi-freedom-degree vibration screening plant - Google Patents
A kind of levelling multi-freedom-degree vibration screening plant Download PDFInfo
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- CN108246605A CN108246605A CN201810023260.9A CN201810023260A CN108246605A CN 108246605 A CN108246605 A CN 108246605A CN 201810023260 A CN201810023260 A CN 201810023260A CN 108246605 A CN108246605 A CN 108246605A
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- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 32
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- 238000009434 installation Methods 0.000 claims description 4
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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Abstract
本发明公开了一种可调平多自由度振动筛分装置,包括机架、进料斗、控制器、动力装置一、动力装置二、筛箱、电磁振动器、振动支链。动力装置一由连杆机构组成,筛箱倾角可通过调节装置进行调节,从而可提高物料筛分的效率,动力装置二由曲柄摇块机构组成,装置运动幅度的大小可以通过电机进行调节,电磁振动器输出上下振动,最终可实现筛箱三自由度运动,将物料进行筛分,将物料分成不同的等级,使用者可以根据自己实际筛分物料,更换筛板从而适应不同物料。本发明具有适用范围广、高效筛分、筛箱倾角可调节、工作可靠、操作简单、分级速度快、自动化程度高、分级种类多等众多优点。
The invention discloses an adjustable leveling multi-degree-of-freedom vibrating screening device, which comprises a frame, a feeding hopper, a controller, a power device 1, a power device 2, a screen box, an electromagnetic vibrator, and a vibration branch chain. The first power device is composed of a connecting rod mechanism. The inclination angle of the screen box can be adjusted by the adjusting device, so as to improve the efficiency of material screening. The second power device is composed of a crank rocker mechanism. The movement range of the device can be adjusted by the motor. The output of the vibrator vibrates up and down, and finally the three-degree-of-freedom movement of the screen box can be realized to screen the material and divide the material into different grades. Users can screen the material according to their actual situation and replace the sieve plate to adapt to different materials. The invention has many advantages such as wide application range, efficient screening, adjustable inclination angle of the screen box, reliable operation, simple operation, fast classification speed, high degree of automation and many classification types.
Description
技术领域technical field
本发明属于筛分机械技术领域,特别涉及一种可调平多自由度振动筛分装置。The invention belongs to the technical field of screening machinery, in particular to a levelable multi-degree-of-freedom vibration screening device.
背景技术Background technique
随着国民经济的快速增长与工业的发展,各行各业迫切需要处理量大的筛分机械进行筛分,故需要高效筛分机械设备。筛分机械主要是利用物料尺寸进行分级,使一部分尺寸小的物料透过筛孔,而尺寸大的物料留在筛面上,从而将物料分成不同的等级。筛分机械被广泛应用于冶金、化工、选煤、电力、食品、建材、矿山等各行各业中。现有的筛分设备有多种,如振动筛、气流筛、旋振筛等,这些筛分机械的动力主要为激振器,筛面在激振器的作用下,上下抖动从而产生圆形、直线轨迹等各种运动。筛面的运动使筛面上的物料离开筛面被抛起,让细小的物料能透过筛面下落。这种筛分机械的缺点在于振动力度小,筛孔易堵塞,筛分效率低,不适合大规模生产。例如运动形式单一,只有一个上下振动,筛面的角度不可以进行调节,无法适用于复杂的工作环境,对于一些物料不能进行有效筛分,并且它的自动化程度低、效果不可靠、操作麻烦,在筛分上耗费了大量的人力物力财力。With the rapid growth of the national economy and the development of industry, all walks of life urgently need screening machinery with large processing capacity for screening, so high-efficiency screening machinery and equipment are needed. The screening machine mainly uses the size of the material to classify, so that a part of the material with a small size passes through the sieve holes, while the material with a large size remains on the screen surface, so that the material is divided into different grades. Screening machinery is widely used in metallurgy, chemical industry, coal preparation, electric power, food, building materials, mining and other industries. There are many types of existing screening equipment, such as vibrating screens, airflow screens, rotary vibrating screens, etc. The power of these screening machines is mainly the exciter, and the screen surface vibrates up and down under the action of the exciter to produce a circular shape. , linear trajectory and other movements. The movement of the screen surface makes the materials on the screen surface leave the screen surface and be thrown up, so that the fine materials can fall through the screen surface. The disadvantage of this kind of screening machine is that the vibration force is small, the screen hole is easy to block, the screening efficiency is low, and it is not suitable for large-scale production. For example, the movement form is single, there is only one up and down vibration, the angle of the screen surface cannot be adjusted, it cannot be applied to complex working environments, and some materials cannot be effectively screened, and its automation is low, the effect is unreliable, and the operation is troublesome. A large amount of manpower, material and financial resources have been spent on screening.
因此有必要设计一种可调平多自由度振动筛分装置,筛箱可输出多个自由度的运动,筛箱倾角也可通过调节装置进行调节,并且筛箱运动幅度的大小可通过电机调节,从而可提高物料筛分的效率达到最好的分级效果,使用者可以根据自己实际筛分物料,更换筛板从而适应不同物料,具有适用范围广、高效筛分、筛箱倾角可调节、工作可靠、操作简单、分级速度快、自动化程度高、分级种类多等众多优点。Therefore, it is necessary to design a levelable multi-degree-of-freedom vibrating screening device, the screen box can output multiple degrees of freedom of motion, the inclination of the screen box can also be adjusted by the adjustment device, and the size of the screen box movement range can be adjusted by the motor , so that the efficiency of material screening can be improved to achieve the best grading effect. Users can screen materials according to their actual situation, and replace the sieve plate to adapt to different materials. It has many advantages such as reliability, simple operation, fast grading speed, high degree of automation, and many types of grading.
