Invention content
It is described two-way to scrape in consideration of it, the present invention provides a kind of novel two-way doctor blade device for textile printing machine
Knife system can be used in solving above-mentioned technical problem.
The two-way doctor blade device for textile printing machine includes:Doctor assemblies, the doctor assemblies include knife rest, two
A scraper and corresponding scraper pressing plate, the knife rest extend longitudinally, and the knife rest has groove in the side towards roller,
The groove forms the space of liquid for accommodating and being supplied to the roller, described two scrapers in a manner that point of a knife is opposite obliquely
Mounted on horizontal direction both sides of the opening of the groove and extendable in the longitudinal direction, the scraper pressing plate by described for scraping
Knife is pressed on the knife rest;End part seal component, the end part seal component are placed at two longitudinal ends of the knife rest,
For sealing the two of the doctor assemblies longitudinal ends;Shift mechanism, the shift mechanism has pivotable member, for making
Doctor assemblies pivot movement between operating position and off-position is stated, wherein, in the operating position, the scraper pressure
It leans against on roller, and roller surface and end part seal component one between two scrapers and the two scrapers of the doctor assemblies
It rises and forms enclosed liquid containing chamber, in the off-position, the doctor assemblies are detached with the roller;With the machine of adjusting
Structure, the regulating mechanism is for the contact pressure when doctor assemblies are in the operating position between adjusting scraper and the roller
Power.
Preferably, the pivotable member of the shift mechanism is arranged at the lateral first end of the two-way doctor blade device,
The regulating mechanism is arranged at the lateral the second end opposite with the lateral first end.
Preferably, the regulating mechanism includes nut screw mechanism and fixed to the adjustment portion on the doctor assemblies, leads to
The interaction of nut screw mechanism and the adjustment portion is crossed to carry out the adjusting of the contact.
Preferably, the nut screw mechanism includes nut part and adjusting screw rod, and the nut part is fixed to described
On the mounting bracket of two-way doctor blade device, one end of the adjusting screw rod compresses the adjustment portion, wherein, by relative to the spiral shell
Auxiliary assembly screws the adjusting screw rod and it is made to interact with the adjustment portion, so as to make the doctor assemblies relative to described
Roller moves, and then realizes the adjusting of the contact between scraper and roller.
Preferably, the adjusting screw rod direction makes direction of the doctor assemblies far from the roller compress the adjustment portion.
Preferably, the two-way doctor blade device further includes locking mechanism, and the locking mechanism is used to lock the scraper group
The operating position of part.
Preferably, the locking mechanism includes locking nut, the locking nut and the adjusting screw rod thread connection,
Locked position realizes the locking of doctor assemblies operating position.
Preferably, described two scrapers are respectively inverse type scraper and positive formula scraper, wherein, the inverse type scraper is used
In wiping the surplus liquid that is supplied on the roller off, the forward direction formula scraper is for removing the impurity on the roller and carry out close
Envelope.
Preferably, the pivotable member of the shift mechanism is arranged at the lateral first end of the two-way doctor blade device,
The regulating mechanism is arranged at the lateral the second end opposite with the lateral first end, and wherein, the inverse type
Scraper is set close to the lateral first end of the two-way doctor blade device, and the forward direction formula scraper is close to the two-way doctor blade device
Lateral the second end setting.
Preferably, the scraper into contact angle of the inverse type scraper is between 120 ° to 160 °.
Preferably, the scraper into contact angle of the positive formula scraper is between 20 ° to 60 °.
Preferably, scraper edge sharp side has the oblique angle between 20-40 °.
Preferably, the roller is printing plate cylinder, and the scraper edge sharp side is not parallel with the phase section of the printing plate cylinder.
Preferably, the roller is applicator roll or anilox roll, the scraper edge sharp side and the applicator roll or anilox roll
Phase section is parallel.
Preferably, the scraper is made of stainless steel material, and the thickness of the scraper is typically in the range of 0.15 millimeter and arrives
Between 0.20 millimeter.
Preferably, the end part seal component is mounted in the groove of the knife rest in an interference fit.
Preferably, the end part seal component is made of two clamping plates, is disposed between described two clamping plates close
Closure material.
Preferably, the sealing material is polyurethane rubber.
Preferably, the two-way doctor blade device further includes constant-temperature heating system, and the constant-temperature heating system is used for by described in
The temperature of black chamber is maintained between room temperature and 40 degrees Celsius.
The present invention also provides a kind of textile printing machine, the textile printing machine includes two-way scraper dress according to the present invention
It puts.
