CN108239820B - Computerized flat knitting machine - Google Patents

Computerized flat knitting machine Download PDF

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Publication number
CN108239820B
CN108239820B CN201810143189.8A CN201810143189A CN108239820B CN 108239820 B CN108239820 B CN 108239820B CN 201810143189 A CN201810143189 A CN 201810143189A CN 108239820 B CN108239820 B CN 108239820B
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China
Prior art keywords
cam
rotating shaft
yarn
knitting
needle
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CN201810143189.8A
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Chinese (zh)
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CN108239820A (en
Inventor
顾陆军
刘伟环
顾伟宁
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Zhengzhou Junzhiyou Textile Co ltd
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Zhengzhou Junzhiyou Textile Co ltd
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Priority to CN201810143189.8A priority Critical patent/CN108239820B/en
Publication of CN108239820A publication Critical patent/CN108239820A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/32Cam systems or assemblies for operating knitting instruments
    • D04B15/36Cam systems or assemblies for operating knitting instruments for flat-bed knitting machines
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/38Devices for supplying, feeding, or guiding threads to needles
    • D04B15/54Thread guides
    • D04B15/56Thread guides for flat-bed knitting machines

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

The invention provides a computerized flat knitting machine, which comprises a control system, a machine head driver, a needle discharging plate, a wire feeding device, a wire breaking device, a high-position roller device, a pair roller device and a cam device, wherein the cam device comprises a needle lifting cam, a yarn bending cam, an eyebrow cam and a center cam, and the wire feeding device comprises a yarn guide which is used for guiding yarn to make reciprocating yarn guiding movement so as to finish twisting of the yarn. The computerized flat knitting machine is in resting knitting, so that the operation is quick and simple, and the production efficiency is improved; part of the garment pieces are formed at one time, and the garment pieces do not need to be separately woven, so that the post-finishing production flow is shortened, the production and manufacturing cost is reduced, and the economic benefit is improved; the invention can realize the function of three-dimensional knitting and improve the efficiency.

