CN108241006B - Gas-sensitive characteristic response curve testing device with stirring blades - Google Patents
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- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 13
- 239000011425 bamboo Substances 0.000 claims abstract description 13
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- 239000000919 ceramic Substances 0.000 claims description 7
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- 239000010453 quartz Substances 0.000 claims description 3
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Abstract
本发明公开一种带搅拌叶的气敏特性响应曲线测试装置,样品载台底部设有加热片,该样品载台顶面用于承载待测试的气敏材料;法兰盘上设有第一进气管、第二进气管和出气管,其中第二进气管的出气端接有万向竹节管;内罩的内腔中设有搅拌支架,在搅拌支架的外端沿周向固设有一组从动磁铁,该从动磁铁均为N极的磁铁,且从动磁铁的外圆面与内罩的内壁转动配合;搅拌支架中心处同轴固设有连接轴,该连接轴的两端沿周向均布有一组搅拌叶。本案在现有结构的基础上,增设了不可拆卸的透明的内罩,该内罩的内腔与外面实现隔热,这样就能使待测试气敏材料与外界的温度隔离,从而避免外界温度对气敏特性的影响。
The invention discloses a gas-sensitive characteristic response curve testing device with stirring blades. A heating sheet is arranged at the bottom of a sample carrier, and the top surface of the sample carrier is used to carry a gas-sensitive material to be tested; The air inlet pipe, the second air inlet pipe and the air outlet pipe, wherein the outlet end of the second air inlet pipe is connected with a universal bamboo pipe; the inner cavity of the inner cover is provided with a stirring support, and a stirring support is fixed on the outer end of the stirring support along the circumferential direction. A set of driven magnets, the driven magnets are all N-pole magnets, and the outer circular surface of the driven magnet is rotatably matched with the inner wall of the inner cover; the center of the stirring support is coaxially fixed with a connecting shaft, and the two ends of the connecting shaft A group of stirring blades are evenly distributed along the circumference. In this case, on the basis of the existing structure, a non-detachable transparent inner cover is added. The inner cavity of the inner cover is insulated from the outside, so that the gas-sensitive material to be tested can be isolated from the temperature of the outside world, thereby avoiding the temperature of the outside world. Effects on gas-sensing properties.
Description
技术领域technical field
本发明属于气敏材料、气敏传感器领域,尤其涉及一种带搅拌叶的气敏特性响应曲线测试装置,本装置也可用于与气体压力和组分相关的其他领域。The invention belongs to the field of gas-sensitive materials and gas-sensitive sensors, and in particular relates to a gas-sensitive characteristic response curve testing device with stirring blades. The device can also be used in other fields related to gas pressure and components.
背景技术Background technique
本领域技术人员所熟知的是,气敏传感器由气敏材料制成,用来测量气体的类型、浓度和成分,能把气体中的特定成分检测出来,并将成分参量转换成电信号的器件或装置,故也称气体传感器。气敏传感器的应用主要有:一氧化碳气体的检测、瓦斯气体的检测、煤气的检测、氟利昂(R11、R12)的检测、呼气中乙醇的检测、人体口腔口臭的检测等等。As is well known to those skilled in the art, a gas sensor is made of a gas-sensitive material and is used to measure the type, concentration and composition of a gas, to detect a specific composition in the gas, and to convert the composition parameter into an electrical signal. Or device, it is also called gas sensor. The applications of gas sensors mainly include: carbon monoxide gas detection, gas gas detection, gas detection, freon (R11, R12) detection, ethanol detection in exhaled breath, human oral bad breath detection, etc.
气敏材料的气敏特性响应曲线是气敏材料的重要参数,它关系到气敏传感器的检测精度,而气敏特性响应曲线与温度、光线、气体纯度等因素密切相关。目前,一般是将气敏材料固定在开放式的台架上,并用两个电极与气敏材料接触,且气体吹过气敏材料表面或者被检测气体作为气氛包围气敏材料时测试出气敏材料的气敏特性响应曲线。The gas-sensing characteristic response curve of the gas-sensing material is an important parameter of the gas-sensing material, which is related to the detection accuracy of the gas-sensing sensor, and the gas-sensing characteristic response curve is closely related to factors such as temperature, light, and gas purity. At present, the gas-sensitive material is generally fixed on an open platform, and two electrodes are used to contact the gas-sensitive material, and the gas is blown over the surface of the gas-sensitive material or the gas-sensitive material is surrounded by the detected gas as an atmosphere to test the gas-sensitive material. The gas sensitivity characteristic response curve.
