CN108242784A - A kind of insulation line insulating layer repair outfit and its application method - Google Patents
A kind of insulation line insulating layer repair outfit and its application method Download PDFInfo
- Publication number
- CN108242784A CN108242784A CN201810217507.0A CN201810217507A CN108242784A CN 108242784 A CN108242784 A CN 108242784A CN 201810217507 A CN201810217507 A CN 201810217507A CN 108242784 A CN108242784 A CN 108242784A
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- China
- Prior art keywords
- insulating layer
- breakage
- rack
- line insulating
- repair outfit
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/16—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for repairing insulation or armouring of cables
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- Processing Of Terminals (AREA)
Abstract
The invention discloses a kind of insulation line insulating layer repair outfits and its application method, repair outfit to include：Rack, the both ends of the rack are mounted on directive wheel, are rotatably connected to X-type stent by axis pin in the rack on the inside of the directive wheel, the top of the X-type stent is welded with clamping plate, fixed plate is welded at the bottom of the frame center, leading screw is rotatably connected in the fixed plate；Housing, the case inside are equipped with thermocouple by the way that screw is opposed, and one end is equipped with rolling wheel in the housing.The present invention passes through rotational lead screw, two X-type stents is driven to be shunk and be unfolded simultaneously, it avoids shaking insulated wire in reparation, be conducive to improve and repair precision, slide is pushed to be moved along the linear guide so as to change the position of thermocouple by handle, breakage continuous on insulating layer can be repaired, remediation efficiency is high, by rolling wheel, the molten state material for repairing after reparation can be carried out to roll and spread out even, repairing quality height.
Description
Technical field
The invention belongs to cable prosthetic device technical fields, and in particular to a kind of insulation line insulating layer repair outfit, meanwhile,
The invention also discloses a kind of application methods for the line insulating layer repair outfit that insulate.
Background technology
One layer of non electrically conductive material is hermetically uniformly wrapped up in conducting wire periphery, such as:Resin, plastics, silicon rubber, PVC etc.,
Insulating layer is formed, prevents electric conductor from contacting the electric wire that the accidents such as electric leakage, short circuit, electric shock is caused to occur with the external world insulated conductor.
Cable is typically by several or the cable of similar rope that several groups of conducting wires [every group at least two] are twisted, between every group of conducting wire
Mutually insulated, and be often twisted into around a center, entire outside is surrounded by the coating of high-insulation.Multi rack is located at aerial or dress
At underground, the bottom, for telecommunication or power Transmission.Structure in sealing sheath is placed in by the conducting wire center of one or more mutually insulated
Into insulated conductor.It can add protection coating outside it, be used for transmission, distribute electric energy or transmission electric signal.It is with common wiring
Difference is mainly that cable dimension is larger, and structure is more complicated.
During the production and use of insulated wire, understand because of the influence of the factors such as people, machine, material, method, ring, survey,
Insulating layer may be destroyed and existing defects, seriously affect the security performance of insulated wire.Therefore, it is necessary in time to breakage into
Row is repaired.Such as application No. is the Chinese patents of CN201320553551.1, disclose a kind of cable insulation breakage repairing mould,
It mainly includes rack, upper die and lower die, power outlet and thermocouple, and the lower die is fixedly mounted in rack, and upper mould cover is put
In lower die, circular through hole is offered between upper die and lower die, the power outlet is mounted in upper mold, and the installation of TC exists
In upper mold, which is electrically connected with power outlet, and insulating layer is heated and is fully plasticized, with the intact combination of original insulation, this mould
Tool can repair multiple insulated wire cores simultaneously, quick, easy to operate.But the conducting wire in reparation cannot be fixed in it, hold
It is also easy to produce shaking and influences repairing effect, meanwhile, it when repairing conducting wire, needs to penetrate conducting wire in circular through hole, is not easy to repair
The larger conducting wire of multiple length.
Invention content
The purpose of the present invention is to provide a kind of insulation line insulating layer repair outfit and its application method, to solve the above-mentioned back of the body
The problem of being proposed in scape technology.