Description

Computerized flat knitting machine
Technical Field
The invention relates to the technical field of textile, in particular to a computerized flat knitting machine.
Background
Along with the progress of science and technology, knitting enterprises compete more drastically, production efficiency and labor efficiency are improved, production period of products is shortened, and the problem that enterprises need to consider is solved. The computerized flat knitting machine is a machine for knitting by adopting a transverse knitting needle bed, is used for producing household fabrics such as formed clothing pieces, formed clothing blanks, sofa cloth, tablecloth, curtain cloth and the like, and the conventional knitting technology of the computerized flat knitting machine has single variety, complex operation and low production efficiency, and can not meet the requirements of consumers; the computerized flat knitting machine needs to guide yarns through yarn guiding during operation, and the yarns are guided to reciprocate to perform yarn guiding movement so as to finish twisting of the yarns; the existing yarn guide is of an integrated structure, and the yarn guide part is a working surface, so that the yarn guide is easy to damage, the fixing part of the yarn guide is used as a supporting surface, and the damage is slow, if the yarn guide is not replaced for continuous use, the yarn can be damaged; if replacement, the yarn guide is required to be detached and replaced integrally, so that the operation efficiency is affected, and the maintenance cost is increased.
Disclosure of Invention
The invention aims to provide a computerized flat knitting machine which is simple and convenient to operate and high in production efficiency.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the computerized flat knitting machine comprises a control system, a machine head driver, a needle discharging plate, a wire feeding device, a wire breaking device, a high-position roller device, a pair of roller devices and a cam device, wherein the cam device comprises a needle lifting cam, a yarn bending cam, an eyebrow cam and a center cam, the needle lifting cam is a left needle lifting cam and a right needle lifting cam, the yarn bending cam is a left yarn bending cam and a right yarn bending cam, and the eyebrow cam is a left eyebrow cam and a right eyebrow cam; the left needle lifting cam and the right needle lifting cam are matched with the stitch cam to form a knitting motion track, the knitting is pushed to ascend to participate in work through the movement of the machine head, and the needle lifting cam switch controls the needle lifting cam to enter or exit from a working state; after the needle pushing cam plays a role of the needle pushing cam, continuously pushing the butt to enable knitting to ascend, opening a needle tongue by a loop and sliding the needle tongue onto a needle bar, and finishing loop withdrawal; the eyebrow triangle changes the movement direction of knitting, so that the knitting descends, the yarn filling process is completed, the knitting is prevented from channeling upwards, and the knitting is controlled to enter or exit a working state by left and right rotation of the rotary push block; the stitch cam continues to press the knitting to descend after the eyebrow cam, and the position of the stitch cam determines the size of a new loop and the density of the fabric; the central triangle, one eyebrow triangle exits the work, the knitting that it enters the working state and is used for leading the anti-resting knitting to join the work through the aircraft nose movement, the left and right eyebrow triangles enter the working state to realize resting knitting after exiting the working state, whether it joins the work is controlled by the central push block; the yarn feeding device comprises a yarn guide, wherein the yarn guide is used for guiding yarn to make reciprocating yarn guiding movement so as to finish twisting of the yarn.
Further, the yarn guide comprises a yarn guide body, the yarn guide body comprises a connecting part and a yarn guide part, the connecting part is detachably connected with the yarn guide body, a connecting groove is concavely formed in one side of the connecting part, a rotating shaft assembly is rotationally connected to the middle part of the upper side wall of the connecting groove, a pressure spring is transversely arranged in the middle of the other side wall of the connecting groove, one end of the pressure spring is connected to the rotating shaft assembly, the rotating shaft assembly comprises a rotating shaft sleeve, a rotating shaft handle longitudinally arranged at the bottom of the rotating shaft sleeve and a claw transversely arranged in the middle of the rotating shaft sleeve, the claw comprises a fixed end fixedly connected with the rotating shaft sleeve and a connecting end detachably connected with the yarn guide part, the connecting end of the claw is cylindrical, a rack connecting port is formed in the upper part of the connecting end of the claw, and more than one rack is outwards protruded on the side wall of the rack connecting port; the bottom of the yarn guide part is concavely provided with a semicircular fixing groove, the front end of the fixing groove is internally provided with a square fixing opening, more than one gear is arranged in the fixing opening, the inner wall of the fixing groove is connected with a pressing plate through a tension spring, the pressing plate is semicircular, and the inner side surface of the pressing plate is in arc transition connection with one end surface of the pressing plate; the clamping jaw is arranged in the fixing groove, the rack is positioned in the fixing opening and is meshed with the gear, and the inner side face of the pressing plate is tightly attached to the outer side wall of the connecting end of the clamping jaw.
Further, yarn guiding grooves are distributed on the yarn guiding parts.
Further, the rotating shaft handle comprises a vertical section connected with the rotating shaft sleeve and a bending section connected to the lower portion of the vertical section, an inner included angle between the vertical section and the bending section of the rotating shaft handle is larger than 90 degrees, and the vertical section and the bending section of the rotating shaft handle are both arranged in the connecting groove.