发明内容Contents of the invention
本发明的目的旨在克服目前物料筛分效率低、筛分种类少、筛箱倾角不可调节、运动形式单一,即提供适用范围广、高效筛分、筛箱倾角可调节、工作可靠、操作简单、分级速度快、自动化程度高、分级种类多的一种可调平多自由度振动筛分装置。The purpose of this invention is to overcome the low efficiency of material screening, few types of screening, non-adjustable inclination angle of screen box, and single movement mode, that is, to provide wide application range, high-efficiency screening, adjustable screen box inclination angle, reliable work and simple operation. , an adjustable leveling multi-degree-of-freedom vibrating screening device with fast grading speed, high degree of automation and many types of grading.
本发明所要解决的问题通过以下技术方案实现:一种可调平多自由度振动筛分装置,包括机架、进料斗、控制器、动力装置一、动力装置二、筛箱、电磁振动器、振动支链,所述的机架包括平板一、上板、支撑架一、支撑架二、支座一、方形框,所述的支撑架一有两个,均固连在上板上,所述的支撑架二有两个,均固连在上板上,所述的平板一固连在两个支撑架一之间,所述的支座一有四个,均通过螺栓安装在上板上,所述的方形框固连在支座一上,所述的进料斗位于上板上,进料斗固连在方形框上,进料斗上设有进料口、出料口,所述的控制器固连在平板一上,所述的动力装置一与机架相连接,所述的动力装置二位于上板的下方,所述的筛箱与动力装置二相连接,所述的电磁振动器与动力装置一相连接,所述的振动支链位于上板与动力装置二之间。The problem to be solved by the present invention is achieved through the following technical solutions: an adjustable multi-degree-of-freedom vibratory screening device, including a frame, a feed hopper, a controller, a power unit one, a power unit two, a screen box, and an electromagnetic vibrator . Vibration branch chain, the frame includes a flat plate one, an upper plate, a support frame one, a support frame two, a bearing one, and a square frame, and the support frame one has two, which are all fixedly connected on the upper plate, There are two support frames 2, which are all fixedly connected to the upper plate, and the flat plate 1 is fixedly connected between the two support frames 1, and there are four support frames 1, all of which are installed on the upper plate by bolts. On the board, the square frame is fixedly connected to the support one, the feeding hopper is located on the upper board, the feeding hopper is fixedly connected to the square frame, and the feeding hopper is provided with a feeding port and a feeding port , the controller is fixedly connected to the first plate, the first power unit is connected to the frame, the second power unit is located under the upper plate, the screen box is connected to the second power unit, and the The electromagnetic vibrator is connected with the first power device, and the vibration branch chain is located between the upper plate and the second power device.
所述的动力装置一包括第一电机、齿轮传动机构一、连杆机构、弹簧一、收集盒一,所述的第一电机通过螺栓安装在平板一上,所述的连杆机构包括支座二、圆轴一、第一连杆、第二连杆、安装板一、支座三,所述的支座二固连在平板一上,所述的圆轴一通过轴承安装在支座二上,所述的第一连杆的一端固连在圆轴一上,第一连杆的另一端通过铰链与安装板一铰接,所述的第二连杆的一端通过铰链与安装板一铰接,第二连杆的另一端通过铰链与支座三铰接,所述的齿轮传动机构一包括第一主动直齿轮、第一从动直齿轮,所述的第一主动直齿轮通过键安装在第一电机的输出轴上,所述的第一从动直齿轮通过键安装在圆轴一上,第一从动直齿轮与第一主动直齿轮相啮合,所述的弹簧一有四根,弹簧一的下端与安装板一固连,所述的收集盒一通过螺栓安装在安装板一上。The power unit 1 includes a first motor, a gear transmission mechanism 1, a linkage mechanism, a spring 1, and a collection box 1. The first motor is mounted on the plate 1 through bolts, and the linkage mechanism includes a support 2. Round shaft 1, first connecting rod, second connecting rod, mounting plate 1, and support 3. The second support is fixedly connected to the flat plate 1, and the round shaft 1 is installed on the second support through bearings. One end of the first connecting rod is fixedly connected to the circular shaft, the other end of the first connecting rod is hinged to the mounting plate through a hinge, and one end of the second connecting rod is hinged to the mounting plate through a hinge , the other end of the second connecting rod is hinged with the support three times through a hinge, and the gear transmission mechanism one includes a first driving spur gear and a first driven spur gear, and the first driving spur gear is mounted on the second through a key. On the output shaft of a motor, the first driven spur gear is installed on the circular shaft one through a key, the first driven spur gear is meshed with the first driving spur gear, the spring one has four, and the spring The lower end of one is fixedly connected with one mounting plate, and the one collecting box is installed on the one mounting plate by bolts.