To achieve the above object, the present invention provides following technical solution：A kind of insulation line insulating layer repair outfit, including：
Rack, the both ends of the rack are mounted on directive wheel, are rotated in the rack on the inside of the directive wheel by axis pin
X-type stent is connected with, the top of the X-type stent is welded with clamping plate, and the bottom end of two X-type stents is consolidated by bolt
Surely there is fixed link, fixed plate is welded at the bottom of the frame center, leading screw is rotatably connected in the fixed plate, it is described
Swivel nut is threaded on leading screw, the swivel nut is connected to fixed link by bearing；
Housing, the case inside are equipped with thermocouple by the way that screw is opposed, and the housing inner top is welded by stent
Loading pipe is fixed with, one end is equipped with rolling wheel in the housing, and the housing is weldingly fixed on by support plate on slide, institute
It states slide and is slidably connected to the linear guide installed in rack, handle is welded on the outside of the support plate.
Preferably, the swivel nut is rotationally connected with bearing by fixed pin, and the swivel nut sets there are two and distinguishes position altogether
In the both ends of leading screw, the leading screw is left-right turning screw rod.
Preferably, the end of the leading screw is connected with runner by spline.
Preferably, it is adhesively fixed with rubber pad on the medial surface of the clamping plate.
Preferably, the rolloff wheel is oppositely arranged, and wire casing is equipped on the directive wheel and rolloff wheel.
Preferably, the loading pipe is obliquely installed, and the end of loading pipe is in horn-like.
Meanwhile the invention also discloses a kind of application method for the line insulating layer repair outfit that insulate, specifically include following behaviour
Make step：
S1：It searches, the insulating layer of insulated wire is checked, determines the specific location of breakage；
S2：Cleaning is dipped cleaning agent breakage is cleaned using cleaning cotton, remove insulating layer breakage dust and
Oil stain is dipped clear water wiping breakage using another piece of cleaning cotton later, and is quickly dried up using 40-60 DEG C of air-heater；
S3：Load, by insulated wire across on directive wheel, and across two clamping plates, between two thermocouples and
Between rolling wheel；
S4：Hot melt before beginning to warm up, adjusts runner so that the clamping plate on X-type stent is clamped insulated wire, passes through
Handle pushes slide to be moved along the linear guide, and adjustment thermocouple is aligned with insulating layer breakage, later startup power supply, thermocouple
Start to generate heat, and heat the breakage for the line insulating layer that insulate, insulating layer breakage is melted；
S5：Charging, while thermocouple heats, addition material for repairing is carried out at the same time melting from loading pipe, after thawing
Material for repairing is fallen in insulating layer breakage；
S6：Sizing is rolled, closes power supply, rotates backward runner, unclamps clamping plate, under the drive of take-up mechanism, breakage
During by wire casing on rolling wheel, under the extruding of rolling wheel, the material for repairing that repair place is unevenly distributed is rolled and is paved uniformly.
Preferably, the heating temperature of thermocouple is 160-240 DEG C in step S4.
Preferably, material for repairing is identical with the material of insulating layer in step S5.
The technique effect and advantage of the present invention：
The present invention drives two X-type stents to be shunk and be unfolded by rotational lead screw, and fixed efficiency is high, avoids
Insulated wire is shaken in reparation, is conducive to improve and repairs precision, slide is pushed to be moved along the linear guide by handle
So as to change the position of thermocouple, breakage continuous on insulating layer can be repaired, remediation efficiency is high, by rolling
Wheel can carry out the molten state material for repairing after reparation to roll and spread out even, repairing quality height.
Description of the drawings
Fig. 1 is a kind of side structure schematic view for the line insulating layer repair outfit that insulate of the present invention；
Fig. 2 is a kind of overlooking the structure diagram for the line insulating layer repair outfit that insulate of the present invention；
Fig. 3 is enlarged structure schematic diagram at A in a kind of Fig. 1 for the line insulating layer repair outfit that insulate of the present invention；
Fig. 4 is a kind of slide carriage structure schematic diagram for the line insulating layer repair outfit that insulate of the present invention.
In figure：1 rack, 2 directive wheels, 3 clamping plates, 4X types stent, 5 slides, 6 housings, 7 rolling wheels, 8 support plates, 9 straight lines are led
Rail, 10 bearings, 11 swivel nuts, 12 leading screws, 13 fixed plates, 14 fixed links, 15 runners, 16 handles, 17 loading pipes, 18 thermocouples.