Further, the upper middle parts of the two side walls of the connecting groove are respectively provided with a rotating shaft, and the rotating shafts are sleeved in the rotating shaft sleeves; the distance between the two side walls of the connecting groove is greater than the length of the rotating shaft sleeve, and the inner distance between the two rotating shafts is smaller than the length of the rotating shaft sleeve.
Further, the distance between the tooth top of the gear and the junction between the fixed opening and the fixed groove is equal to the tooth length of the rack.
The beneficial effects of the invention are as follows:
the computerized flat knitting machine is in resting knitting, so that the operation is quick and simple, and the production efficiency is improved; part of the garment pieces are formed at one time, and the garment pieces do not need to be separately woven, so that the post-finishing production flow is shortened, the production and manufacturing cost is reduced, and the economic benefit is improved; the invention can realize the function of three-dimensional knitting and improve the efficiency. According to the invention, the claw on the rotating shaft assembly is meshed with the gear in the fixed groove, so that the connecting part and the yarn guiding part are detachably connected, the structure is simple, the connection is firm, meanwhile, the claw is tightly clung to the pressing plate in the fixed groove, the connection between the connecting part and the yarn guiding part is firmer, the separation of the rack and the gear caused by overlarge gap between the claw and the fixed groove is avoided, the connection firmness is improved, and the operation stability is improved; the invention is convenient to independently replace the connecting part or the yarn guiding part of the yarn guiding body, improves the operation efficiency, reduces the maintenance cost and ensures the finished product effect; the medial surface of clamp plate and one of them terminal surface are circular arc transitional coupling, make things convenient for the jack catch to get into the fixed slot along the clamp plate medial surface in, avoid the clamp plate to collide, cause the wearing and tearing of jack catch when being connected with the jack catch because of the closed angle exists, effectively prolong the life of jack catch.
Drawings
Fig. 1 is a schematic view of the cam device of the computerized flat knitting machine of the present invention.
Fig. 2 is a schematic view of a yarn guide structure of a computerized flat knitting machine according to the present invention.
Fig. 3 is a schematic view showing a structure of a yarn guide connecting portion of a computerized flat knitting machine according to the present invention.
Fig. 4 is a schematic view of a yarn guide structure of a computerized flat knitting machine according to the present invention.
The reference numerals in the drawings are: 101 is the needle lifting triangle, 102 is the needle pushing triangle, 103 is the stitch cam, 104 is the eyebrow triangle, 105 is the center triangle, 1 is the connecting portion, 2 is the yarn guiding portion, 3 is the fixed slot, 4 is the connecting slot, 5 is the pivot handle, 6 is the jack catch, 7 is the yarn guiding slot, 8 is the pressure spring, 9 is the fixed mouth, 10 is the rack, 11 is the rack connector, 12 is the gear, 13 is the clamp plate, 14 is the extension spring, 15 is the pivot cover, 16 is the pivot.
Detailed Description
The invention is further described with reference to the drawings and detailed description which follow:
example 1
As shown in fig. 1 to 4, a computerized flat knitting machine comprises a control system, a machine head driver, a needle discharging plate, a wire feeding device, a wire breaking device, a high-level roller device, a secondary roller device and a cam device, wherein the cam device comprises a needle lifting cam 101, a needle lifting cam 102, a stitch cam 103, an eyebrow cam 104 and a center cam 105, the needle lifting cam 101 is divided into a left needle lifting cam and a right needle lifting cam, the stitch cam 103 is divided into a left stitch cam and a right stitch cam, and the eyebrow cam 104 is divided into a left eyebrow cam and a right eyebrow cam; the left needle lifting cam and the right needle lifting cam are matched with the stitch cam 103 to form a knitting motion track, the knitting is pushed to ascend to participate in work through the movement of the machine head, and the needle lifting cam 101 is controlled to enter or exit from a working state; after the needle jack cam 102 plays a role of the needle jack cam 101, continuously pushing the butt to enable knitting to ascend, opening a latch by a loop and sliding on a needle bar, and finishing loop withdrawal; the eyebrow triangle 104 changes the movement direction of knitting, so that the knitting descends, the yarn filling process is completed, the knitting is prevented from channeling upwards, and the knitting is controlled to enter or exit the working state by the left and right rotation of the rotary push block; the stitch cam 103 continues to press down after the eyebrow cam 104 to finish the looping process, and the position of the stitch cam determines the size of a new loop and the density of the fabric; the central triangle 105 and one eyebrow triangle 104 exit from work, the eyebrow triangle 104 enters into work state and moves through the machine head to be used for knitting participation work of anti-rest knitting, the left and right eyebrow triangles 104 enter into work state to realize rest knitting after exiting from work state, and the central push block controls whether the eyebrow triangle participates in work or not; the yarn feeding device comprises a yarn guide, wherein the yarn guide is used for guiding yarn to make reciprocating yarn guiding movement so as to finish twisting of the yarn.