所述的动力装置二包括安装板二、调节装置、方形块一、升降机构一、升降机构二、方形块二、动力机构、方形块三、摇块,所述的安装板二的下端与弹簧一的上端相固连,所述的调节装置与安装板二相连接,调节装置包括左调节机构、右调节机构,所述的左调节机构包括把手一、圆盘一、丝杆一、丝母块一,所述的把手一固连在圆盘一上,所述的圆盘一固连在丝杆一上,所述的丝杆一通过轴承安装在安装板二上,所述的丝母块一通过螺栓安装在方形块一上,丝母块一与丝杆一形成螺旋副,所述的右调节机构包括把手二、圆盘二、丝杆二、丝母块二,所述的把手二固连在圆盘二上,所述的圆盘二固连在丝杆二上,所述的丝杆二通过轴承安装在安装板二上,所述的丝母块二通过螺栓安装在方形块三上,丝母块二与丝杆二形成螺旋副,所述的升降机构一有两个,均位于安装板二上,升降机构一包括方形导杆一、方形支座一,所述的方形导杆一安装在方形支座一内,方形导杆一与方形支座一形成移动副,所述的方形支座一通过螺栓安装在安装板二上,所述的升降机构二位于安装板二上,升降机构二包括方形导杆二、方形支座二,所述的方形导杆二安装在方形支座二内,方形导杆二与方形支座二形成移动副,所述的方形支座二通过螺栓安装在安装板二上,所述的方形块一的一端固连在方形导杆一的上端,另一端固连在方形导杆二的上端,所述的方形块二通过螺栓安装在摇块上,方形块二上固连有圆轴二,所述的圆轴二安装在方形块三内,圆轴二与方形块三形成转动副,所述的动力机构包括第二电机、齿轮传动机构二、支座四、第三连杆、圆轴三、第四连杆、安装架,所述的第二电机通过螺栓安装在安装架上,所述的齿轮传动机构二包括第二主动直齿轮、第二从动直齿轮,所述的第二主动直齿轮通过键安装在第二电机的输出轴上,所述的第二从动直齿轮通过键安装在圆轴三上,所述的支座四固连在安装架上,所述的第三连杆的一端固连在圆轴三上,第三连杆的另一端通过铰链与第四连杆铰接,所述的圆轴三通过轴承安装在支座四,所述的第四连杆安装在摇块内,第四连杆与摇块形成移动副,所述安装架固连在安装板二上,所述的方形块三固连在方形导杆二上。The power device two includes a mounting plate two, an adjustment device, a square block one, a lifting mechanism one, a lifting mechanism two, a square block two, a power mechanism, a square block three, and a rocker. The lower end of the mounting plate two and the spring The upper ends of one are fixedly connected, and the adjusting device is connected with the second mounting plate. The adjusting device includes a left adjusting mechanism and a right adjusting mechanism, and the left adjusting mechanism includes a handle one, a disc one, a screw rod one, and Block 1, the handle 1 is fixedly connected to the disc 1, the disc 1 is fixed to the screw rod 1, the screw rod 1 is installed on the mounting plate 2 through bearings, and the screw nut Block one is installed on the square block one by bolts, nut block one and screw mandrel one form a spiral pair, and the described right adjustment mechanism includes handle two, disk two, screw mandrel two, nut block two, and the handle The second is fixedly connected to the disc 2, and the second disc is fixedly connected to the screw rod 2. The screw rod 2 is installed on the mounting plate 2 through bearings, and the screw nut block 2 is installed on the square plate 2 through bolts. On the block three, the screw nut block two and the screw rod two form a spiral pair. The first lifting mechanism has two, which are all located on the second mounting plate. The first lifting mechanism includes a square guide rod one and a square bearing one. The square guide rod 1 is installed in the square support 1, and the square guide rod 1 and the square support 1 form a moving pair. The square support 1 is installed on the mounting plate 2 through bolts, and the lifting mechanism 2 is located on the mounting plate On the other hand, the lifting mechanism 2 includes a square guide rod 2 and a square support 2. The square guide rod 2 is installed in the square support 2, and the square guide rod 2 and the square support 2 form a moving pair. The square support The seat two is installed on the mounting plate two by bolts, one end of the square block one is fixedly connected to the upper end of the square guide rod one, and the other end is fixedly connected to the upper end of the square guide rod two, and the square block two is installed by bolts On the rocking block, the second square block is fixedly connected with the second round shaft, the second round shaft is installed in the third square block, the second round shaft and the third square block form a revolving pair, and the power mechanism includes a second motor, Gear transmission mechanism two, support four, third connecting rod, round shaft three, fourth connecting rod, mounting frame, the second motor is installed on the mounting frame by bolts, and the gear transmission mechanism two includes the second The driving spur gear and the second driven spur gear, the second driving spur gear is installed on the output shaft of the second motor through a key, and the second driven spur gear is installed on the circular shaft three through a key, so The above-mentioned support four is fixedly connected on the installation frame, one end of the third connecting rod is fixedly connected on the round shaft three, the other end of the third connecting rod is hinged with the fourth connecting rod through a hinge, and the round shaft The third is installed on the support four through bearings, the fourth connecting rod is installed in the rocking block, the fourth connecting rod and the rocking block form a moving pair, the mounting frame is fixedly connected to the mounting plate two, and the square block Three are fixedly connected on the square guide rod two.