在检测过程中,我们发现现有技术存在如下缺陷:During the detection process, we found that the existing technology has the following defects:
1、由于现有的测试装置为开放式结构,与外界的温度、光线和杂质接触,这样就无法隔绝外界温度、光线和杂质对气敏特性的影响,从而导致气敏特性响应曲线的测试精度不高;1. Since the existing test device has an open structure and is in contact with external temperature, light and impurities, it is impossible to isolate the influence of external temperature, light and impurities on the gas-sensing characteristics, resulting in the test accuracy of the gas-sensing characteristic response curve not tall;
2、现有结构为开放式结构,以及气敏材料对气体有吸附,这样就导致测试时气体在待测试气敏材料近表面状态不稳定,随机性大,变化不规律,这样就导致测试结果可信度低,测试数据重复性差,从而使得气敏测试毫无意义。2. The existing structure is an open structure, and the gas-sensitive material has adsorption to the gas, which leads to the unstable state of the gas near the surface of the gas-sensitive material to be tested during the test, with large randomness and irregular changes, which leads to the test results The reliability is low and the repeatability of the test data is poor, which makes the gas sensitivity test meaningless.
3、在学术研究过程中,我们发现在有些测试环境下,需要待测试气敏材料附近的气体浓度和温度场均匀,以免气体浓度和温度场不均匀对测试造成干扰和阻碍,然而现有技术无法解决。3. In the process of academic research, we found that in some test environments, the gas concentration and temperature field near the gas-sensitive material to be tested need to be uniform, so as to prevent the uneven gas concentration and temperature field from interfering and hindering the test. However, the existing technology Unable to resolve.
4、测试时可能需要在屏蔽外界温度、光线和杂质的前提下,加载特定波长的光线,以便研究光线对气敏特性响应曲线的影响,然而现有技术根本无法满足这一技术要求。4. During the test, it may be necessary to load light of a specific wavelength under the premise of shielding the external temperature, light and impurities in order to study the influence of light on the response curve of the gas sensitivity characteristic. However, the existing technology cannot meet this technical requirement at all.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种带搅拌叶的气敏特性响应曲线测试装置,欲提高气敏特性响应曲线的测试精度和可信度,并可以使气敏材料附近的气体浓度和温度场均匀。The technical problem to be solved by the present invention is to provide a gas-sensing characteristic response curve test device with stirring blades, which is intended to improve the test accuracy and reliability of the gas-sensing characteristic response curve, and to make the gas concentration and temperature near the gas-sensing material The field is uniform.