The eyebrow triangle 104 of the computerized flat knitting machine is divided into two blocks, a central triangle 105 is added and can move vertically to the needle bed, and the center triangle 105 is controlled to enter or exit the working state by a rotary push block and a central push block respectively, so that resting knitting and automatic guiding back are realized, the rotary push block is in an intermediate state, the left and right eyebrow triangles 104 are in the working position, if the left and right eyebrow triangles 104 rotate leftwards, the right eyebrow triangle 104 exits from working, when the central push block pushes leftwards, the central triangle 105 exits from working, and when the central triangle 105 pulls rightwards, the central triangle 105 enters into the working state.
The yarn guide of the computerized flat knitting machine comprises a yarn guide body, wherein the yarn guide body comprises a connecting part 1 and a yarn guide part 2 detachably connected with the connecting part 1, a connecting groove 4 is concavely arranged on one side of the connecting part 1, a rotating shaft assembly is rotatably connected to the upper middle part of the side wall of the connecting groove 4, a pressure spring 8 is transversely arranged in the middle of the other side wall of the connecting groove 4, one end of the pressure spring 8 is connected to the rotating shaft assembly, the rotating shaft assembly comprises a rotating shaft sleeve 15, a rotating shaft handle 5 longitudinally arranged at the bottom of the rotating shaft sleeve 15 and a claw 6 transversely arranged in the middle of the rotating shaft sleeve 15, the claw 6 comprises a fixed end fixedly connected with the rotating shaft sleeve 15 and a connecting end detachably connected with the yarn guide part 2, the connecting end of the claw 6 is cylindrical, a rack connecting port 11 is formed in the upper part of the connecting end of the claw 6, and more than one rack 10 is convexly arranged on the side wall of the rack connecting port 11; the bottom of the yarn guide part 2 is concavely provided with a fixed groove 3 inwards, the fixed groove 3 is semicircular, the front end of the fixed groove 3 is internally provided with a square fixed opening 9, more than one gear 12 is arranged in the fixed opening 9, the inner wall of the fixed groove 3 is connected with a pressing plate 13 through a tension spring 14, the pressing plate 13 is semicircular, and the inner side surface of the pressing plate 13 is in arc transition connection with one end surface of the pressing plate; the clamping jaw 6 is arranged in the fixing groove 3, the rack 10 is positioned in the fixing opening 9 and is meshed with the gear 12, and the inner side surface of the pressing plate 13 is tightly attached to the outer side wall of the connecting end of the clamping jaw 6.
The yarn guiding part 2 is provided with a yarn guiding groove 7.
The rotating shaft handle 5 comprises a vertical section connected with the rotating shaft sleeve 15 and a bending section connected to the lower portion of the vertical section, an inner included angle between the vertical section and the bending section of the rotating shaft handle 5 is larger than 90 degrees, and the vertical section and the bending section of the rotating shaft handle 5 are both arranged in the connecting groove 4.
The upper middle parts of the two side walls of the connecting groove 4 are respectively provided with a rotating shaft 16, and the rotating shafts 16 are sleeved in the rotating shaft sleeves 15; the distance between the two side walls of the connecting groove 4 is larger than the length of the rotating shaft sleeve 15, and the inner distance between the two rotating shafts 16 is smaller than the length of the rotating shaft sleeve 15.
The distance between the tooth tips of the gear 12 and the junction between the fixed port 9 and the fixed groove 3 is equal to the tooth length of the rack 10.
When the yarn guide body needs to be replaced, the bending section of the rotating shaft handle 5 is pushed to move into the connecting groove 4, the compression spring 8 is compressed, the rack 10 and the gear 12 at the connecting end of the claw 6 are separated and are not meshed, the rack 10 is moved out of the fixing opening 9, the connecting end of the claw 6 slides out along the fixing groove 3, the claw 6 slides out of the fixing groove 3, the pressing plate 13 tightly attached to the outer side wall of the connecting end of the claw 6 is driven by the compression spring 14 to compress, then the claw 6 slides out of the yarn guide part 2, the yarn guide part 2 is separated from the connecting part 1, the rotating shaft handle 5 is loosened, the rotating handle 5 is driven by the compression spring 8 to restore to the initial state, and replacement operation of the yarn guide part 2 or the connecting part 1 can be performed.
It is worth noting that, when the yarn guide body is required to be fixed after replacement, the bending section of the rotating shaft handle 5 is pulled to move outwards to the connecting groove 4, the connecting end of the claw 6 enters into the fixed groove 3 along the inner side surface of the pressing plate 13 and the arc transitional joint of one end surface of the connecting section, then enters into the fixed opening 9 again, the rack 10 and the gear 12 are meshed and fixed, the inner side surface of the pressing plate 13 is tightly attached to the outer side wall of the connecting end of the claw 6 for reinforcement, the rotating shaft handle 5 is loosened, the pressure spring 8 in the connecting groove 4 is restored to an initial state, the pressure spring 8 plays a buffering role and a supporting and connecting role, and the random swing of the rotating shaft handle 5 is avoided, and the meshing effect of the rack 10 and the gear 12 is influenced.
The material of the tooth of rack 10 is iron, and the tooth end coating magnetic paint of gear 12, rack 10 and gear 12 adsorb the connection on the basis of meshing connection, and rack 10 and gear 12 are connected more firmly, make connecting portion 1 and yarn guide portion 2 connect more firmly then, guarantee the stability when the operation is used.
The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, so that all equivalent changes or modifications made by the technical solutions described in the claims of the present invention should be included in the claims of the present invention.