所述的筛箱包括箱体、筛板一、筛板二、平板二、支架、圆轴四、收集盒二、收集盒三,所述的筛板一固连在箱体上,所述的筛板二位于筛板一的下方,筛板二固连在箱体上,所述的平板二位于筛板一、筛板二之间,平板二固连在箱体上,所述的支架通过螺栓安装在箱体上,支架为高强度橡胶材料,所述的圆轴四的一端固连在支架上,另一端安装在方形块一上,圆轴四与方形块一形成转动副,所述的收集盒二通过螺栓安装在箱体上,所述的收集盒三通过螺栓安装在箱体上,所述的摇块通过螺栓安装在箱体上。The sieve box includes a box body, a sieve plate 1, a sieve plate 2, a flat plate 2, a bracket, a circular shaft 4, a collection box 2, and a collection box 3. The sieve plate 1 is fixedly connected to the box body, and the The second sieve plate is located below the first sieve plate, the second sieve plate is fixedly connected to the box, the second plate is located between the first sieve plate and the second sieve plate, the second plate is fixedly connected to the box body, and the support passes Bolts are installed on the box, and the bracket is made of high-strength rubber material. One end of the circular shaft 4 is fixedly connected to the bracket, and the other end is installed on the square block 1. The circular shaft 4 and the square block 1 form a rotating pair. The collection box two is installed on the box body through bolts, the collection box three is installed on the box body through bolts, and the shaking block is installed on the box body through bolts.
所述的电磁振动器有两个,电磁振动器包括电磁本体、振动体,电磁本体通过螺栓安装在安装板一上,振动体固连在安装板二。There are two electromagnetic vibrators. The electromagnetic vibrator includes an electromagnetic body and a vibrating body. The electromagnetic body is installed on the first mounting plate through bolts, and the vibrating body is fixedly connected to the second mounting plate.
所述的振动支链有四个,振动支链包括活塞杆、缸体、支座五、支座六、弹簧二,所述的活塞杆安装在缸体内,活塞杆与缸体形成移动副,所述的缸体通过球副与支座五连接,所述的支座五固连在安装板二上,所述的支座六固连在上板上,支座六与活塞杆通过球副连接,所述的弹簧二套在活塞杆上。There are four vibration branch chains, and the vibration branch chain includes piston rod, cylinder body, support five, support six, and spring two. The piston rod is installed in the cylinder body, and the piston rod and the cylinder body form a moving pair. , the cylinder body is connected to the support five through a ball pair, the five support is fixedly connected to the mounting plate two, the six support is fixedly connected to the upper plate, and the six support and the piston rod pass through the ball Secondary connection, the second spring is sleeved on the piston rod.
使用时,根据需要筛分的物料与工作环境,判断筛箱需要调节的角度,握住把手一转动,进而带动丝杆一转动,从而通过丝母一带动方形块一上下移动,通过圆轴四、支架带动筛箱上下移动,握住把手二转动,进而带动丝杆二转动,从而通过丝母二带动方形块三上下移动,通过圆轴二、方形块二、摇块带动筛箱上下移动,将筛箱角度调节至适当角度;接着进行加料,从进料口上加入物料,物料从出料口而下,进入筛箱中,打开控制器,控制器同时控制第一电机、第二电机、电磁本体启动,当第一电机启动时,带动安装在第一电机输出轴上的第一主动直齿轮转动,进而带动第一从动直齿轮转动,从而通过圆轴一、第一连杆带动安装板一进行一自由度运动,安装板一通过弹簧带动安装板二运动;当电磁振动器启动时,电磁本体通电,给电磁本体一个交变电流,电磁本体吸引振动体与放开振动体,使振动体带动安装板二做上下振动,从而带动筛箱做一自由度运动;安装板二运动推动活塞杆在缸体内移动,挤压弹簧二收缩,当第二电机启动时,带动安装在第二电机输出轴上第二主动直齿轮转动,进而带动第二从动直齿轮转动,从而通过圆轴三、第三连杆、第四连杆、摇块带动筛箱做摆动,通过上述步骤实现筛箱的三自由度运动,当机器运转一定时间后,物料筛分完全,这时物料被筛分为三个等级,大的颗粒进入收集盒三,中等的颗粒进入收集盒二,最小的颗粒进入收集盒一,控制器控制第一电机、第二电机、电磁本体关闭,将装置进行复位。When in use, according to the material to be screened and the working environment, judge the angle that the screen box needs to adjust, hold the handle and turn it, and then drive the screw rod to turn, so that the screw nut drives the square block to move up and down, and the round shaft four 1. The bracket drives the screen box to move up and down, hold the handle 2 and turn it, and then drive the screw rod 2 to rotate, so that the square block 3 moves up and down through the screw nut 2, and the screen box moves up and down through the round shaft 2, square block 2, and shaking block. Adjust the angle of the screen box to an appropriate angle; then feed the material, add the material from the feed port, the material enters the screen box from the discharge port, turn on the controller, and the controller simultaneously controls the first motor, the second motor, the electromagnetic When the main body starts, when the first motor starts, it will drive the first driving spur gear installed on the output shaft of the first motor to rotate, and then drive the first driven spur gear to rotate, thereby driving the mounting plate through the circular shaft one and the first connecting rod One degree of freedom movement, the mounting plate one drives the mounting plate two to move through the spring; when the electromagnetic vibrator is started, the electromagnetic body is energized, and an alternating current is given to the electromagnetic body, and the electromagnetic body attracts the vibrating body and releases the vibrating body to make the vibration The body drives the mounting plate 2 to vibrate up and down, thereby driving the screen box to move with one degree of freedom; the movement of the mounting plate 2 pushes the piston rod to move in the cylinder, and the extrusion spring 2 shrinks. The second driving spur gear on the output shaft of the motor rotates, and then drives the second driven spur gear to rotate, so that the screen box is driven to swing through the third round shaft, the third connecting rod, the fourth connecting rod and the rocker, and the screen box is realized through the above steps. The three-degree-of-freedom movement of the box, when the machine runs for a certain period of time, the material is screened completely, at this time the material is screened into three grades, the large particles enter the collection box three, the medium particles enter the collection box two, and the smallest particles enter the collection box Collecting box one, the controller controls the first motor, the second motor, and the electromagnetic body to close, and resets the device.