Compared with existing doctor blade device, two-way doctor blade device of the invention has the advantages that:Due to liquid containing
Chamber completely encloses, and avoids the volatilization of ink or slurries aqueous solvent when in use, stabilizes the coloured light of long-time high-volume stamp
Form and aspect terminate the adjoint bubble-related issues occurred during use;In addition, wiping or scrape slurry uniformly, it is clean, there is no raffinate streams
The problem of dropping down;Liquid circulation in liquid containing chamber is more smooth, can adapt to the production of high speed condition.
In addition, the regulating mechanism of the two-way doctor blade device of the present invention can be when doctor assemblies be in operating position to scraper
Contact between roller is fine-tuned, so as to accurately adjust the contact to desired pressure limit
It is interior;Meanwhile the regulating mechanism number of components is few, simple in structure, not only arranged but also saved into convenient for the structure of two-way doctor blade device
This.
Specific embodiment
Below by attached drawing and row illustrative embodiments, technical scheme of the present invention is described in further detail.It needs
It is noted that any technical characteristic and any technical solution in the present embodiment do not limit the scope of the invention,
It is thinkable any equivalent or replace that protection scope of the present invention should not make the creative labor institute including those skilled in the art
Generation technique scheme.
In the present specification, with reference to Fig. 1, the axially extending direction along printing plate cylinder that longitudinal direction refers to, horizontal direction
Refer to the direction perpendicular to the longitudinal direction and in the paper plane residing for Fig. 1, lateral refers to vertically
In the direction of the longitudinal direction and horizontal direction.In addition, top and bottom are only used for representing the opposite position of each component in Fig. 1
It puts, without representing its position in actual use.
For the sake of for convenience, below in an example for being carried out for the two-way doctor blade device of printing plate cylinder
Description, it is to be appreciated that two-way doctor blade device according to the present invention can be used for the roller that other need surface to liquid, such as to fabric
The applicator roll (anilox roll) of starching or wetting transfer damper applicator roller of temporary carrier etc., and details are not described herein.
As shown in Figure 1, according to one embodiment of present invention, two-way doctor blade device 1 of the invention include doctor assemblies 10,
Shift mechanism 20, regulating mechanism 30 and retaining mechanism 40.
Doctor assemblies 10 include 11, two scrapers 12 of knife rest and two scraper pressing plates 13.
As shown in Figure 1, knife rest 11 is extendable in the longitudinal direction.Knife rest 21 has side along longitudinal direction in face of the side of printing plate cylinder
To the groove 14 of extension, it is used to form the accommodation space for accommodating ink.The opening of the groove 14 is rectangular, and landform placed in the middle
Into on knife rest 11.
Described two scrapers 12 are extendable in the longitudinal direction, and are arranged in the both sides of the opening of the groove 14 of knife rest 11.
Specifically, as shown in Fig. 2, described two scrapers 12 are in tilted layout in a manner that point of a knife is opposite, so that the point of a knife of scraper is with spy
Fixed scraper into contact angle is contacted with the surface of printing plate cylinder.Wherein, the scraper into contact angle refer to printing plate cylinder scraper with
Circumference tangential velocity direction and scraper extended line (its length extending direction perpendicular to scraper and edge at printing plate cylinder contact point
From scraper knife spine to the direction of scraper point of a knife extend) angle.
Referring to attached drawing 3, according to the size at scraper into contact angle, it is (or reverse that described two scrapers 12 can be referred to as inverse type
Formula) scraper 121 and positive formula scraper 122.The effect of inverse type scraper 121 is the extra ink wiped off on printing plate cylinder, so as to
Supply ink needed for stamp is provided, and the effect of positive formula scraper 122 is mainly used for sealing and removes the ink of remnants with
The impurity of accumulation.
The scraper into contact angle of inverse type scraper 121 is more than 90 °, in this way, scraper can play the ink on printing plate cylinder
Gouging-scraping action, and ink can apply scraper pressure against on the surface of printing plate cylinder, wiping effect is preferable, and alleviates
The abrasion of scraper and printing plate cylinder.In addition, since inverse type scraper and printing plate cylinder are into obtuse angle, the ink between scraper and roller
It will not accumulate, so that the ink circulation in liquid containing chamber is more smooth.
In an embodiment of the present invention, the scraper into contact angle of positive formula scraper 122 is between 20 ° to 60 °.Preferably,
It the scraper into contact angle of positive formula scraper can be between 30 ° to 50 °.It is highly preferred that the scraper into contact angle of positive formula scraper can
Think 45.
In an embodiment of the present invention, the scraper into contact angle of inverse type scraper 121 is between 120 ° to 160 °.It is preferred that
Ground, the scraper into contact angle of inverse type scraper can be between 130 ° to 150 °.It is highly preferred that the scraper into contact of inverse type scraper
Angle can be 135 °.
