CN108229785A - Online regulation and control method, apparatus, processor and the terminal of surface mounting technology producing line - Google Patents
Online regulation and control method, apparatus, processor and the terminal of surface mounting technology producing line Download PDFInfo
- Publication number
- CN108229785A CN108229785A CN201711193078.XA CN201711193078A CN108229785A CN 108229785 A CN108229785 A CN 108229785A CN 201711193078 A CN201711193078 A CN 201711193078A CN 108229785 A CN108229785 A CN 108229785A
- Authority
- CN
- China
- Prior art keywords
- information
- manufacture craft
- production
- real time
- craft process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 126
- 238000005516 engineering process Methods 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 claims abstract description 193
- 230000008569 process Effects 0.000 claims abstract description 94
- 239000000463 material Substances 0.000 claims abstract description 55
- 238000012544 monitoring process Methods 0.000 claims abstract description 44
- 238000003754 machining Methods 0.000 claims abstract description 7
- 238000007726 management method Methods 0.000 claims description 23
- 238000004458 analytical method Methods 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 16
- 238000012360 testing method Methods 0.000 claims description 7
- 238000013461 design Methods 0.000 description 9
- 238000012545 processing Methods 0.000 description 5
- 238000011161 development Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 230000006399 behavior Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000013079 data visualisation Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000009877 rendering Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000012800 visualization Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013070 change management Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010219 correlation analysis Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000556 factor analysis Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035772 mutation Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012384 transportation and delivery Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06315—Needs-based resource requirements planning or analysis
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06312—Adjustment or analysis of established resource schedule, e.g. resource or task levelling, or dynamic rescheduling
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Business, Economics & Management (AREA)
- Human Resources & Organizations (AREA)
- Engineering & Computer Science (AREA)
- Economics (AREA)
- Strategic Management (AREA)
- Entrepreneurship & Innovation (AREA)
- Tourism & Hospitality (AREA)
- Theoretical Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Marketing (AREA)
- General Business, Economics & Management (AREA)
- Physics & Mathematics (AREA)
- Educational Administration (AREA)
- Quality & Reliability (AREA)
- Operations Research (AREA)
- Game Theory and Decision Science (AREA)
- Development Economics (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Primary Health Care (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses online regulation and control method, apparatus, processor and the terminals of a kind of surface mounting technology producing line.This method includes:Material to be used is determined according to user demand information;Complete monitoring is carried out to manufacture craft process, obtains production information in real time, wherein, manufacture craft process is the process for using surface mounting technology by materiel machining to be used for finished product;Manufacture craft process is adjusted using production information.The technical issues of pcb board assembling process that the present invention is solved provided in the relevant technologies can not monitor in real time and dynamic adjusts production behavior.
Description
Technical field
The present invention relates to computer realm, a kind of online regulation and control method in particular to surface mounting technology producing line,
Device, processor and terminal.
Background technology
Surface mounting technology (Surface Mount Technology, referred to as SMT), is in current electronic assembly industry
The most popular a kind of technology and technique will be installed to be a kind of without pin or short leg surface-assembled component (SMC/SMD)
On the surface of printed circuit board (Printed Circuit Board, referred to as PCB) or the surface of other substrates, by returning
The modes such as fluid welding or immersed solder are subject to the circuit load technology of welding assembly.
With the rapid development of electronic technology and the continuous shortening of electronic product life cycle, to pcb board assembly
Quotient proposes higher requirement, while the market competition to globalize is again so that manufacturing enterprise is faced with huge international pressure.For
This, modern pcb board assembly enterprise needs, using advanced production model, to meet customer need and provide valency of fine quality low production
Product.However, the enterprise-level information management system used in presently relevant technology can only acquire in pcb board assembling manufacture process
And history or prediction data are handled, and can not reflect the equipment state and creation data of current production scene accurately and in time.Together
When information management system real-time production data can not be also transmitted to upper resource management system, so as to cause Enterprise Resources Plan
The scheduling and coordination that link lacks effective equipment real time information support and controlling unit can not effectively be optimized.
Nowadays there are following predicaments for pcb board assembling industry:
First, the manufacturing department of modern pcb board assembling enterprise uses screen printer, chip mounter, reflow ovens etc. certainly mostly
Dynamicization equipment, generally use industrial personal computer are controlled.Since equipment vendors' data-interface and form are different, facility information is difficult
It is shared to concentrate, and then can not realize uniform data analysis and processing.Therefore, the process of gathered data can only be by manually checking
Display screen or the mode of data backup are completed, and can not react the operating condition of the entire production line in time, and real-time is poor.Together
When, the mode workload that manually acquires is larger, working efficiency is relatively low, and accuracy is also difficult to be protected.
Secondly, pcb board assembling industrial nature is determined if specific link is abnormal, then will cause making by the gross
Product are scrapped.Therefore, it is necessary in real time, delicately monitor crucial manufacturing parameter and Wrong localization information, alarm prompt is sent out in time
Information.