本发明的有益效果是:本发明能克服现有筛分机械的技术缺陷,用于物料筛分场合,具有物料筛分、物料收集、筛箱角度可调等功能,还适用范围广、高效筛分、筛箱倾角可调节、工作可靠、操作简单、分级速度快、自动化程度高、分级种类多等众多优点。The beneficial effects of the present invention are: the present invention can overcome the technical defects of the existing screening machinery, and is used in material screening occasions. It has functions such as material screening, material collection, and adjustable screen box angle. There are many advantages such as adjustable inclination angle of the separation and sieve box, reliable operation, simple operation, fast classification speed, high degree of automation, and many types of classification.
附图说明Description of drawings
图1为本发明的总体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2为本发明的第一局部结构示意图;Fig. 2 is the first partial structural schematic diagram of the present invention;
图3为本发明的第二局部结构示意图;Fig. 3 is the second partial structure schematic diagram of the present invention;
图4为本发明的筛箱结构示意图。Fig. 4 is a structural schematic diagram of the screen box of the present invention.
具体实施方式Detailed ways
为了使本发明所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments and illustrations.
如图1所示,一种可调平多自由度振动筛分装置,包括机架1、进料斗2、控制器3、动力装置一4、动力装置二5、筛箱6、电磁振动器7、振动支链8,所述的机架1包括平板一11、上板12、支撑架一13、支撑架二14、支座一15、方形框16,所述的支撑架一13有两个,均固连在上板12上,所述的支撑架二14有两个,均固连在上板12上,所述的平板一11固连在两个支撑架一13之间,所述的支座一15有四个,均通过螺栓安装在上板12上,所述的方形框16固连在支座一15上,所述的进料斗2位于上板12上,进料斗2固连在方形框16上,进料斗2上设有进料口21、出料口22,所述的控制器3固连在平板一11上,所述的动力装置一4与机架1相连接,所述的动力装置二5位于上板12的下方,所述的筛箱6与动力装置二5相连接,所述的电磁振动器7与动力装置一4相连接,所述的振动支链8位于上板12与动力装置二5之间。As shown in Figure 1, an adjustable multi-degree-of-freedom vibration screening device includes a frame 1, a feed hopper 2, a controller 3, a power unit 4, a power unit 2 5, a screen box 6, and an electromagnetic vibrator 7, vibration branch chain 8, described frame 1 comprises flat plate one 11, upper plate 12, bracing frame one 13, bracing frame two 14, bearing one 15, square frame 16, described bracing frame one 13 has two one, are all fixedly connected on the upper plate 12, and described support frame two 14 has two, are all fixedly connected on the upper plate 12, and described flat plate one 11 is fixedly connected between two support frame one 13, so There are four supports one 15, all installed on the upper plate 12 by bolts, the square frame 16 is fixedly connected on the support one 15, the feed hopper 2 is located on the upper plate 12, and the feeding The bucket 2 is fixedly connected on the square frame 16, and the feeding hopper 2 is provided with a feed inlet 21 and a discharge outlet 22, and the described controller 3 is fixedly connected on the flat plate 11, and the described power device 4 is connected with the machine. The frame 1 is connected, the power device two 5 is located under the upper plate 12, the screen box 6 is connected with the power device two 5, the electromagnetic vibrator 7 is connected with the power device one 4, and the The vibration branch chain 8 is located between the upper plate 12 and the second power unit 5.