本发明的技术方案如下:一种带搅拌叶的气敏特性响应曲线测试装置,其特征在于:包括样品载台(1)和内罩(10),其中样品载台(1)底部设有加热片(2),该样品载台顶面用于承载待测试的气敏材料,而第一探针(3)和第二探针(4)测试时与待测试的气敏材料表面接触,这两个探针分别安装在对应的安装组件上,且样品载台(1)和调节组件均安装在法兰盘(5)上;所述法兰盘(5)上设有第一进气管(6)、第二进气管(7)和出气管(8),其中第二进气管(7)的出气端接有万向竹节管(9),且第一进气管(6)、第二进气管(7)位于所述样品载台(1)上方,万向竹节管(9)靠近该样品载台的顶面;The technical scheme of the present invention is as follows: a gas sensitivity characteristic response curve testing device with stirring blades, characterized in that it includes a sample carrier (1) and an inner cover (10), wherein the bottom of the sample carrier (1) is provided with a heating sheet (2), the top surface of the sample carrier is used to carry the gas-sensitive material to be tested, and the first probe (3) and the second probe (4) are in contact with the surface of the gas-sensitive material to be tested during testing, which The two probes are respectively installed on the corresponding mounting components, and the sample carrier (1) and the adjustment component are all mounted on the flange (5); the flange (5) is provided with a first air inlet pipe ( 6), the second air inlet pipe (7) and the air outlet pipe (8), wherein the outlet end of the second air inlet pipe (7) is connected with a universal bamboo pipe (9), and the first air inlet pipe (6), the second The air inlet pipe (7) is located above the sample carrier (1), and the universal bamboo tube (9) is close to the top surface of the sample carrier;
所述内罩(10)为透明罩,该内罩罩在样品载台(1)、加热片(2)、第一探针(3)、第二探针(4)、第一进气管(6)、第二进气管(7)、出气管(8)和万向竹节管(9)外面,且内罩(10)的开口端与所述法兰盘(5)的外圆面固定,内罩(10)与法兰盘(5)之间通过o型圈(11)密封;所述内罩(10)的外面罩有外罩(12),该内罩为不透明罩,而内罩(10)的开口端以可拆卸方式与所述法兰盘(5)外圆面固定,且外罩(12)的外壁上设有可以开、闭的光线加载口(12a);所述内罩(10)的内腔中设有搅拌支架(30),在搅拌支架的外端沿周向固设有一组从动磁铁(31),该从动磁铁(31)均为N极的磁铁,且从动磁铁(31)的外圆面与内罩(10)的内壁转动配合;所述搅拌支架(30)中心处同轴固设有连接轴(32),该连接轴的两端沿周向均布有一组搅拌叶(33);所述内罩(10)与外罩(12)之间设有转动架(34),该转动架的连接端与驱动电机(35)的输出轴相连,并可在驱动电机(35)带动下转动;所述转动架(34)沿周向固设有主动磁铁(36),该主动磁铁(36)与所述搅拌叶(33)一一对应,且主动磁铁(36)为S极的磁铁。The inner cover (10) is a transparent cover, and the inner cover covers the sample carrier (1), the heating plate (2), the first probe (3), the second probe (4), the first air inlet pipe ( 6), outside the second air intake pipe (7), air outlet pipe (8) and the universal bamboo pipe (9), and the opening end of the inner cover (10) is fixed to the outer circular surface of the flange (5) , the inner cover (10) and the flange (5) are sealed by an o-ring (11); the outer cover of the inner cover (10) has an outer cover (12), which is an opaque cover, and the inner cover The open end of (10) is detachably fixed with the outer circular surface of the flange (5), and the outer wall of the outer cover (12) is provided with a light loading port (12a) that can be opened and closed; the inner cover (10) is provided with stirring support (30) in the inner chamber, is fixed with a group of driven magnet (31) along the circumferential direction at the outer end of stirring support, and this driven magnet (31) is the magnet of N pole, and The outer circular surface of the driven magnet (31) is rotatably matched with the inner wall of the inner cover (10); the center of the stirring support (30) is coaxially fixed with a connecting shaft (32), and the two ends of the connecting shaft are evenly distributed along the circumferential direction There is a group of stirring blades (33); a turret (34) is arranged between the inner cover (10) and the outer cover (12), and the connecting end of the turret is connected with the output shaft of the drive motor (35), and can be Driving motor (35) drives down to rotate; Described turret (34) is fixedly provided with active magnet (36) along the circumferential direction, and this active magnet (36) corresponds one to one with described stirring blade (33), and active magnet ( 36) is the magnet of S pole.