Claims (5)

1. The computerized flat knitting machine comprises a control system, a machine head driver, a needle discharging plate, a wire feeding device, a wire breaking device, a high-position roller device, a pair of roller devices and a cam device, and is characterized in that the cam device comprises a needle lifting cam, a yarn bending cam, an eyebrow cam and a center cam, wherein the needle lifting cam is a left needle lifting cam and a right needle lifting cam, the yarn bending cam is a left yarn bending cam and a right yarn bending cam, and the eyebrow cam is a left eyebrow cam and a right eyebrow cam; the left needle lifting cam and the right needle lifting cam are matched with the stitch cam to form a knitting motion track, the knitting is pushed to ascend to participate in work through the movement of the machine head, and the needle lifting cam switch controls the needle lifting cam to enter or exit from a working state; after the needle pushing cam plays a role of the needle pushing cam, continuously pushing the butt to enable knitting to ascend, opening a needle tongue by a loop and sliding the needle tongue onto a needle bar, and finishing loop withdrawal; the eyebrow triangle changes the movement direction of knitting, so that the knitting descends, the yarn filling process is completed, and the knitting is prevented from channeling upwards; the stitch cam continues to press the knitting to descend after the eyebrow cam, and the position of the stitch cam determines the size of a new loop and the density of the fabric; the central triangle and one eyebrow triangle exit work, the eyebrow triangle enters into the working state and moves through the machine head to be used for knitting participation work of reverse rest knitting, and the left and right eyebrow triangles enter into the working state after exiting from the working state to realize rest knitting; the yarn feeding device comprises a yarn guide, wherein the yarn guide is used for guiding yarn to make reciprocating yarn guiding movement so as to finish twisting of the yarn;
the yarn guide comprises a yarn guide body, the yarn guide body comprises a connecting part and a yarn guide part, the connecting part is detachably connected with the yarn guide part, a connecting groove is concavely formed in one side of the connecting part, a rotating shaft assembly is rotationally connected to the middle part of the upper side wall of the connecting groove, a pressure spring is transversely arranged in the middle of the other side wall of the connecting groove, one end of the pressure spring is connected to the rotating shaft assembly, the rotating shaft assembly comprises a rotating shaft sleeve, a rotating shaft handle longitudinally arranged at the bottom of the rotating shaft sleeve and a clamping jaw transversely arranged in the middle of the rotating shaft sleeve, the clamping jaw comprises a fixed end fixedly connected with the rotating shaft sleeve and a connecting end detachably connected with the yarn guide part, the connecting end of the clamping jaw is cylindrical, a rack connecting port is formed in the upper part of the connecting end of the clamping jaw, and more than one rack is outwards protruded from the side wall of the rack connecting port; the bottom of the yarn guide part is concavely provided with a semicircular fixing groove, the front end of the fixing groove is internally provided with a square fixing opening, more than one gear is arranged in the fixing opening, the inner wall of the fixing groove is connected with a pressing plate through a tension spring, the pressing plate is semicircular, and the inner side surface of the pressing plate is in arc transition connection with one end surface of the pressing plate; the clamping jaw is arranged in the fixing groove, the rack is positioned in the fixing opening and is meshed with the gear, and the inner side face of the pressing plate is tightly attached to the outer side wall of the connecting end of the clamping jaw.
2. The computerized flat knitting machine of claim 1, wherein the yarn guide is provided with yarn guide grooves.
3. The computerized flat knitting machine of claim 1, wherein the rotating shaft handle comprises a vertical section connected with the rotating shaft sleeve and a bending section connected to the lower part of the vertical section, an internal included angle between the vertical section and the bending section of the rotating shaft handle is larger than 90 degrees, and the vertical section and the bending section of the rotating shaft handle are both arranged in the connecting groove.
4. The computerized flat knitting machine of claim 1, wherein the upper middle parts of the two side walls of the connecting groove are respectively provided with a rotating shaft, and the rotating shafts are sleeved in the rotating shaft sleeves; the distance between the two side walls of the connecting groove is greater than the length of the rotating shaft sleeve, and the inner distance between the two rotating shafts is smaller than the length of the rotating shaft sleeve.
5. The computerized flat knitting machine of claim 1, wherein the tooth tip of the gear is spaced from the junction between the fixed orifice and the fixed slot by a distance equal to the tooth length of the rack.
CN201810143189.8A 2018-02-11 2018-02-11 Computerized flat knitting machine Active CN108239820B (en)