Specific embodiment
Below in conjunction with the embodiment of the present invention, the technical solution in the embodiment of the present invention is clearly and completely described,
Obviously, described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.Based in the present invention
Embodiment, those of ordinary skill in the art's all other embodiments obtained without making creative work, all
Belong to the scope of protection of the invention.
As shown in Figs 1-4, a kind of insulation line insulating layer repair outfit, including：
Rack 1, the both ends of the rack 1 are mounted on directive wheel 2, pass through axis pin in the rack 1 of 2 inside of directive wheel
X-type stent 4 is rotatably connected to, the top of the X-type stent 4 is welded with clamping plate 3, and the bottom end of two X-type stents 4 leads to
It crosses bolt and is fixed with fixed link 14, fixed plate 13 is welded at 1 bottom centre of rack, is rotated in the fixed plate 13
Leading screw 12 is connected with, swivel nut 11 is threaded on the leading screw 12, the swivel nut 11 is connected to fixed link 14 by bearing 10；
Housing 6,6 inside of housing are equipped with thermocouple 18 by the way that screw is opposed, and 6 inner top of housing passes through stent
Loading pipe 17 is welded with, one end is equipped with rolling wheel 7 in the housing 6, and the housing 6 is welded and fixed by support plate 8
On slide 5, the slide 5 is slidably connected to the linear guide 9 installed in rack 1, and the outside of the support plate 8 is welded and fixed
There is handle 16.
The swivel nut 11 is rotationally connected with bearing 10 by fixed pin, and the swivel nut 11 sets there are two and is located at respectively altogether
The both ends of leading screw 12, the leading screw 12 are left-right turning screw rod, by rotational lead screw 12, can simultaneously be driven using left-right rotary screw thread
Swivel nut 11, fixed efficiency is high, drives fixed link 14 that X-type stent 4 is driven to be shunk from using swivel nut 11, will be exhausted using clamping plate 3
Edge line is clamped fixation, prevents the insulated wire in repair process from generating shaking, is conducive to improve and repairs precision.
The end of the leading screw 12 is connected with runner 15 by spline, and one layer of rubber sleeve is enclosed on runner 15, anti-skidding resistance to
Mill, using runner 15 can convenient rotational lead screw 12, it is easy to operate.
Rubber pad is adhesively fixed on the medial surface of the clamping plate 3, by rubber pad, can prevent insulated wire from fixing
Skidding is generated in journey, meanwhile, under the action of rubber pad, insulating layer can be protected to avoid mechanically damaged, protect insulating layer
It avoids being damaged.
The rolloff wheel 7 is oppositely arranged, and is equipped with wire casing on the directive wheel 2 and rolloff wheel 7, the wire casing on directive wheel 2
For being fixed to insulated wire, insulation line skew is prevented, and the wire casing splicing on two rolling wheels 7 can pass through in one
The hole of insulated wire, when the melting insulating layer after reparation is by the hole, can utilize rolling wheel 7 to the material for repairing that is unevenly distributed into
Row, which rolls, spreads out even, repairing quality height.
The loading pipe 17 is obliquely installed, and the end of loading pipe 17 is repaiied in horn-like, horn-like one end for filling
Feed supplement, material for repairing are the rod-like structure identical with insulating layer material, and the discharge end of loading pipe 17 is located between two thermocouples 18,
According to materials number, material for repairing is pushed into loading pipe 17, the other end can be melted beyond the part of loading pipe 17, be used for
Insulating layer breakage reparation.
Meanwhile the invention also discloses a kind of application method for the line insulating layer repair outfit that insulate, specifically include following behaviour
Make step：
S1：It searches, the insulating layer of insulated wire is checked, determines the specific location of breakage；
S2：Cleaning is dipped cleaning agent breakage is cleaned using cleaning cotton, remove insulating layer breakage dust and
Oil stain is dipped clear water wiping breakage using another piece of cleaning cotton later, and is quickly dried up using 40-60 DEG C of air-heater；
S3：Load, by insulated wire across on directive wheel, and across two clamping plates, between two thermocouples and
Between rolling wheel；
S4：Hot melt before beginning to warm up, adjusts runner so that the clamping plate on X-type stent is clamped insulated wire, passes through
Handle pushes slide to be moved along the linear guide, and adjustment thermocouple is aligned with insulating layer breakage, later startup power supply, thermocouple
Start to generate heat, the heating temperature of thermocouple is 160-240 DEG C, and heats the breakage for the line insulating layer that insulate, will
Insulating layer breakage melts；
S5：Charging, while thermocouple heat, from loading pipe adding in material for repairing is carried out at the same time melting, material for repairing and
The material of insulating layer is identical, and the material for repairing after thawing is fallen in insulating layer breakage；
S6：Sizing is rolled, closes power supply, rotates backward runner, unclamps clamping plate, under the drive of take-up mechanism, breakage
During by wire casing on rolling wheel, under the extruding of rolling wheel, the material for repairing that repair place is unevenly distributed is rolled and is paved uniformly.