Then, as pcb board assembling industry small lot diversification, order changes frequent characteristic, the production schedule and order
Demand reaches field operation under being difficult in time, and workshop can not in time be adjusted the production schedule according to actual conditions, and then drops
Low working efficiency, influences the delivery time.
Finally, there are a large amount of repetitive operations and error-prone links in plant site production process.Such as:How to scene
A large amount of chip mounter rack use states are effectively managed, and how to ensure the correctness of upper discharge position.
For it is above-mentioned the problem of, currently no effective solution has been proposed.
Invention content
At least part embodiment of the present invention provides a kind of online regulation and control method, apparatus of surface mounting technology producing line, place
Device and terminal are managed, the pcb board assembling process provided in the relevant technologies can not monitor in real time and dynamic is adjusted and given birth at least to solve
The technical issues of production behavior.
According to a wherein embodiment of the invention, a kind of online regulation and control method of surface mounting technology producing line is provided, including:
Material to be used is determined according to user demand information;Complete monitoring is carried out to manufacture craft process, is obtained in real time
Production information, wherein, manufacture craft process is the process for using surface mounting technology by materiel machining to be used for finished product;It adopts
Manufacture craft process is adjusted with production information.
Optionally, determine that material to be used includes according to user demand information:It is defeated in the default consulting page to receive user
The consultation information entered;Consultation information is assessed according to current production capacity information, produces and suggests to user feedback;It obtains and uses
Suggest determining user demand information according to production in family;Material to be used is distributed according to user demand information.
Optionally, complete monitoring is carried out to manufacture craft process, production information is obtained in real time and includes:To manufacture craft process
Schedule carry out complete monitoring, in real time obtain manufacturing schedule information;The test result of manufacture craft process is carried out whole
Monitoring obtains quality of production information in real time;Complete monitoring is carried out to the material service condition of manufacture craft process, obtains object in real time
Expect management information;Complete monitoring is carried out to the equipment service condition of manufacture craft process, obtains device management information in real time.
Optionally, manufacture craft process is adjusted using production information including:It is adjusted in real time according to manufacturing schedule information
The production schedule of whole manufacture craft process;According to the type of quality of production information real-time statistics product quality problem and generation frequency
Rate and based on the reason of analysis of statistical results problem occurs and adjustment is provided suggests;According to handling of goods and materials information and equipment pipe
Reason information is replaced and is supplemented to material and equipment used in manufacture craft process.
According to a wherein embodiment of the invention, a kind of online regulation device of surface mounting technology producing line is additionally provided, is wrapped
It includes:
Determining module, for determining material to be used according to user demand information;Acquisition module, for manufacture craft
Process carries out complete monitoring, obtains production information in real time, wherein, manufacture craft process is will be to be used using surface mounting technology
Materiel machining be finished product process;Module is adjusted, for being adjusted using production information to manufacture craft process.
Optionally it is determined that module includes:Receiving unit, for receiving consulting letter of the user in default consulting page input
Breath;Feedback unit for being assessed according to current production capacity information consultation information, is produced to user feedback and is suggested;It obtains
Unit is taken, suggests determining user demand information according to production for obtaining user;Allocation unit, for believing according to user demand
Breath distributes material to be used.
Optionally, acquisition module for carrying out complete monitoring to the schedule of manufacture craft process, obtains production in real time
Progress msg;Complete monitoring is carried out to the test result of manufacture craft process, obtains quality of production information in real time;To manufacture craft
The material service condition of process carries out complete monitoring, obtains handling of goods and materials information in real time;The equipment of manufacture craft process is used
Situation carries out complete monitoring, obtains device management information in real time.
Optionally, module is adjusted, for adjusting the production schedule of manufacture craft process in real time according to manufacturing schedule information;It presses
It type and occurrence frequency according to quality of production information real-time statistics product quality problem and is sent out based on analysis of statistical results problem
The reason of raw, simultaneously provides adjustment suggestion;According to handling of goods and materials information and device management information to object used in manufacture craft process
Material and equipment are replaced and are supplemented.
According to a wherein embodiment of the invention, a kind of storage medium is additionally provided, storage medium includes the program of storage,
In, equipment where controlling storage medium when program is run performs the online regulation and control method of above-mentioned surface mounting technology producing line.
According to a wherein embodiment of the invention, a kind of processor is additionally provided, processor is used to run program, wherein, journey
The online regulation and control method of above-mentioned surface mounting technology producing line is performed during sort run.
According to a wherein embodiment of the invention, a kind of terminal is additionally provided, including:One or more processors, memory,
Display device and one or more program, wherein, one or more programs are stored in memory, and be configured as by
One or more processors perform, and one or more programs are used to perform the online regulation and control side of above-mentioned surface mounting technology producing line
Method.
In at least part embodiment of the present invention, by the way of material to be used is determined according to user demand information,
By carrying out complete monitoring to manufacture craft process, production information is obtained in real time and using production information to manufacture craft process
It is adjusted, has achieved the purpose that real time monitoring and dynamic are carried out to SMT assembly lines to be adjusted, and is produced into it is achieved thereby that reducing
This, improve production efficiency, Improving The Quality of Products technique effect, and then solve the pcb board provided in the relevant technologies assembling
The technical issues of process can not monitor in real time and dynamic adjusts production behavior.