At one end that scraper is contacted with printing plate cylinder (i.e. that end of scraper edge), what scraper was extended longitudinally with one
End face, i.e. scraper edge sharp side, the scraper edge sharp side have the oblique angle between 20-40 °.When scraper is applied to printing
During roller, the scraper edge sharp side is not parallel with the phase section of printing plate cylinder, forms the effect that point is scraped or line is scraped in this way, to prevent
Only scrape it is unclean, generate phenomena such as knife silk.(it is applied to coating, starching function when scraper is applied to applicator roll or anilox roll
When), the scraper edge sharp side is parallel with the phase section of applicator roll or anilox roll, so as to the effect that forming face is scraped, so that applying
Cloth or starching are uniform.In this case, the interface width that scraper edge sharp side is formed with applicator roll or anilox roll is generally
1-2mm。
In addition, the scraper can be made of stainless steel material.The thickness of the scraper be typically in the range of 15 to 20 it
Between (between 0.15 millimeter to 0.20 millimeter).
Two scraper pressing plates 13 are respectively used to corresponding scraper 12 being pressed on knife rest 11.In the embodiment of the present invention
In, scraper 12 is pressed on knife rest 11 by scraper pressing plate 13 by screw.
End part seal component 15 is separately installed at two longitudinal ends of knife rest 11.The end part seal component 15 with
The mode of interference fit is mounted in the groove 14 of knife rest 11, is sealed for two longitudinal ends to doctor assemblies.Institute
It states end part seal component 15 and includes two clamping plates 3, sealing material 4 is fixed among described two clamping plates 3.It can pass through
The sealing material is fixed among described two clamping plates by bolted mode.
Traditionally, sealing material uses foam encapsulating material, such as foamed plastics etc..Foam encapsulating material is to determine door width
, there are the defects of short life.In an embodiment of the present invention, sealing material 4 is polyurethane rubber so that sealing material 4
It can be repeatedly used for a long and can adjust the door width of sealing material 4.
According to construction above, when doctor assemblies are pressed against on printing plate cylinder, by between described two scrapers 12
Printing plate cylinder surface, 11 both ends of two scrapers 12, the groove 14 of knife rest 11 and knife rest two end part seal components 15 together
Form the black chamber of closing.
According to an embodiment of the invention, two-way doctor blade device 1 of the invention further includes two and is arranged in doctor assemblies
Shift mechanism 20 at 10 two longitudinal ends, for enabling doctor assemblies 10 by moving pivotally in operating position and non-
It is moved between operating position.Wherein, in the operating position, the scraper is pressed against on the printing plate cylinder, and scraper
Component forms enclosed black chamber together with the printing plate cylinder surface between two scrapers 12;In the off-position,
The doctor assemblies are detached with the printing plate cylinder.
Each shift mechanism 20 includes pivotable member, for making doctor assemblies 10 pivotably in operating position
It is rotated between off-position.In an embodiment of the present invention, the pivotable member is axis and bearing assembly, each bearing group
Part includes bearing 21, bearing holder (housing, cover) 22.In addition, bearing assembly can also include shaft end cover board 23 and boring cover 24.
Bearing assembly is mounted on one end of the first pile crown (axis) 8.The other end of first pile crown 8 be fixed on support plate 6
In the first end (being in Fig. 1 lower end) of horizontal direction.Support plate 6, which is bolted, to be fixed on moveable rack and (does not show
Go out) on.
Pivotable member is connected to the doctor assemblies via connector.In an embodiment of the present invention, on bearing holder (housing, cover) 22
It is fixed with adjustable plate 7.The first end (being in Fig. 1 lower end) in horizontal direction of adjustable plate 7, which is bolted, is fixed on institute
It states on bearing holder (housing, cover) 22.The longitudinal end of the doctor assemblies 10 is fixed to adjustable plate 7 via end plate 2.In this way, realize pivot part
Part to doctor assemblies connection.
The both ends of second pile crown (axis) 9 connect the second end (being in Fig. 1 upper end) in horizontal direction of adjustable plate 7 respectively
With the second end (being in Fig. 1 upper end) in horizontal direction of support plate 6.The second end of the adjustable plate 7 and support plate 6 is distinguished
It is opposite with their first end in horizontal direction.
According to construction above, doctor assemblies 10 can be via adjustable plate 7 and around the pivotable member (bearing assembly)
It pivots, so as to fulfill the movement between operating position and off-position.When doctor assemblies are moved in its operating position,
Doctor assemblies can be fixed in its operating position by various common fixing devices.In an embodiment of the present invention, lead to
It crosses matched threaded hole on fixed screw rod and doctor blade device and rack doctor assemblies are fixed in operating position.
When needing doctor assemblies being moved to off-position from operating position, back out it is described for fixed screw rod, by described
Shift mechanism is pivoted mobile.