如图1、图2、图3所示,所述的动力装置一4包括第一电机41、齿轮传动机构一42、连杆机构43、弹簧一44、收集盒一45,所述的第一电机41通过螺栓安装在平板一11上,所述的连杆机构43包括支座二431、圆轴一432、第一连杆433、第二连杆434、安装板一435、支座三436,所述的支座二431固连在平板一11上,所述的圆轴一432通过轴承安装在支座二431上,所述的第一连杆433的一端固连在圆轴一432上,第一连杆433的另一端通过铰链与安装板一435铰接,所述的第二连杆434的一端通过铰链与安装板一435铰接,第二连杆434的另一端通过铰链与支座三436铰接,所述的齿轮传动机构一42包括第一主动直齿轮421、第一从动直齿轮422,所述的第一主动直齿轮421通过键安装在第一电机41的输出轴上,所述的第一从动直齿轮422通过键安装在圆轴一432上,第一从动直齿轮422与第一主动直齿轮421相啮合,所述的弹簧一44有四根,弹簧一44的下端与安装板一435固连,所述的收集盒一45通过螺栓安装在安装板一435上。As shown in Fig. 1, Fig. 2, Fig. 3, described power unit one 4 comprises first motor 41, gear transmission mechanism one 42, connecting rod mechanism 43, spring one 44, collection box one 45, described first Motor 41 is installed on the plate one 11 by bolt, and described link mechanism 43 comprises bearing two 431, circular shaft one 432, first connecting rod 433, second connecting rod 434, mounting plate one 435, bearing three 436 , the second support 431 is fixedly connected to the first plate 11, the first round shaft 432 is mounted on the second support 431 through a bearing, and one end of the first connecting rod 433 is fixedly connected to the first round shaft 432 Above, the other end of the first connecting rod 433 is hinged to the mounting plate 1 435 through a hinge, one end of the second connecting rod 434 is hinged to the mounting plate 1 435 through a hinge, and the other end of the second connecting rod 434 is hinged to the mounting plate 1 435 through a hinge. The seat three 436 is hinged, and the gear transmission mechanism one 42 includes a first driving spur gear 421 and a first driven spur gear 422, and the first driving spur gear 421 is installed on the output shaft of the first motor 41 through a key , the first driven spur gear 422 is mounted on the circular shaft 1 432 through a key, the first driven spur gear 422 is meshed with the first driving spur gear 421, the described spring 44 has four pieces, and the spring 1 The lower end of 44 is fixedly connected with mounting plate one 435, and described collecting box one 45 is installed on the mounting plate one 435 by bolts.
如图1、图2、图3所示,所述的动力装置二5包括安装板二51、调节装置52、方形块一53、升降机构一54、升降机构二55、方形块二56、动力机构57、方形块三58、摇块59,所述的安装板二51的下端与弹簧一44的上端相固连,所述的调节装置52与安装板二51相连接,调节装置52包括左调节机构521、右调节机构522,所述的左调节机构521包括把手一5211、圆盘一5212、丝杆一5213、丝母块一5214,所述的把手一5211固连在圆盘一5212上,所述的圆盘一5212固连在丝杆一5213上,所述的丝杆一5213通过轴承安装在安装板二51上,所述的丝母块一5214通过螺栓安装在方形块一53上,丝母块一5214与丝杆一5213形成螺旋副,所述的右调节机构522包括把手二5221、圆盘二5222、丝杆二5223、丝母块二5224,所述的把手二5221固连在圆盘二5222上,所述的圆盘二5222固连在丝杆二5223上,所述的丝杆二5223通过轴承安装在安装板二51上,所述的丝母块二5224通过螺栓安装在方形块三58上,丝母块二5224与丝杆二5223形成螺旋副,所述的升降机构一54有两个,均位于安装板二51上,升降机构一54包括方形导杆一541、方形支座一542,所述的方形导杆一541安装在方形支座一542内,方形导杆一541与方形支座一542形成移动副,所述的方形支座一542通过螺栓安装在安装板二51上,所述的升降机构二55位于安装板二51上,升降机构二55包括方形导杆二551、方形支座二552,所述的方形导杆二551安装在方形支座二552内,方形导杆二551与方形支座二552形成移动副,所述的方形支座二552通过螺栓安装在安装板二51上,所述的方形块一53的一端固连在方形导杆一541的上端,另一端固连在方形导杆二551的上端,所述的方形块二56通过螺栓安装在摇块59上,方形块二56上固连有圆轴二561,所述的圆轴二561安装在方形块三58内,圆轴二561与方形块三58形成转动副,所述的动力机构57包括第二电机571、齿轮传动机构二572、支座四573、第三连杆574、圆轴三575、第四连杆576、安装架577,所述的第二电机571通过螺栓安装在安装架577上,所述的齿轮传动机构二572包括第二主动直齿轮5721、第二从动直齿轮5722,所述的第二主动直齿轮5721通过键安装在第二电机571的输出轴上,所述的第二从动直齿轮5722通过键安装在圆轴三575上,所述的支座四573固连在安装架577上,所述的第三连杆574的一端固连在圆轴三575上,第三连杆574的另一端通过铰链与第四连杆576铰接,所述的圆轴三575通过轴承安装在支座四573,所述的第四连杆576安装在摇块59内,第四连杆576与摇块59形成移动副,所述安装架577固连在安装板二51上,所述的方形块三58固连在方形导杆二551上。As shown in Fig. 1, Fig. 2, Fig. 3, described power device two 5 comprises mounting plate two 51, adjusting device 52, square block one 53, elevating mechanism one 54, elevating mechanism two 55, square block two 56, power Mechanism 57, square block three 58, rocker 59, the lower end of the second mounting plate 51 is fixedly connected with the upper end of the spring one 44, the adjustment device 52 is connected with the second installation plate 51, and the adjustment device 52 includes a left Adjustment mechanism 521, right adjustment mechanism 522, described left adjustment mechanism 521 comprises handle one 5211, disk one 5212, screw mandrel one 5213, screw female piece one 5214, described handle one 5211 is fixedly connected on disk one 5212 Above, the disc one 5212 is fixedly connected to the screw rod one 5213, the screw rod one 5213 is installed on the mounting plate two 51 through bearings, and the screw nut block one 5214 is installed on the square block one by bolts 53, screw block one 5214 and screw mandrel one 5213 form a spiral pair, and described right adjustment mechanism 522 includes handle two 5221, disc two 5222, screw mandrel two 5223, screw nut block two 5224, and described handle two 5221 is fixedly connected to disc 2 5222, and said disc 2 5222 is fixedly connected to screw mandrel 2 5223, and