Description of the drawings
Attached drawing described herein is used to provide further understanding of the present invention, and forms the part of the application, this hair
Bright illustrative embodiments and their description do not constitute improper limitations of the present invention for explaining the present invention.In the accompanying drawings:
Fig. 1 is the flow chart according to the online regulation and control method of the surface mounting technology producing line of a wherein embodiment of the invention;
Fig. 2 is the structural frames according to the online regulation device of the surface mounting technology producing line of a wherein embodiment of the invention
Figure.
Specific embodiment
In order to which those skilled in the art is made to more fully understand the present invention program, below in conjunction in the embodiment of the present invention
The technical solution in the embodiment of the present invention is clearly and completely described in attached drawing, it is clear that described embodiment is only
The embodiment of a part of the invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people
Member's all other embodiments obtained without making creative work should all belong to the model that the present invention protects
It encloses.
It should be noted that term " first " in description and claims of this specification and above-mentioned attached drawing, "
Two " etc. be the object for distinguishing similar, and specific sequence or precedence are described without being used for.It should be appreciated that it uses in this way
Data can be interchanged in the appropriate case, so as to the embodiment of the present invention described herein can in addition to illustrating herein or
Sequence other than those of description is implemented.In addition, term " comprising " and " having " and their any deformation, it is intended that cover
Cover it is non-exclusive include, be not necessarily limited to for example, containing the process of series of steps or unit, method, system, product or equipment
Those steps or unit clearly listed, but may include not listing clearly or for these processes, method, product
Or the intrinsic other steps of equipment or unit.
According to a wherein embodiment of the invention, the implementation of a kind of online regulation and control method of surface mounting technology producing line is provided
Example, it should be noted that step shown in the flowchart of the accompanying drawings can be in the calculating of such as a group of computer-executable instructions
It is performed in machine system, although also, show logical order in flow charts, it in some cases, can be to be different from
Sequence herein performs shown or described step.
Fig. 1 be according to the flow chart of the online regulation and control method of the surface mounting technology producing line of a wherein embodiment of the invention,
As shown in Figure 1, this method comprises the following steps:
Step S12 determines material to be used according to user demand information;
Step S14 carries out complete monitoring to manufacture craft process, obtains production information in real time, wherein, manufacture craft process
It is the process for using surface mounting technology by materiel machining to be used for finished product;
Step S16 is adjusted manufacture craft process using production information.
By above-mentioned steps, the mode that material to be used is determined according to user demand information may be used, by system
Make technical process and carry out complete monitoring, obtain production information in real time and manufacture craft process is adjusted using production information
It is whole, achieve the purpose that real time monitoring and dynamic are carried out to SMT assembly lines to be adjusted, it is achieved thereby that reducing production cost, improving
The technique effect of production efficiency, Improving The Quality of Products, so solve the pcb board assembling process provided in the relevant technologies can not
The technical issues of monitoring in real time and dynamically adjusting production behavior.
Optionally, in step s 12, determine that material to be used can include step performed below according to user demand information
Suddenly:
Step S121 receives consultation information of the user in default consulting page input;
Step S122 assesses consultation information according to current production capacity information, produces and suggests to user feedback;
Step S123 obtains user and suggests determining user demand information according to production;
Step S124 distributes material to be used according to user demand information.
In at least part embodiment of the present invention, fully optimized has been carried out to visualization interface.During specific implementation,
It is improved from the following aspects:
(1) aspect is write in logic, has used React frames, code is carried out by quoting a large amount of reusable components
Optimization, so as to improve development efficiency.
For React, user interface (UI) can be divided into different components by developer from functional perspective, often
A component can be separately packaged.Carry out tissue in the way of natural division and write code, it can be by the UI of each component
Component internal is all defined on logic, can be realized, and then pass through combination by application programming interfaces (API) with external interaction
Mode realize complicated function.Thus entire UI becomes a big component being made up of widgets, and each component only needs
Inherent logic is paid close attention to, independently of one another.
(2) in terms of page presentation, Ant Design frames have been used, have shown the page by quoting reusable component
Effect is more gorgeous, and development process is more efficient.
Very frequent for data interaction in the R&D process of product, there are a large amount of list, time gate, tables
For the component of lattice, single choice multiselect frame and various identification-states, the front end of project can be unified by using Ant Design
UI is designed, and shields the development resources of unnecessary design difference and cost of implementation, release design and front end.
In view of Ant Design then encapsulate a series of React components of high quality, it is very suitable for answering in enterprise-level
In, the API that frame provides is also very detailed, therefore, the page presentation in manufacture craft engineering.Make during page presentation
Component can include but is not limited to:Button、Icon、Row/Col、BackTop、Pagination、Tabs、
Checkbox、Form、Rate、Select、Modal、Message、Table。
Specifically, a plurality of types of Button have been used and have defined the click event of each type Button.Ant
The common Icon that Design is provided only needs to click the duplication that code can be completed in icon when in use.Row/Col is mainly used for
The page is divided into 24 parts, increases the flexibility ratio of page layout by grid layout, Ant Design acquiescences.Tabs switchings can be same
Show the information of different business in one page.Form is more common list, and form item is defined by FormItem,
And it can set to its mode, proof rule, miscue information and binding initial value.Modal is mainly playing frame and is carrying
Show in frame and use, if play frame in need carry out data manipulation (such as:Selection and fill message), then directly determined using Modal
Particular content in adopted title, pushbutton method and bullet frame.
