CN108237124A - A kind of hydraulic system sectional flushing system - Google Patents
A kind of hydraulic system sectional flushing system Download PDFInfo
- Publication number
- CN108237124A CN108237124A CN201611215010.2A CN201611215010A CN108237124A CN 108237124 A CN108237124 A CN 108237124A CN 201611215010 A CN201611215010 A CN 201611215010A CN 108237124 A CN108237124 A CN 108237124A
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- China
- Prior art keywords
- bye
- pass
- line
- hydraulic
- flushing
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The present invention provides a kind of hydraulic system sectional flushing system, including main line system [2], it is characterised in that：Main line system [2] is equipped with bye-pass system [5], bye-pass system [5] includes bye-pass system flush device [10], branch roads system [11] after valve platform, bye-pass in-line [9] and bye-pass vent line [12], bye-pass in-line [9] is connected with main line vent line [13], bye-pass vent line [12] is connected with main line in-line [4], bye-pass system flush device [10] one end connecting branch road in-line [9], other end connecting branch road vent line [12], branch roads system [11] is connect with bye-pass system flush device [10] after valve platform.The beneficial effects of the invention are as follows flushing device utilization rate is improved, hydraulic pressure washing time is saved, improves working efficiency, the construction period is saved, suitable for the flushing of the various hydraulic system pipelines of every profession and trade.
Description
Technical field
The invention belongs to pipe flushing field, more particularly, to a kind of hydraulic system sectional flushing system.
Background technology
With the quickening of nation-building speed, all kinds of industries are all rapidly developing, and hydraulic system is used in all kinds of industries
In, all kinds of engineerings are required for hydraulic system and its cooperation, and hydraulic system is shuttled as human blood in each equipment
Between, hydraulic system requires height in installation process to pipe cleanness, once the cleannes of hydraulic system pipeline are unsatisfactory for wanting
It asks, the impacted abrasion for being not only fluid, but will causing machine element in itself further injures the operation of whole system,
The halt production of whole production line even can be caused, and how more rapid and better to complete the flushing work of hydraulic system pipeline, is for many years
Carry out the common problem of major construction unit.
The flushing of hydraulic system needs entire hydraulic system whole once mounting mostly using the method integrally rinsed at present
After hydraulic valve platform is removed, make it is interim rinse header, using a large amount of temporary connector and valve, utilize a set of large-scale punching
Pumping plant is washed to be rinsed.This mode is time-consuming and laborious, cumbersome, the interim pipeline waste of resource of manipulation, is extremely difficult to preferably rinse
Effect, and main line and bye-pass must be installed all can just be rinsed work, cause washing time longer, flushed
Flushing device utilization rate is relatively low in journey.
Invention content
In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a kind of hydraulic system sectional flushing system, Neng Gouti
High flushing device utilization rate saves hydraulic pressure washing time, improves working efficiency, saves the construction period, and suitable for every profession and trade
The flushing of various hydraulic system pipelines.
In order to solve the above technical problems, the technical solution adopted by the present invention is：A kind of hydraulic system sectional flushing system, packet
Flusher and main line system are included, the main line system is equipped with bye-pass system, and the bye-pass system includes branch
Branch roads system, bye-pass in-line and bye-pass vent line after appartus for flushing piping system, valve platform, the bye-pass in-line
It is connected with main line vent line, the bye-pass vent line is connected with main line in-line, the bye-pass system flush dress
Put one end connection bye-pass in-line, the other end connection bye-pass vent line, branch roads system after the valve platform
It is connect with the bye-pass system flush device.
Branch roads system includes branch after oil inlet endless tube, fuel-displaced endless tube and valve platform after the valve platform, the oil inlet endless tube and
The fuel-displaced endless tube is connected on the bye-pass system flush device, and branch one end is connected to the oil inlet after the valve platform
On endless tube, the other end is connected on the fuel-displaced endless tube.
Branch is one or more after the valve platform.
The bye-pass vent line is equipped with sampling valve.
Main road sampling valve is provided at the main line oil inlet.
The flusher is connected with the connection mode of the main line system using flanged joint or hose.