According to an embodiment of the invention, two-way doctor blade device 1 of the invention also has there are two regulating mechanism 30, for adjusting
Contact between the scraper and printing plate cylinder of the doctor assemblies 10.Described two regulating mechanisms 30 are located at the scraper respectively
At two longitudinal ends of component 10.In addition, each regulating mechanism 30 is located at and pivotable member place in a lateral direction
The opposite other end in one end, i.e.,:The regulating mechanism 30 is located at the second end in horizontal direction of adjustable plate 7.
As shown in figures 1 and 3, the regulating mechanism 30 includes adjusting screw rod 31 and fixed plate 32.Fixed plate 32 is along longitudinal direction
Direction between support plate 6 and adjustable plate 7, and far from printing plate cylinder side on.The fixed plate 32 is fixed on double
On doctor blade device, such as it is bolted that be fixed on the second end in horizontal direction of adjustable plate 7 (be upper in Fig. 1
End).
Adjusting screw rod 31 along lateral through the second pile crown 9, and with 9 thread connection of the second pile crown.Adjusting screw rod 31
Front end towards the fixed plate 32.
In this way, when needing to adjust the contact between the scraper and printing plate cylinder of doctor assemblies 10, it can be by suitable
Hour hands screw the adjusting screw rod 31 counterclockwise, it is made to be moved along lateral toward and away from fixed plate 32.
For contact between scraper and printing plate cylinder is excessive, at this point, screwing adjusting screw rod 31 makes it along lateral
It is moved towards fixed plate 32 in direction.The front end of adjusting screw rod 31 compresses fixed plate 32, and towards making doctor assemblies far from galley
The direction of roller pushes fixed plate 32.Since fixed plate 32 is fixed on adjustable plate 7, so that adjustable plate 7 is around pivot
Component is pivoted to the direction far from printing plate cylinder.In this way, doctor assemblies 10 due to adjustable plate 7 pivot and to far from printing plate cylinder
Direction movement, so as to reduce the contact between scraper and printing plate cylinder.
The regulating mechanism 30 of the present invention can be used for after doctor assemblies are moved to by shift mechanism in operating position
Contact between scraper and printing plate cylinder fine-tunes.By adjusting screw rod 31 to the pushing of fixed plate 32, simultaneously
With reference to the pivotable member of shift mechanism so that the pivotable member that doctor assemblies can surround shift mechanism carries out Small-angle Rotation,
So as to which the contact of scraper and printing plate cylinder is accurately adjusted in desired pressure limit.
In addition, the regulating mechanism 30 of the present invention is used only 32 two components of adjusting screw rod 31 and fixed plate and combines displacement
The existing pivotable member of mechanism is adjusted.Therefore, regulating mechanism number of components of the invention is few and structure is very simple.This
Sample is avoided using other individually regulating mechanisms of complexity in doctor blade device, so as to both be convenient for the knot of two-way doctor blade device
Structure arrangement saves cost again.
In an embodiment of the present invention, as shown in figure 3, the two-way doctor blade device 1 of the present invention further includes two locking mechanisms
40, for locking the operating position regulated of doctor assemblies.Each locking mechanism 40 includes locking nut 41, locking screw
Handlebar 42 is installed on mother 41.The locking nut 41 is run through by the adjusting screw rod 31, and with 31 screw thread of adjusting screw rod
Connection.The locking nut 41 is located at the side opposite with fixed plate 32 relative to the second pile crown 9.In other words, the locking screw
Mother 41 and fixed plate 32 are located at the both sides of the second pile crown 9 along lateral respectively.
When adjusting screw rod 31 is adjusted to suitable position, the locking nut 41 is rotated by handlebar 42, makes lock
Tight screw thread 41 is tightly against the second pile crown 9, so as to the good operating position of lock adjustment.
Although being not shown in the accompanying drawings, the two-way doctor blade device 1 of the present invention can also include constant-temperature heating system, institute
Constant-temperature heating system is stated for black chamber temperature to be maintained room temperature between 40 degrees Celsius.In this way, can be maintained at ink needs
The temperature wanted avoids influence of the seasonal environment temperature for ink, is conducive to keep the stabilization of press quality.In addition, preheating
Ink it is faster dry after outside air is contacted, so as to adapt to the production of high speed condition.
Although describe the pivotable member and regulating mechanism of longitudinal one end of two-way doctor blade device, this field skill with reference to the accompanying drawings
Art personnel are contemplated that longitudinal other end in the two-way doctor blade device according to the present embodiment can set corresponding pivotable member
And regulating mechanism, details are not described herein.
Although describing the present invention with reference to specific exemplary embodiment, the present invention is not by these exemplary realities
Apply the limitation of example.It will be recognized that those skilled in the art can not depart from the present invention by claims or
These exemplary embodiments are changed and modification in the case of its equivalents limited range and spirit.