(3) in terms of data displaying, a large amount of chart is generated using D3.js, very intuitively display data changes;And
Using Three.js renders three-dimensional animations, increase scientific and technological element so that the page show it is more gorgeous.
The purpose of data visualization is:Visualization processing is carried out to data, enables to clearly, effectively transmit
Information.Data-Driven Document (referred to as D3) are the function libraries of a JavaScript, for performing data visualization
Change is handled.Document, that is, DOM Document Object Model (DOM).D3 allows user to bind arbitrary data to DOM, then according to data come
Document is operated, and then creates the icon of interactive.
Three.js is the WebGL third party libraries of written in JavaScript, many three dimensional display capabilities is provided, due to it
Ease for use and be widely used.Three.js includes following core procedure:
The first step, setting three.js renderers, the process of object Mapping to two dimensional surface in three dimensions are referred to as
The software for performing Rendering operations in general, can be known as renderer by three-dimensional rendering.
, by the mode of the project objects in three dimensions to two-dimensional space, there is perspective in second step, setting video camera
Projection and two kinds of video cameras of orthographic projection.Perspective projection is that nearer object since viewpoint is bigger, object of distant place is drawn
A kind of smaller mode.And orthographic projection is then not differentiate between object and view distance, is drawn according to unified size.Due to building
The fields such as building and design needs to draw object, therefore this projection is widely used from multiple angles.In Three.js
The video camera of perspective projection and orthographic projection two ways can be specified.
Third step, scene set, scene is a three dimensions.
4th step, setting light source, can set point light source (Point Light), spotlight (Spot in Three.js
Light), source of parallel light (Direction Light) and ambient light (Ambient Light).
5th step, setting target object.
Client can be linked up by the above-mentioned consulting page by optimization with production firm, so that production firm is timely
Understand the actual demand of client, and provide production for client according to self-ability and passing experience and suggest.Specifically, production firm
By based on general SMT assembly line fabrication processings manufacture craft template can be provided to client.Then, Ke Huke
To propose the personalized customization demand of itself based on the process die that production firm provides.Then, after both sides reach common understanding, visitor
Family sends order in system platform to production firm.Finally, system can be configured according to the order that client issues in production firm
Make technique used material in the process, that is, material requirement list is configured.Finally, pass through the material identification information in material requirement list
(such as:Bar code) inquiry storehouse in correspond to position in storehouse identification information (such as:The location information of material storage), Jin Ercong
The material being adapted to the material quantity in material requirement list is extracted in corresponding position in storehouse.
Optionally, in step S14, complete monitoring is carried out to manufacture craft process, obtaining production information in real time can wrap
Include step performed below:
Step S141 carries out complete monitoring to the schedule of manufacture craft process, obtains manufacturing schedule information in real time;
Step S142 carries out complete monitoring to the test result of manufacture craft process, obtains quality of production information in real time;
Step S143 carries out complete monitoring to the material service condition of manufacture craft process, obtains handling of goods and materials letter in real time
Breath;
Step S144 carries out complete monitoring to the equipment service condition of manufacture craft process, obtains equipment management letter in real time
Breath.
Using image collecting device from (the i.e. automations such as screen printer, chip mounter, reflow ovens of SMT pipeline automations equipment
Equipment) in real time acquisition production image information, and according to the required interface form of user (according to above-mentioned logic write aspect,
At least one aspect optimizes interface form in terms of page presentation and in terms of data displaying) real-time display is to monitoring end
End, the manufacturing schedule of product and the quality of production of product are grasped so as to monitoring personnel in real time.At the same time it can also according to user's need
It asks collected production image information is stored and exported, so that client grasps the manufacturing schedule of product, product in real time
The quality of production of manufacture craft and product, wherein it is possible to write aspect, page presentation aspect and data according to above-mentioned logic
At least one aspect optimizes output interface in terms of displaying.
Since the data volume of acquisition is larger, it is therefore desirable to which efficient, quick analysis means are automatically imported collected production
Information carries out quality analysis in real time, to control current production status in time, so as to by being collected to production information and
Analysis continuously improves quality, reduces bad product rate, the benefit of enterprise and competitiveness.Quality analysis content can include but
It is not limited to:Industrial characteristic is assembled according to pcb board, mutation analysis, stability analysis, effective capacity analysis, variance factor analysis are provided
And procedural correlation analysis.