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CN201810143189.8A CN108239820B (en) 2018-02-11 2018-02-11 Computerized flat knitting machine

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Application Number Priority Date Filing Date Title
CN201810143189.8A CN108239820B (en) 2018-02-11 2018-02-11 Computerized flat knitting machine

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CN108239820B true CN108239820B (en) 2023-12-22

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002327358A (en) * 2001-04-27 2002-11-15 Shima Seiki Mfg Ltd Flat knitting machine equipped with movable yarn-guiding member
CN2542691Y (en) * 2002-02-07 2003-04-02 福建红旗股份有限公司 Cam combination of flat knitting machine and control device thereof
CN1441867A (en) * 2000-02-23 2003-09-10 威廉·斯蒂汶·斯皮尔门 Method and machine for rectilinear knitting for knitting seamless tubular fabric
WO2005024106A1 (en) * 2003-09-02 2005-03-17 Shima Seiki Mfg., Ltd. Weft knitting machine with movable yarn guide member
CN202359308U (en) * 2011-12-12 2012-08-01 宁波慈星股份有限公司 Yarn guider of computerized flat knitting machine
WO2015048924A1 (en) * 2013-10-06 2015-04-09 王圣之 Flat knitting machine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6834517B1 (en) * 2003-06-05 2004-12-28 Precision Products Co. Inc. Yarn feeding system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1441867A (en) * 2000-02-23 2003-09-10 威廉·斯蒂汶·斯皮尔门 Method and machine for rectilinear knitting for knitting seamless tubular fabric
JP2002327358A (en) * 2001-04-27 2002-11-15 Shima Seiki Mfg Ltd Flat knitting machine equipped with movable yarn-guiding member
CN2542691Y (en) * 2002-02-07 2003-04-02 福建红旗股份有限公司 Cam combination of flat knitting machine and control device thereof
WO2005024106A1 (en) * 2003-09-02 2005-03-17 Shima Seiki Mfg., Ltd. Weft knitting machine with movable yarn guide member
CN202359308U (en) * 2011-12-12 2012-08-01 宁波慈星股份有限公司 Yarn guider of computerized flat knitting machine
WO2015048924A1 (en) * 2013-10-06 2015-04-09 王圣之 Flat knitting machine

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