本案在现有结构的基础上,增设了不可拆卸的透明的内罩(10),该内罩(10)的内腔与外面实现隔热,这样就能使待测试气敏材料与外界的温度隔离,从而避免外界温度对气敏特性的影响;同时,增加了可以拆卸的不透明的外罩,这样既能隔绝外界光线对气敏特性的影响,并使待测试气敏材料近表面气体状态稳定,从而提高气敏特性响应曲线的测试精度和可信度,又能测试外界光线去气敏特性的影响;另外,外罩上设有光线加载口,这样就便于加载特定波长的光线,从而为研究特定波长光线对气敏特性的影响提供可能性;并且,本案通过非接触的方式带动搅拌叶转动,从而搅动内罩内内的气体和空气,从而使待测试气敏材料附近的气体浓度和温度场均匀,进而避免气体浓度和温度场不均匀对测试造成干扰和阻碍,且非接触式的转动形式对气敏测试的温度影响也比较小。In this case, on the basis of the existing structure, a non-detachable transparent inner cover (10) is added, and the inner cavity of the inner cover (10) is insulated from the outside, so that the temperature of the gas-sensitive material to be tested and the outside world can be reduced. Isolation, so as to avoid the influence of external temperature on the gas-sensing characteristics; at the same time, a detachable opaque cover is added, which can not only isolate the influence of external light on the gas-sensing characteristics, but also stabilize the gas state near the surface of the gas-sensing material to be tested. In this way, the test accuracy and reliability of the gas-sensing characteristic response curve can be improved, and the influence of external light on the gas-sensing characteristic can be tested; in addition, a light loading port is provided on the outer cover, which is convenient for loading light of a specific wavelength, so as to provide specific The impact of wavelength light on the gas-sensing characteristics provides the possibility; and, in this case, the stirring blade is driven to rotate in a non-contact manner, thereby stirring the gas and air in the inner cover, so that the gas concentration and temperature field near the gas-sensing material to be tested Uniformity, thereby avoiding the interference and obstruction of the test caused by the uneven gas concentration and temperature field, and the non-contact rotation form has relatively little influence on the temperature of the gas sensing test.
作为优选,所述安装组件包括水平摆动臂(13)和竖直摆动臂(16),其中水平摆动臂(13)一端卡入基座(14)的缺口中,并通过竖直设置的连接螺钉(15)与基座(14)固定,该基座(14)固定在所述法兰盘(5)上,且水平摆动臂(13)另一端开有上下贯通的U形缺口;所述竖直摆动臂(16)中部卡入水平摆动臂(13)的U形缺口中,并通过水平设置的销钉(17)与水平摆动臂(13)连接,在竖直摆动臂顶部连接有调整螺钉(18),该调整螺钉的尾部与所述水平摆动臂(13)顶面接触;所述水平摆动臂(13)底部开有一个安装孔,所述第一探针(3)或第二探针(4)穿过这个安装孔后,由水平摆动臂(13)上的锁紧螺钉(19)锁紧。As a preference, the installation assembly includes a horizontal swing arm (13) and a vertical swing arm (16), wherein one end of the horizontal swing arm (13) snaps into a notch of the base (14), and is connected by a vertically arranged connecting screw. (15) is fixed with the base (14), and the base (14) is fixed on the flange (5), and the other end of the horizontal swing arm (13) has a U-shaped notch through up and down; The middle part of the straight swing arm (16) snaps into the U-shaped notch of the horizontal swing arm (13), and is connected with the horizontal swing arm (13) by a pin (17) arranged horizontally, and an adjustment screw ( 18), the tail of the adjustment screw is in contact with the top surface of the horizontal swing arm (13); a mounting hole is opened at the bottom of the horizontal swing arm (13), and the first probe (3) or the second probe (4) After passing through this mounting hole, lock it by the locking screw (19) on the horizontal swing arm (13).
采用以上技术方案,本案能方便地调整第一探针(3)或第二探针(4)的位置和施加给待测试气敏材料的压力,且安装组件的结构简单,调整方便、省力。By adopting the above technical solution, this case can conveniently adjust the position of the first probe (3) or the second probe (4) and the pressure applied to the gas-sensitive material to be tested, and the structure of the installation component is simple, and the adjustment is convenient and labor-saving.
作为优选,所述搅拌支架(30)为“十”字形结构,该搅拌支架的四个悬空端分别固设有一个所述从动磁铁(31)。采用上述结构,在保证转动平衡的前提下,尽可能地简化结构。Preferably, the stirring support (30) is in the shape of a "ten", and one driven magnet (31) is respectively fixed at the four free ends of the stirring support. By adopting the above structure, the structure is simplified as much as possible under the premise of ensuring the rotation balance.