It can be the detailed production schedule of manufacture craft engineering formulation and adjust in real time by acquiring production information in real time.Tool
Body, object function, constraints can be determined according to primary condition such as order type, production models, scheduled production algorithm is selected, builds
Vertical scheduling rule, generates the detailed production schedule.The production schedule can be refined to each unit interval (such as:My god) production
Progress.To realize the real-time of SMT flow line productions scheduling, need that above-mentioned scheduling rule accuracy is high, calculating cycle is short, calculates
Process is simple, and carries out flexible scheduling, final Real-time Feedback production according to the actual conditions such as production line or other human factors
Progress msg and real-time adjustment information.
In addition, the real-time use information of material and the real time execution letter of equipment are obtained from real-time collected production information
Breath.By the statistical analysis to these information, the service condition data of SMT pipelining equipments and material, Jin Ershi can be obtained
Rational management now is carried out to SMT pipelining equipments and material, wherein, service condition data can include but is not limited to:Basis letter
Cease data, business information data and status information data.Further, the management of SMT pipelining equipments can include but unlimited
In:Equipment change management, equipment inspection management, corrective maintenance management, management of equipment maintenance, equipment lubrication management, equipment operation
Management, equipment state statistics and analysis, equipment query.
Optionally, in step s 16, manufacture craft process is adjusted using production information can include it is performed below
Step:
Step S161 adjusts the production schedule of manufacture craft process according to manufacturing schedule information in real time;
Step S162, according to the type and occurrence frequency of quality of production information real-time statistics product quality problem, Yi Jiji
In the reason of analysis of statistical results problem occurs and adjustment is provided suggests;
Step S163 to material used in manufacture craft process and is set according to handling of goods and materials information and device management information
It is standby to be replaced and supplemented.
In view of when setting up SMT assembly lines, SMT pipelining equipments lead to SMT flowing water usually from multiple manufacturers
Line device category is various, and between different type equipment, even between the different model of same type equipment, it is poor that data-interface exists
It is different, for this purpose, one of data below acquisition mode, which may be used, obtains production information:
(1) production information is obtained using industry universal agreement;
(2) production information is obtained by the self-defined communications protocol of equipment;
(3) production information is obtained by apparatus control system interface;
(4) production information is obtained by analog input card mode.
Specific to above-mentioned manufacture craft process, silk-screen is the process being applied to soldering paste (or solidification glue) on pcb board.At this
In the process, acquisition parameter can include but is not limited to:Production machine, scrapes pressure, squeegee speed, divides production number, mode of printing
From speed, circulation time, print direction.Screen printer data can be completed by above-mentioned industry universal agreement to acquire.Patch be by
The attachment of SMD devices is SMT assembly line critical process to the process on pcb board.Chip mounter control parameter is complicated, required precision
Height, for this purpose, acquisition content can include but is not limited to:Production information, actual load information, suction nozzle information, loader information, program letter
Breath;Key parameter can include but is not limited to:Produce number, downtime, the working time, working efficiency, feeding number, attachment number,
Material casting number.According to the different analysis condition such as suction nozzle, rack, period to the yield of adsorption rate, attachment rate and every equipment into
Row real time monitoring, if it find that adsorption rate or attachment rate is too low or the yield of particular device reduces, then need to send out announcement in time
It is alert.Reflow soldering process is to heat component palette, makes solder paste melts and reaches and be electrically connected between device and pcb board pad.Pass through
Multithreading can be connected more reflow ovens simultaneously using an acquisition server and carry out data acquisitions, and gathered data can be with
Including but not limited to:Furnace temperature (setting value, actual value), the belt speed of every reflow ovens.At the same time it can also according to preset duration to stove
Broken line tendency chart is drawn in temperature variation, and when finding that furnace temperature is excessively high, sends out alarm prompt.
In above process, being only determined as up-to-standard product by test can be put in storage and can finally be provided to visitor
Family, and for product off quality, other than needing to destroy in time, it is also necessary to the reason of analysis fails (such as:Material
Defect, equipment deficiency, design defect), and take corresponding measures to rectify and reform (such as:Material or equipment are replaced, remodifies and sets
Meter).Analysis can be previously-completed by monitoring industrial processes quality and find and correct abnormal factors, so as to reduce downtime,
Improve utilization rate of equipment and installations and industrial output.It can be turned by monitoring manufacturing schedule with the reasonable arrangement production schedule so as to reduce machine
The number that changes and stop the line time and improve industrial output.
According to a wherein embodiment of the invention, a kind of implementation of the online regulation device of surface mounting technology producing line is provided
Example, Fig. 2 are according to the structure diagram of the online regulation device of the surface mounting technology producing line of a wherein embodiment of the invention, are such as schemed
Shown in 2, which includes:Determining module 10, for determining material to be used according to user demand information;Acquisition module 20,
For to manufacture craft process carry out complete monitoring, obtain production information in real time, wherein, manufacture craft process be using surface paste
Dress technology by materiel machining to be used be finished product process;Module 30 is adjusted, for using production information to manufacture craft mistake
Journey is adjusted.
Optionally it is determined that module 10 includes:Receiving unit (not shown), for receiving user in the default consulting page
The consultation information of input;Feedback unit (not shown), for being commented according to current production capacity information consultation information
Estimate, produce and suggest to user feedback;Acquiring unit (not shown) suggests determining user according to production for obtaining user
Demand information;Allocation unit (not shown), for distributing material to be used according to user demand information.