said screw mandrel 2 5223 is installed on mounting plate 2 51 through a bearing, and said screw block 2 5224 is installed on the square block three 58 by bolts, and the nut block two 5224 forms a screw pair with the screw mandrel two 5223. There are two lifting mechanisms one 54, both of which are located on the mounting plate two 51. The lifting mechanism one 54 includes a square Guide rod one 541, square support one 542, described square guide rod one 541 is installed in the square support one 542, square guide rod one 541 and square support one 542 form a moving pair, described square support one 542 is installed on the mounting plate 2 51 by bolts, the lifting mechanism 2 55 is located on the mounting plate 51, the lifting mechanism 2 55 includes a square guide rod 2 551, a square bearing 2 552, and the square guide rod 2 551 Installed in the square support two 552, the square guide rod two 551 and the square support two 552 form a moving pair, the square support two 552 is installed on the mounting plate two 51 by bolts, and the square block one 53 One end is fixedly connected to the upper end of the square guide rod one 541, and the other end is fixedly connected to the upper end of the square guide rod two 551. The square block two 56 is installed on the rocker 59 by bolts, and the square block two 56 is fixedly connected with a circle Shaft two 561, described round shaft two 561 is installed in square block three 58, and round shaft two 561 and square block three 58 form a rotating pair, and described power mechanism 57 includes second motor 571, gear transmission mechanism two 572, Support four 573, the third connecting rod 574, round shaft three 575, the fourth connecting rod 576, mounting frame 577, the second motor 571 is installed on the mounting frame 577 by bolts, the gear transmission mechanism two 572 Including the second driving spur gear 5721 and the second driven spur gear 5722, the second driving spur gear 5721 is installed through the key Installed on the output shaft of the second motor 571, the second driven spur gear 5722 is installed on the round shaft three 575 through a key, the four support 573 is fixedly connected on the mounting frame 577, and the first One end of the three connecting rods 574 is fixedly connected to the round shaft three 575, and the other end of the third connecting rod 574 is hinged to the fourth connecting rod 576 through a hinge. The round shaft three 575 is installed on the support four 573 through a bearing, so The fourth connecting rod 576 is installed in the rocker 59, the fourth connecting rod 576 and the rocker 59 form a moving pair, the mounting bracket 577 is fixedly connected to the mounting plate 2 51, and the square block 3 58 is fixedly connected On the square guide rod two 551.
如图1、图2、图3、图4所示,所述的筛箱6包括箱体61、筛板一62、筛板二63、平板二64、支架65、圆轴四66、收集盒二67、收集盒三68,所述的筛板一62固连在箱体61上,所述的筛板二63位于筛板一62的下方,筛板二63固连在箱体61上,所述的平板二64位于筛板一62、筛板二63之间,平板二64固连在箱体61上,所述的支架65通过螺栓安装在箱体61上,支架65为高强度橡胶材料,所述的圆轴四66的一端固连在支架65上,另一端安装在方形块一53上,圆轴四66与方形块一53形成转动副,所述的收集盒二67通过螺栓安装在箱体61上,所述的收集盒三68通过螺栓安装在箱体61上,所述的摇块59通过螺栓安装在箱体61上。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, the sieve box 6 includes a box body 61, a sieve plate 1 62, a sieve plate 2 63, a plate 2 64, a bracket 65, a round shaft 4 66, and a collection box. Two 67, collection box three 68, the first sieve plate 62 is fixedly connected to the box body 61, the second sieve plate 63 is located below the first sieve plate 62, and the second sieve plate 63 is fixedly connected to the box body 61, The second plate 64 is located between the first sieve plate 62 and the second sieve plate 63, the second plate 64 is fixedly connected to the box body 61, the bracket 65 is installed on the box body 61 by bolts, and the bracket 65 is high-strength rubber material, one end of the circular shaft 4 66 is fixedly connected to the bracket 65, and the other end is installed on the square block 1 53, the circular shaft 4 66 and the square block 1 53 form a rotating pair, and the collection box 2 67 is passed through the bolt Installed on the box body 61, the collection box three 68 is installed on the box body 61 by bolts, and the rocker 59 is installed on the box body 61 by bolts.
如图1、图2、图3所示,所述的电磁振动器7有两个,电磁振动器7包括电磁本体71、振动体72,电磁本体71通过螺栓安装在安装板一435上,振动体72固连在安装板二51。As shown in Fig. 1, Fig. 2, Fig. 3, described electromagnetic vibrator 7 has two, and electromagnetic vibrator 7 comprises electromagnetic main body 71, vibrating body 72, and electromagnetic main body 71 is installed on the mounting plate one 435 by bolt, vibrates Body 72 is fixedly connected on mounting plate two 51.