在本案中,所述内罩(10)为石英罩,所述外罩(12)为陶瓷罩,且所述加热片(2)为陶瓷加热片。在上述技术方案中,陶瓷罩的遮光性好,能有效实现遮光。In this case, the inner cover (10) is a quartz cover, the outer cover (12) is a ceramic cover, and the heating chip (2) is a ceramic heating chip. In the above technical solution, the ceramic cover has good light-shielding performance, and can effectively realize light-shielding.
有益效果:本案在现有结构的基础上,增设了不可拆卸的透明的内罩(10),该内罩(10)的内腔与外面实现隔热,这样就能使待测试气敏材料与外界的温度隔离,从而避免外界温度对气敏特性的影响;同时,增加了可以拆卸的不透明的外罩,这样既能隔绝外界光线对气敏特性的影响,并使待测试气敏材料近表面气体状态稳定,从而提高气敏特性响应曲线的测试精度和可信度,又能测试外界光线去气敏特性的影响;另外,外罩上设有光线加载口,这样就便于加载特定波长的光线,从而为研究特定波长光线对气敏特性的影响提供可能性;并且,本案通过非接触的方式带动搅拌叶转动,从而搅动内罩内内的气体和空气,从而使待测试气敏材料附近的气体浓度和温度场均匀,进而避免气体浓度和温度场不均匀对测试造成干扰和阻碍,且非接触式的转动形式对气敏测试的温度影响也比较小。Beneficial effects: on the basis of the existing structure, this case adds a non-detachable transparent inner cover (10), and the inner cavity of the inner cover (10) is insulated from the outside, so that the gas-sensitive material to be tested can be separated from the outside. The external temperature is isolated to avoid the influence of external temperature on the gas-sensing characteristics; at the same time, a detachable opaque outer cover is added, which can not only isolate the influence of external light on the gas-sensing characteristics, but also make the gas-sensitive material to be tested close to the surface of the gas The state is stable, so as to improve the test accuracy and reliability of the gas-sensing characteristic response curve, and can also test the influence of external light on the gas-sensing characteristics; in addition, the outer cover is equipped with a light loading port, which is convenient for loading light of a specific wavelength, so that It provides the possibility to study the influence of specific wavelength light on the gas-sensing characteristics; moreover, this case drives the stirring blade to rotate in a non-contact way, thereby stirring the gas and air in the inner cover, so that the gas concentration near the gas-sensing material to be tested And the temperature field is uniform, thereby avoiding the interference and obstruction of the test caused by the uneven gas concentration and temperature field, and the non-contact rotation form has relatively little influence on the temperature of the gas sensing test.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为图1中测试单元去掉外罩和驱动电机等部件后的轴测图。Fig. 2 is an axonometric view of the test unit in Fig. 1 after removing components such as the outer cover and the drive motor.
图3为图2去掉内罩后的示意图。Fig. 3 is a schematic diagram of Fig. 2 after removing the inner cover.
图4为图2中从动磁铁与主动磁铁的配合示意图。FIG. 4 is a schematic diagram of cooperation between the driven magnet and the driving magnet in FIG. 2 .