Optionally, acquisition module 20 for carrying out complete monitoring to the schedule of manufacture craft process, obtain life in real time
Produce progress msg;Complete monitoring is carried out to the test result of manufacture craft process, obtains quality of production information in real time;To making work
The material service condition of skill process carries out complete monitoring, obtains handling of goods and materials information in real time;The equipment of manufacture craft process is made
Complete monitoring is carried out with situation, obtains device management information in real time.
Optionally, module 30 is adjusted, for adjusting the production schedule of manufacture craft process in real time according to manufacturing schedule information;
According to the type and occurrence frequency of quality of production information real-time statistics product quality problem and based on analysis of statistical results problem
The reason of generation, simultaneously provides adjustment suggestion;According to handling of goods and materials information and device management information to used in manufacture craft process
Material and equipment are replaced and are supplemented.
According to a wherein embodiment of the invention, a kind of storage medium is additionally provided, storage medium includes the program of storage,
In, equipment where controlling storage medium when program is run performs the online regulation and control method of above-mentioned surface mounting technology producing line.On
Storage medium is stated to can include but is not limited to:USB flash disk, read-only memory (ROM), random access memory (RAM), mobile hard disk,
The various media that can store program code such as magnetic disc or CD.
According to a wherein embodiment of the invention, a kind of processor is additionally provided, processor is used to run program, wherein, journey
The online regulation and control method of above-mentioned surface mounting technology producing line is performed during sort run.Above-mentioned processor can include but is not limited to:It is micro-
The processing unit of processor (MCU) or programmable logic device (FPGA) etc..
The embodiments of the present invention are for illustration only, do not represent the quality of embodiment.
In the above embodiment of the present invention, all emphasize particularly on different fields to the description of each embodiment, do not have in some embodiment
The part of detailed description may refer to the associated description of other embodiment.
In several embodiments provided herein, it should be understood that disclosed technology contents can pass through others
Mode is realized.Wherein, the apparatus embodiments described above are merely exemplary, such as the division of the unit, Ke Yiwei
A kind of division of logic function, can there is an other dividing mode in actual implementation, for example, multiple units or component can combine or
Person is desirably integrated into another system or some features can be ignored or does not perform.Another point, shown or discussed is mutual
Between coupling, direct-coupling or communication connection can be INDIRECT COUPLING or communication link by some interfaces, unit or module
It connects, can be electrical or other forms.
The unit illustrated as separating component may or may not be physically separate, be shown as unit
The component shown may or may not be physical unit, you can be located at a place or can also be distributed to multiple
On unit.Some or all of unit therein can be selected according to the actual needs to realize the purpose of this embodiment scheme.
In addition, each functional unit in each embodiment of the present invention can be integrated in a processing unit, it can also
That each unit is individually physically present, can also two or more units integrate in a unit.Above-mentioned integrated list
The form that hardware had both may be used in member is realized, can also be realized in the form of SFU software functional unit.
If the integrated unit is realized in the form of SFU software functional unit and is independent product sale or uses
When, it can be stored in a computer read/write memory medium.Based on such understanding, technical scheme of the present invention is substantially
The part to contribute in other words to the prior art or all or part of the technical solution can be in the form of software products
It embodies, which is stored in a storage medium, is used including some instructions so that a computer
Equipment (can be personal computer, server or network equipment etc.) perform each embodiment the method for the present invention whole or
Part steps.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (11)
1. a kind of online regulation and control method of surface mounting technology producing line, which is characterized in that including:
Material to be used is determined according to user demand information;
Complete monitoring is carried out to manufacture craft process, obtains production information in real time, wherein, the manufacture craft process is using table
Face mounting technology by the materiel machining to be used be finished product process;
The manufacture craft process is adjusted using the production information.
2. it according to the method described in claim 1, it is characterized in that, is determined according to the user demand information described to be used
Material includes:
Receive consultation information of the user in default consulting page input;
The consultation information is assessed according to current production capacity information, produces and suggests to the user feedback;
It obtains the user and the determining user demand information is suggested according to the production;
The material to be used is distributed according to the user demand information.
3. according to the method described in claim 1, it is characterized in that, complete monitoring is carried out to the manufacture craft process, in real time
The production information is obtained to include:
Complete monitoring is carried out to the schedule of the manufacture craft process, obtains manufacturing schedule information in real time;
Complete monitoring is carried out to the test result of the manufacture craft process, obtains quality of production information in real time;
Complete monitoring is carried out to the material service condition of the manufacture craft process, obtains handling of goods and materials information in real time;
Complete monitoring is carried out to the equipment service condition of the manufacture craft process, obtains device management information in real time.