如图1、图3所示,所述的振动支链8有四个,振动支链8包括活塞杆81、缸体82、支座五83、支座六84、弹簧二85,所述的活塞杆81安装在缸体82内,活塞杆81与缸体82形成移动副,所述的缸体82通过球副与支座五83连接,所述的支座五83固连在安装板二51上,所述的支座六84固连在上板12上,支座六84与活塞杆81通过球副连接,所述的弹簧二85套在活塞杆81上。As shown in Fig. 1 and Fig. 3, there are four vibration branch chains 8, and the vibration branch chain 8 includes a piston rod 81, a cylinder block 82, a support five 83, a support six 84, and a spring two 85. The piston rod 81 is installed in the cylinder body 82, and the piston rod 81 and the cylinder body 82 form a moving pair. The cylinder body 82 is connected with the support five 83 through a ball pair, and the support five 83 is fixedly connected to the mounting plate two 51, the support six 84 is fixedly connected on the upper plate 12, the six support 84 is connected with the piston rod 81 through a ball pair, and the second spring 85 is sleeved on the piston rod 81.
使用时,根据需要筛分的物料与工作环境,判断筛箱6需要调节的角度,握住把手一5211转动,进而带动丝杆一5213转动,从而通过丝母一5214带动方形块一53上下移动,通过圆轴四66、支架65带动筛箱6上下移动,握住把手二5221转动,进而带动丝杆二5223转动,从而通过丝母二5224带动方形块三58上下移动,通过圆轴二561、方形块二56、摇块59带动筛箱6上下移动,将筛箱6角度调节至适当角度;接着进行加料,从进料口21上加入物料,物料从出料口22而下,进入筛箱6中,打开控制器3,控制器3同时控制第一电机41、第二电机571、电磁本体71启动,当第一电机41启动时,带动安装在第一电机41输出轴上的第一主动直齿轮421转动,进而带动第一从动直齿轮422转动,从而通过圆轴一432、第一连杆433带动安装板一435进行一自由度运动,安装板一435通过弹簧44带动安装板二51运动;当电磁振动器7启动时,电磁本体71通电,给电磁本体71一个交变电流,电磁本体71吸引振动体72与放开振动体72,使振动体72带动安装板二51做上下振动,从而带动筛箱6做一自由度运动;安装板二51运动推动活塞杆81在缸体82内移动,挤压弹簧二85收缩,当第二电机571启动时,带动安装在第二电机571输出轴上第二主动直齿轮5721转动,进而带动第二从动直齿轮5722转动,从而通过圆轴三575、第三连杆574、第四连杆576、摇块59带动筛箱6做摆动,通过上述步骤实现筛箱6的三自由度运动,当机器运转一定时间后,物料筛分完全,这时物料被筛分为三个等级,大的颗粒进入收集盒三68,中等的颗粒进入收集盒二67,最小的颗粒进入收集盒一45,控制器3控制第一电机41、第二电机571、电磁本体71关闭,将装置进行复位。When in use, according to the material to be screened and the working environment, judge the angle to be adjusted for the screen box 6, hold the handle 15211 to rotate, and then drive the screw rod 15213 to rotate, thereby driving the square block 153 to move up and down through the screw nut 5214 , drive the screen box 6 to move up and down through the circular shaft 4 66 and the bracket 65, hold the handle 2 5221 to rotate, and then drive the screw rod 2 5223 to rotate, thereby drive the square block 3 58 to move up and down through the screw nut 2 5224, and pass the circular shaft 2 561 , square block 2 56, shaking block 59 drives the screen box 6 to move up and down, and adjusts the angle of the screen box 6 to an appropriate angle; In the box 6, open the controller 3, the controller 3 controls the first motor 41, the second motor 571, and the electromagnetic body 71 to start at the same time. When the first motor 41 starts, it drives the first motor installed on the output shaft of the first motor 41. The driving spur gear 421 rotates, and then drives the first driven spur gear 422 to rotate, thereby driving the mounting plate 1 435 through the circular shaft 432 and the first connecting rod 433 to move with one degree of freedom, and the mounting plate 435 drives the mounting plate through the spring 44 Two 51 motions; when the electromagnetic vibrator 7 starts, the electromagnetic body 71 is energized, and an alternating current is given to the electromagnetic body 71, and the electromagnetic body 71 attracts the vibrating body 72 and releases the vibrating body 72, so that the vibrating body 72 drives the mounting plate 251 to do Vibrates up and down, thereby driving the screen box 6 to move with one degree of freedom; the movement of the mounting plate 251 pushes the piston rod 81 to move in the cylinder body 82, and the extrusion spring 285 shrinks. When the second motor 571 starts, it drives the second The second driving spur gear 5721 on the output shaft of the motor 571 rotates, and then drives the second driven spur gear 5722 to rotate, thereby driving the screen box 6 through the round shaft 3 575, the third connecting rod 574, the fourth connecting rod 576, and the rocker 59 Swing, and realize the three-degree-of-freedom movement of the screen box 6 through the above steps. After the machine runs for a certain period of time, the material is screened completely. At this time, the material is sieved into three grades. The large particles enter the collection box 368, and the medium Particles enter the second collection box 67, and the smallest particles enter the first collection box 45. The controller 3 controls the first motor 41, the second motor 571, and the electromagnetic body 71 to turn off, and resets the device.
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