Flushing pump is provided on the main line vent line.
The bye-pass system is one or more.
Another aspect of the present invention provides the purging method of above-mentioned hydraulic system sectional flushing system.The system is used for hydraulic pressure
System is rinsed cleaning, includes the following steps：
A. it constructs respectively the main line system and the bye-pass system according to engineering hydraulic pipeline construction drawing, by liquid
Pressure valve platform unloads, and loads onto the fuel-displaced endless tube and the oil inlet endless tube, installs branch after the valve platform；
B. according to the corresponding bye-pass system flush device of the pipe capacity of each bye-pass system selection, and with
The bye-pass system connection；
C. start to rinse, general washing time is 72 hours or more, starts to start in the 15-30 minutes after rinsing in circuit
The filter of the flusher and the bye-pass system flush device is detected using ocular estimate, it hereafter can be with the reduction of dirt
The interval time accordingly checked, until continuous 1 hour solid pollutant being visible by naked eyes on the filter of filtering is closed to rinse
Lattice；
D. it is examined using granule counting method, sample liquid is acquired by the main road sampling valve, is compared with national standard.
The invention has the advantages and positive effects that：Due to the adoption of the above technical scheme, identical manifold system is faced
When loop system can reuse, save a large amount of construction materials；Applicable flusher is selected according to the size of dividing system,
Improve flushing device utilization rate；Each system individually sets up individually i.e. flushable, saving hydraulic pressure washing time, raising working efficiency；
Washing time can form time free hold according to each system, be completely formed without waiting for big system, save the construction period；Using
Extensively, suitable for the flushing of the various hydraulic system pipelines of every profession and trade.
Description of the drawings
Fig. 1 is the structure diagram of the present invention
Fig. 2 is the purging method flow chart of the present invention
In figure：
1st, flusher；2nd, main line system；3rd, main road sampling valve；4th, main line in-line；5th, bye-pass system；6th, valve
Branch after platform；7th, fuel-displaced endless tube；8th, oil inlet endless tube；9th, bye-pass in-line；10 bye-pass system flush devices；11st, after valve platform
Branch roads system；12nd, bye-pass vent line；13rd, main line vent line；14th, flushing pump；15th, sampling valve.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and examples.
As shown in Figure 1, a kind of hydraulic system sectional flushing system, it includes flusher 1 and main line system 2, rinses
Device 1 is connected in main line system 2, and main line system 2 is divided for main line in-line 4 and main line vent line 13, main line
Parallel connection is connected to bye-pass system 5 in system 2, and bye-pass system 5 includes branch roads system after bye-pass system flush device 10, valve platform
11st, bye-pass in-line 9 and bye-pass vent line 12, bye-pass in-line 9 are connected with main line vent line 13, and bye-pass is fuel-displaced
Road 12 is connected with main line in-line 4,10 one end connecting branch road in-line 9 of bye-pass system flush device, other end connection
Bye-pass vent line 12, branch roads system 11 is connect with bye-pass system flush device 10 after valve platform.It is set on main line vent line 13
It is equipped with flushing pump 14.
Branch roads system 11 includes branch 6 after oil inlet endless tube 8, fuel-displaced endless tube 7 and valve platform after valve platform, oil inlet endless tube 8 and fuel-displaced
Endless tube 7 is connected on the bye-pass system flush device 10, and flanged joint or hose connection, valve can be used in connection mode
6 one end of branch is connected on oil inlet endless tube 8 after platform, and the other end is connected on fuel-displaced endless tube 7.
It according to different actions, is rinsed respectively in order to which different system can be achieved, branch and bye-pass system after valve platform
It may be configured as multiple.
In order to facilitate detection flushing effect, and facilitate the flushing effect for detecting different sections, record personnel is facilitated to sample
The flushing situation of each section is recorded, main road sampling valve 3 is provided at main line in-line 4, bye-pass vent line 12 is set
There is sampling valve 15.
In order to realize sectional flushing, and can be by the suitable flusher of structure choice of each branch, at each
Road is separately installed with bye-pass system flush device 10.
Flusher 1 is generally connected with the connection mode of main line system 2 using flanged joint or hose.