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
如图1--4所示,一种带搅拌叶的气敏特性响应曲线测试装置,包括样品载台1和内罩10,其中样品载台1底部设有加热片2,该样品载台1顶面用于承载待测试的气敏材料,且加热片2为陶瓷加热片。第一探针3和第二探针4为现有结构,测试时这两个探针与待测试的气敏材料表面接触,这两个探针分别安装在对应的安装组件上,且样品载台1和调节组件均安装在法兰盘5上。第一探针3和第二探针4分别通过对应的引线与测量仪器相连,其连接方式为现有结构,在此不再赘述,且法兰盘5上设有引线过孔。As shown in Figures 1-4, a gas sensitivity characteristic response curve test device with stirring blades includes a sample carrier 1 and an
在本案中,安装组件包括水平摆动臂13、竖直摆动臂16,其中水平摆动臂13一端卡入基座14的缺口中,并通过竖直设置的连接螺钉15与基座14固定,该基座14固定在法兰盘5上,且水平摆动臂13另一端开有上下贯通的U形缺口。在本案中,基座14尾部通过绝缘套(图中未画出)紧配合在法兰盘5上的安装孔中,以防止两个探针的电信号短路,保证顺利进行气敏特性响应曲线测试。竖直摆动臂16中部卡入水平摆动臂13的U形缺口中,并通过水平设置的销钉17与水平摆动臂13连接,在竖直摆动臂顶部连接有调整螺钉18,该调整螺钉的尾部与水平摆动臂13顶面接触。水平摆动臂13底部开有一个安装孔,第一探针3或第二探针4穿过这个安装孔后,由水平摆动臂13上的锁紧螺钉19锁紧。In this case, the installation assembly includes a
法兰盘5上设有第一进气管6、第二进气管7和出气管8,其中第二进气管7的出气端接有万向竹节管9,且万向竹节管9的出气端为喇叭口。第一进气管6、第二进气管7位于样品载台1上方,万向竹节管9靠近样品载台1的顶面,万向竹节管9的出气端为扁平状。出气管8位于样品载台1下方,且第一进气管6、第二进气管7和出气管8位于法兰盘5的同侧。静态法测试时可使用第一进气管6和第二进气管7,动态法测试时只能使用第二进气管7。The flange 5 is provided with a first
如图1、2及3和4所示,内罩10为透明罩,并优选为石英罩。内罩10罩在样品载台1、加热片2、第一探针3、第二探针4、第一进气管6、第二进气管7、出气管8和万向竹节管9外面,且内罩10的开口端与法兰盘5的外圆面固定,内罩10与法兰盘5之间通过o型圈11密封,这样就能最大程度实现内罩10内腔与外面的温度隔绝。As shown in Figures 1, 2 and 3 and 4, the
内罩10的外面罩有外罩12,该内罩12为不透明罩,并优选为陶瓷罩。内罩10的开口端以可拆卸方式与法兰盘5外圆面固定,且外罩12的外壁上设有可以开、闭的光线加载口12a,需要加载特定波长的光线时将光线加载口12a打开,加载的光线透过内罩10,这样就能研究特定波长光线对气敏材料气敏特性的影响。需要说明的是,在某些测试情况下需要研究外界光线对气敏特性的干扰,这时就需要将外罩12拆下。The
内罩10的内腔中设有搅拌支架30,在搅拌支架的外端沿周向固设有一组从动磁铁31,该从动磁铁31均为N极的磁铁,且从动磁铁31的外圆面与内罩10的内壁转动配合。搅拌支架30中心处同轴固设有连接轴32,该连接轴的两端沿周向均布有一组拌叶33。内罩10与外罩12之间设有转动架34,该转动架的连接端与的输出轴相连,并可在驱动电机35带动下转动。转动架34沿周向固设有主动磁铁36,该主动磁铁36与搅拌叶33一一对应,且主动磁铁36为S极的磁铁。搅拌支架30为“十”字形结构,该搅拌支架的四个悬空端分别固设有一个从动磁铁31。The inner chamber of
当驱动电机33启动时,带动转动架32转动,旋转的转动架32带动主动磁铁34一起转动,主动磁铁34通过磁性带动从动磁铁31转动,进而带动搅拌叶33转动搅拌。When the
如图1、2及3所示,样品载台1、加热片2、第一探针3、第二探针4、法兰盘5、第一进气管6、第二进气管7、出气管8、万向竹节管9、内罩10、o型圈11、外罩12和安装组件构成一个测试单元,4个测试单元水平等距间隔设置,每个测试单元的法兰盘5固定在立板20上,且立板20底部与水平底板21顶面固定。在制造气敏材料时,常常批量制造多件,由于气敏材料的气敏特性会随着时间延长而变化,因此本案可以采用4个测试单元同时测量4个样品,从而降低时间对气敏特性测试的不利影响,其作用并不是提高检测效率,故这一设计不是常规设计,具有创造性。As shown in Figures 1, 2 and 3, the sample carrier 1, the heating plate 2, the
以上所述仅为本发明的较佳实施例而已,并不以本发明为限制,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of the present invention. within the scope of protection.
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