4. according to the method described in claim 3, it is characterized in that, using the production information to the manufacture craft process into
Row adjustment includes:
Adjust the production schedule of the manufacture craft process in real time according to the manufacturing schedule information;
According to the type and occurrence frequency of the quality of production information real-time statistics product quality problem and based on statistical result
The reason of problem analysis occurs simultaneously provides adjustment suggestion;
It to material used in the manufacture craft process and is set according to the handling of goods and materials information and the device management information
It is standby to be replaced and supplemented.
5. a kind of online regulation device of surface mounting technology producing line, which is characterized in that including:
Determining module, for determining material to be used according to user demand information;
Acquisition module for carrying out complete monitoring to manufacture craft process, obtains production information in real time, wherein, the making work
Skill process is the process for using surface mounting technology by the materiel machining to be used for finished product;
Module is adjusted, for being adjusted using the production information to the manufacture craft process.
6. device according to claim 5, which is characterized in that the determining module includes:
Receiving unit, for receiving consultation information of the user in default consulting page input;
Feedback unit for being assessed according to current production capacity information the consultation information, is given birth to the user feedback
Production is suggested;
Acquiring unit suggests the determining user demand information for obtaining the user according to the production;
Allocation unit, for distributing the material to be used according to the user demand information.
7. device according to claim 5, which is characterized in that the acquisition module, for the manufacture craft process
Schedule carry out complete monitoring, in real time obtain manufacturing schedule information;The test result of the manufacture craft process is carried out
Complete monitoring obtains quality of production information in real time;Complete monitoring is carried out to the material service condition of the manufacture craft process, it is real
When obtain handling of goods and materials information;Complete monitoring is carried out to the equipment service condition of the manufacture craft process, obtains equipment in real time
Management information.
8. device according to claim 5, which is characterized in that the adjustment module, for believing according to the manufacturing schedule
Breath adjusts the production schedule of the manufacture craft process in real time;According to the quality of production information real-time statistics product quality problem
Type and occurrence frequency and based on the reason of analysis of statistical results problem occurs and adjustment be provided suggest;According to the object
Material management information and the device management information are replaced and are mended to material and equipment used in the manufacture craft process
It fills.
9. a kind of storage medium, which is characterized in that the storage medium includes the program of storage, wherein, it is run in described program
When control the storage medium where surface mounting technology producing line in equipment perform claim requirement 1 to 4 described in any one
Online regulation and control method.
10. a kind of processor, which is characterized in that the processor is used to run program, wherein, right of execution when described program is run
Profit requires the online regulation and control method of the surface mounting technology producing line described in any one in 1 to 4.
11. a kind of terminal, which is characterized in that including:One or more processors, memory, display device and one or more
A program, wherein, one or more of programs are stored in the memory, and are configured as by one or more
A processor performs, surface mount skill of one or more of programs described in for any one in perform claim requirement 1 to 4
The online regulation and control method of art producing line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711193078.XA CN108229785A (en) | 2017-11-24 | 2017-11-24 | Online regulation and control method, apparatus, processor and the terminal of surface mounting technology producing line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711193078.XA CN108229785A (en) | 2017-11-24 | 2017-11-24 | Online regulation and control method, apparatus, processor and the terminal of surface mounting technology producing line |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108229785A true CN108229785A (en) | 2018-06-29 |
Family
ID=62652823
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201711193078.XA Pending CN108229785A (en) | 2017-11-24 | 2017-11-24 | Online regulation and control method, apparatus, processor and the terminal of surface mounting technology producing line |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN108229785A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109472448A (en) * | 2018-09-30 | 2019-03-15 | 西安西电电气研究院有限责任公司 | The defective workmanship feedback method and device of circuit breaker |
CN109508892A (en) * | 2018-11-23 | 2019-03-22 | 泰州永大帽业有限公司 | Cap production management system |
CN110942277A (en) * | 2018-09-25 | 2020-03-31 | 阿里巴巴集团控股有限公司 | Order cooperative processing method, device, equipment and storage medium |
CN111522306A (en) * | 2020-04-17 | 2020-08-11 | 盐城佳华塑料制品有限公司 | Intelligent control's heat-sealing machine production cluster |
CN113362430A (en) * | 2021-04-25 | 2021-09-07 | 杭州玖欣物联科技有限公司 | Industrial production line model animation digital twin method |