The irrigation flow rate of scouring media should make liquid in turbulent condition and improve as far as possible；Scouring media is generally according to pipeline
Using the special scouring media of correspondence, temperature is rinsed at 40-50 DEG C；It can be by external force vibration system in order to strengthen flushing effect during flushing
System such as taps pipeline with wooden stick.
As shown in Fig. 2, when wanting flushing of hydraulic system, construct respectively supervisor first, in accordance with engineering hydraulic pipeline construction drawing
Road system 2 and bye-pass system 5, hydraulic valve platform is unloaded, and is loaded onto fuel-displaced endless tube 7 and oil inlet endless tube 8, is installed branch after valve platform
6；Further according to the corresponding bye-pass system flush device 10 the most suitable of pipe capacity selection of each bye-pass system 5, and with branch
Pipe-line system 5 connects, and flanged joint may be used here, hose connection can also be used, after any one system construction
Proceed by flushing, the manifold system after valve platform is if any same structure, and loop system makes a set of, and loop system repeats
It uses；Start to rinse later, general washing time is 72 hours or more, starts to start in the 15-30 minutes after rinsing in circuit
Filter in flusher 1 or bye-pass system flush device 10 is detected using ocular estimate, it hereafter can be with the reduction phase of dirt
The interval time that should be checked, until continuous 1 hour solid pollutant being visible by naked eyes on the filter of filtering is qualified to rinse,
It is examined later using granule counting method, sample liquid is acquired by main road sampling valve 3, is compared with national standard.
The invention has the advantages that：Due to the adoption of the above technical scheme, the interim endless tube of identical manifold system
System can reuse, and save a large amount of construction materials；According to the applicable flusher of the size of dividing system selection, punching is improved
Wash utilization rate of equipment and installations；Each system individually sets up individually i.e. flushable, saving hydraulic pressure washing time, raising working efficiency；During flushing
Between can according to each system formed time free hold, be completely formed without waiting for big system, save the construction period；It is widely used,
Suitable for the flushing of the various hydraulic system pipelines of every profession and trade.
One embodiment of the present of invention is described in detail above, but the content is only the preferable implementation of the present invention
Example, it is impossible to be construed as limiting the practical range of the present invention.All all the changes and improvements made according to the present patent application range
Deng, should all still belong to the present invention patent covering scope within.
Claims (9)
1. a kind of hydraulic system sectional flushing system, including main line system [2], it is characterised in that：The main line system
[2] bye-pass system [5] is equipped with, the bye-pass system [5] includes branch after bye-pass system flush device [10], valve platform
System [11], bye-pass in-line [9] and bye-pass vent line [12], the bye-pass in-line [9] and main line are fuel-displaced
Road [13] connects, and the bye-pass vent line [12] is connected with main line in-line [4], the bye-pass system flush device
[10] one end connection bye-pass in-line [9], the other end connection bye-pass vent line [12], after the valve platform
Branch roads system [11] is connect with the bye-pass system flush device [10].
2. a kind of hydraulic system sectional flushing system according to claim 1, it is characterised in that：Branch after the valve platform
System [11] includes branch [6] after oil inlet endless tube [8], fuel-displaced endless tube [7] and valve platform, the oil inlet endless tube [8] and described fuel-displaced
Endless tube [7] is connected on the bye-pass system flush device [10], after the valve platform branch [6] one end be connected to it is described into
On oil ring pipe [8], the other end is connected on the fuel-displaced endless tube [7].
3. a kind of hydraulic system sectional flushing system according to claim 2, it is characterised in that：Branch after the valve platform
[6] it is one or more.
4. a kind of hydraulic system sectional flushing system according to claim 1, it is characterised in that：The bye-pass is fuel-displaced
Road [12] is equipped with sampling valve [15].
5. a kind of hydraulic system sectional flushing system according to any one of claims 1 to 4, it is characterised in that：The supervisor
Main road sampling valve [3] is provided at road oil inlet [4].
6. a kind of hydraulic system sectional flushing system according to any one of claims 1 to 4, it is characterised in that：The supervisor
Flusher [1], the connection mode use of the flusher [1] and the main line system [2] are connected in road system [2]
Flanged joint or hose connection.