The present invention drives two X-type stents 4 to be shunk and be unfolded by rotational lead screw 12, and fixed efficiency is high, keeps away
Exempt from reparation to insulated wire shake, be conducive to improve repair precision, by handle 16 push slide 5 along the linear guide 9 into
Row is mobile can to repair breakage continuous on insulating layer so as to change the position of thermocouple 18, and remediation efficiency is high, leads to
Rolling wheel 7 is crossed, can carry out rolling that booth is even, and repairing quality is high to the molten state material for repairing after reparation, only need to individually take out breakage
Place's insulated wire portion length, which carries out installation, to repair insulating layer breakage.
Finally it should be noted that：The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify to the technical solution recorded in foregoing embodiments or carry out equivalent replacement to which part technical characteristic,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's
Within protection domain.
Claims (9)
1. a kind of insulation line insulating layer repair outfit, which is characterized in that including：
Rack (1), the both ends of the rack (1) are mounted on directive wheel (2), lead in the rack (1) on the inside of the directive wheel (2)
It crosses axis pin and is rotatably connected to X-type stent (4), the top of the X-type stent (4) is welded with clamping plate (3), two X-types
The bottom end of stent (4) has been bolted fixed link (14), and fixed plate is welded at rack (1) bottom centre
(13), leading screw (12) is rotatably connected on the fixed plate (13), swivel nut (11) is threaded on the leading screw (12), it is described
Swivel nut (11) is connected to fixed link (14) by bearing (10)；
Housing (6), housing (6) inside are equipped with thermocouple (18) by the way that screw is opposed, and housing (6) inner top passes through
Stent is welded with loading pipe (17), and the interior one end of the housing (6) is equipped with rolling wheel (7), and the housing (6) passes through support
Plate (8) is weldingly fixed on slide (5), and the slide (5) is slidably connected to the linear guide (9) installed in rack (1), described
Handle (16) is welded on the outside of support plate (8).
2. a kind of insulation line insulating layer repair outfit according to claim 1, it is characterised in that：The swivel nut (11) passes through
Fixed pin is rotationally connected with bearing (10), and the swivel nut (11) sets there are two and is located at the both ends of leading screw (12), institute respectively altogether
Leading screw (12) is stated as left-right turning screw rod.
3. a kind of insulation line insulating layer repair outfit according to claim 1, it is characterised in that：The end of the leading screw (12)
Portion is connected with runner (15) by spline.
4. a kind of insulation line insulating layer repair outfit according to claim 1, it is characterised in that：The clamping plate (3) it is interior
Rubber pad is adhesively fixed on side.
5. a kind of insulation line insulating layer repair outfit according to claim 1, it is characterised in that：Rolloff wheel (7) phase
To setting, wire casing is equipped on the directive wheel (2) and rolloff wheel (7).
6. a kind of insulation line insulating layer repair outfit according to claim 1, it is characterised in that：The loading pipe (17) is inclined
Tiltedly setting, and the end of loading pipe (17) is in horn-like.