WO2021195921A1 (en) * | 2020-03-31 | 2021-10-07 | 西门子(中国)有限公司 | Production process planning and programming method, device, and system based on material flow |
CN114815759A (en) * | 2022-06-27 | 2022-07-29 | 广州力控元海信息科技有限公司 | Virtual-real fusion flexible production line variable control method and system |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW563007B (en) * | 2002-03-01 | 2003-11-21 | Charming Systems Corp | Production unit information system with activity-based cost as core and the structure thereof |
CN105045236A (en) * | 2015-07-21 | 2015-11-11 | 江苏云道信息技术有限公司 | Assembly line production scheduling method and system |
CN105843203A (en) * | 2016-06-12 | 2016-08-10 | 连云港杰瑞深软科技有限公司 | Intelligent production line process monitoring system |
CN106547262A (en) * | 2016-10-27 | 2017-03-29 | 江西易往信息技术有限公司 | It is a kind of to carry out producing the method for object supply, equipment, system |
-
2017
- 2017-11-24 CN CN201711193078.XA patent/CN108229785A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW563007B (en) * | 2002-03-01 | 2003-11-21 | Charming Systems Corp | Production unit information system with activity-based cost as core and the structure thereof |
CN105045236A (en) * | 2015-07-21 | 2015-11-11 | 江苏云道信息技术有限公司 | Assembly line production scheduling method and system |
CN105843203A (en) * | 2016-06-12 | 2016-08-10 | 连云港杰瑞深软科技有限公司 | Intelligent production line process monitoring system |
CN106547262A (en) * | 2016-10-27 | 2017-03-29 | 江西易往信息技术有限公司 | It is a kind of to carry out producing the method for object supply, equipment, system |
Non-Patent Citations (3)
Title |
---|
GUOZHANG JIANG: "Production scheduling model and its simulation of iron and steel production process", 《PROCEEDINGS OF THE 29TH CHINESE CONTROL CONFERENCE》 * |
刘国富: "《SMT设备操作与维护》", 30 August 2015 * |
周国华: "生产作业调度问题的软计算方法研究", 《中国博士学位论文全文数据库社会科学Ⅰ辑》 * |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110942277A (en) * | 2018-09-25 | 2020-03-31 | 阿里巴巴集团控股有限公司 | Order cooperative processing method, device, equipment and storage medium |
CN109472448A (en) * | 2018-09-30 | 2019-03-15 | 西安西电电气研究院有限责任公司 | The defective workmanship feedback method and device of circuit breaker |
CN109472448B (en) * | 2018-09-30 | 2021-11-26 | 西安高压电器研究院有限责任公司 | Method and device for feeding back process defects of circuit breaker product |
CN109508892A (en) * | 2018-11-23 | 2019-03-22 | 泰州永大帽业有限公司 | Cap production management system |
CN109508892B (en) * | 2018-11-23 | 2023-12-29 | 泰州永大帽业有限公司 | Production management system for cap |
WO2021195921A1 (en) * | 2020-03-31 | 2021-10-07 | 西门子(中国)有限公司 | Production process planning and programming method, device, and system based on material flow |
CN111522306A (en) * | 2020-04-17 | 2020-08-11 | 盐城佳华塑料制品有限公司 | Intelligent control's heat-sealing machine production cluster |
CN113362430A (en) * | 2021-04-25 | 2021-09-07 | 杭州玖欣物联科技有限公司 | Industrial production line model animation digital twin method |
CN114815759A (en) * | 2022-06-27 | 2022-07-29 | 广州力控元海信息科技有限公司 | Virtual-real fusion flexible production line variable control method and system |
CN114815759B (en) * | 2022-06-27 | 2022-09-20 | 广州力控元海信息科技有限公司 | Virtual-real fusion flexible production line variable control method and system |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN108229785A (en) | Online regulation and control method, apparatus, processor and the terminal of surface mounting technology producing line | |
US11301597B2 (en) | Simulation apparatus and method | |
CN102073448B (en) | For the method and apparatus of the data that Dynamic Announce is associated with Process Control System | |
CN104571015B (en) | Wire management in manufacturing execution system | |
CN109782714B (en) | Virtual electronic intelligent manufacturing factory control system and control method thereof | |
JP6385613B1 (en) | Data processing apparatus and data processing method | |
US10466683B2 (en) | Component mounting apparatus and method of setting a setting value of operational parameter | |
CN102129620A (en) | Manufacturing execution system (MES) for manufacturing process of printed circuit board (PCB) | |
CN111813377A (en) | Method and device for automatically generating application program | |
KR101431995B1 (en) | Facility management device, screen display method, and recording medium | |
US10242470B2 (en) | Energy management system, display control apparatus, display method, and computer-readable storage medium | |
CN113238532A (en) | Control system and control method for manufacturing process of PCB | |
JP6851390B2 (en) | Methods and equipment for assigning configuration groups to implementation lines | |
CN101518175A (en) | Inventory manager service and assistant for PCB manufacturing | |
US9830053B2 (en) | Screen definition device for operating panel | |
CN107273398A (en) | Man-machine interface system and the method for operating it | |
CN113191006A (en) | Digital VR monitoring method and device for electronic SMT factory | |
JP6535048B2 (en) | Device for displaying data used by the electronic component mounting machine | |
CN101236492A (en) | Method and system for controlling grid lines in a user interface | |
JP4208112B2 (en) | Method and apparatus for producing production sequence plan for printed circuit board mounting process | |
CN111539128B (en) | System and method for quickly correlating telecommunication design and structural design of structural model | |
EA042583B1 (en) | CONFIGURABLE MODULE PRODUCTION MANAGEMENT SYSTEM | |
CN117610902A (en) | PCBA (printed circuit board assembly) plug-in process file improvement system, method, equipment and storage medium | |
US20230405701A1 (en) | Network for controlling soldering systems and method therefor | |
WO2021112709A1 (en) | System for managing the production of a configurable module |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180629 |
|
RJ01 | Rejection of invention patent application after publication |