7. a kind of hydraulic system sectional flushing system according to any one of claims 1 to 4, it is characterised in that：The master
Flushing pump [14] is provided on pipeline vent line [13].
8. a kind of hydraulic system sectional flushing system according to claim 1, it is characterised in that：The bye-pass system
[5] it is one or more.
9. a kind of hydraulic system sectional flushing method using hydraulic system sectional flushing system as described in claim 1, packet
Include following steps：
A. it constructs respectively the main line system [2] and the bye-pass system [5] according to engineering hydraulic pipeline construction drawing, it will
Hydraulic valve platform unloads, and loads onto the fuel-displaced endless tube [7] and the oil inlet endless tube [8], installs branch [6] after the valve platform；
B. the bye-pass system flush device [10] according to the selection of the pipe capacity of each bye-pass system [5] is corresponding,
And it is connect with the bye-pass system [5]；
C. start to rinse, general washing time is 72 hours or more, starts to start to use in the 15-30 minutes after rinsing in circuit
Ocular estimate detects the filter of the flusher [1] and the bye-pass system flush device [10], hereafter can be with dirt
The interval time accordingly checked is reduced, until continuous 1 hour solid pollutant being visible by naked eyes on the filter of filtering is punching
Wash qualification；
D. it is examined using granule counting method, sample liquid is acquired by the main road sampling valve [3], is compared with national standard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611215010.2A CN108237124A (en) | 2016-12-26 | 2016-12-26 | A kind of hydraulic system sectional flushing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611215010.2A CN108237124A (en) | 2016-12-26 | 2016-12-26 | A kind of hydraulic system sectional flushing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108237124A true CN108237124A (en) | 2018-07-03 |
Family
ID=62703665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611215010.2A Pending CN108237124A (en) | 2016-12-26 | 2016-12-26 | A kind of hydraulic system sectional flushing system |
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| Country | Link |
|---|---|
| CN (1) | CN108237124A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101637768A (en) * | 2009-08-26 | 2010-02-03 | 中冶集团华冶资源开发有限责任公司 | Pipeline cleaning method |
| CN203292142U (en) * | 2013-05-17 | 2013-11-20 | 中国海洋石油总公司 | High-cleanliness string washing device for underwater production pipeline |
| CN203350169U (en) * | 2013-07-30 | 2013-12-18 | 济南华天恒达科技有限公司 | Sampling rinsing system |
| CN203791277U (en) * | 2014-04-22 | 2014-08-27 | 中国石油天然气第六建设公司 | Cleaning and oil flushing device for lubricating oil system pipeline of machine set |
| US20160091266A1 (en) * | 2010-08-06 | 2016-03-31 | Braun Intertec Geothermal, Llc | Mobile hydro geothermal testing systems and methods |
| CN105964632A (en) * | 2016-05-30 | 2016-09-28 | 长治清华机械厂 | On-line cyclic cleaning process for hydraulic pipeline system |
-
2016
- 2016-12-26 CN CN201611215010.2A patent/CN108237124A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101637768A (en) * | 2009-08-26 | 2010-02-03 | 中冶集团华冶资源开发有限责任公司 | Pipeline cleaning method |
| US20160091266A1 (en) * | 2010-08-06 | 2016-03-31 | Braun Intertec Geothermal, Llc | Mobile hydro geothermal testing systems and methods |
| CN203292142U (en) * | 2013-05-17 | 2013-11-20 | 中国海洋石油总公司 | High-cleanliness string washing device for underwater production pipeline |
| CN203350169U (en) * | 2013-07-30 | 2013-12-18 | 济南华天恒达科技有限公司 | Sampling rinsing system |
| CN203791277U (en) * | 2014-04-22 | 2014-08-27 | 中国石油天然气第六建设公司 | Cleaning and oil flushing device for lubricating oil system pipeline of machine set |
| CN105964632A (en) * | 2016-05-30 | 2016-09-28 | 长治清华机械厂 | On-line cyclic cleaning process for hydraulic pipeline system |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20180703 |