7. a kind of application method for the line insulating layer repair outfit that insulate, it is characterised in that：Specifically include following operating procedure：
S1：It searches, the insulating layer of insulated wire is checked, determines the specific location of breakage；
S2：Cleaning dips cleaning agent using cleaning cotton and breakage is cleaned, removes the dust and oil of insulating layer breakage
Mark is dipped clear water wiping breakage using another piece of cleaning cotton later, and is quickly dried up using 40-60 DEG C of air-heater；
S3：It loads, by insulated wire across on directive wheel, and across two clamping plates, between two thermocouples and roll
Between wheel；
S4：Hot melt before beginning to warm up, adjusts runner so that the clamping plate on X-type stent is clamped insulated wire, passes through handle
Slide is pushed to be moved along the linear guide, adjustment thermocouple is aligned with insulating layer breakage, and startup power supply, thermocouple start later
Heat is generated, and the breakage for the line insulating layer that insulate is heated, insulating layer breakage is melted；
S5：Charging, while thermocouple heats, addition material for repairing is carried out at the same time melting from loading pipe, the repairing after thawing
Material is fallen in insulating layer breakage；
S6：Sizing is rolled, closes power supply, rotates backward runner, unclamps clamping plate, under the drive of take-up mechanism, breakage passes through
During wire casing on rolling wheel, under the extruding of rolling wheel, the material for repairing that repair place is unevenly distributed is rolled and is paved uniformly.
8. a kind of application method of line insulating layer repair outfit that insulate according to claim 7, it is characterised in that：Step S4
The heating temperature of middle thermocouple is 160-240 DEG C.
9. a kind of application method of line insulating layer repair outfit that insulate according to claim 7, it is characterised in that：Step S5
Middle material for repairing is identical with the material of insulating layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810217507.0A CN108242784A (en) | 2018-03-16 | 2018-03-16 | A kind of insulation line insulating layer repair outfit and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810217507.0A CN108242784A (en) | 2018-03-16 | 2018-03-16 | A kind of insulation line insulating layer repair outfit and its application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108242784A true CN108242784A (en) | 2018-07-03 |
Family
ID=62699008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810217507.0A Pending CN108242784A (en) | 2018-03-16 | 2018-03-16 | A kind of insulation line insulating layer repair outfit and its application method |
Country Status (1)
| Country | Link |
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| CN (1) | CN108242784A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109142955A (en) * | 2018-08-31 | 2019-01-04 | 王认认 | A kind of motor enameled wire insulating layer detection prosthetic device |
| CN109969874A (en) * | 2019-03-16 | 2019-07-05 | 管炜 | A kind of coal mine electric wire repairing storage device and application method |
| CN111063491A (en) * | 2019-12-31 | 2020-04-24 | 安徽华源电缆集团有限公司 | B1-grade halogen-free low-smoke flame-retardant power cable outer sheath repairing equipment |
| CN113092957A (en) * | 2021-03-17 | 2021-07-09 | 刘光桐 | Equipment for detecting and repairing insulating property of insulating layer in semiconductor material |
| CN113572088A (en) * | 2021-08-02 | 2021-10-29 | 安徽信息工程学院 | Cable damage detects prosthetic devices |
| CN113964745A (en) * | 2021-11-08 | 2022-01-21 | 永州捷宝电讯塑胶五金有限公司 | Outer surface glue coating device for electric wire production |
| CN114597828A (en) * | 2022-05-01 | 2022-06-07 | 翁会兰 | Damaged part repairing device and method for cable |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109142955A (en) * | 2018-08-31 | 2019-01-04 | 王认认 | A kind of motor enameled wire insulating layer detection prosthetic device |
| CN109142955B (en) * | 2018-08-31 | 2020-11-20 | 江苏绿能汽配科技有限公司 | Motor enameled wire insulating layer detects prosthetic devices |
| CN109969874A (en) * | 2019-03-16 | 2019-07-05 | 管炜 | A kind of coal mine electric wire repairing storage device and application method |
| CN111063491A (en) * | 2019-12-31 | 2020-04-24 | 安徽华源电缆集团有限公司 | B1-grade halogen-free low-smoke flame-retardant power cable outer sheath repairing equipment |
| CN113092957A (en) * | 2021-03-17 | 2021-07-09 | 刘光桐 | Equipment for detecting and repairing insulating property of insulating layer in semiconductor material |
| CN113572088A (en) * | 2021-08-02 | 2021-10-29 | 安徽信息工程学院 | Cable damage detects prosthetic devices |
| CN113572088B (en) * | 2021-08-02 | 2022-07-26 | 安徽信息工程学院 | Cable damage detects prosthetic devices |
| CN113964745A (en) * | 2021-11-08 | 2022-01-21 | 永州捷宝电讯塑胶五金有限公司 | Outer surface glue coating device for electric wire production |
| CN114597828A (en) * | 2022-05-01 | 2022-06-07 | 翁会兰 | Damaged part repairing device and method for cable |
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Application publication date: 20180703 |
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