CN108227599A - Dredge pump water pump intelligent control system - Google Patents

Dredge pump water pump intelligent control system Download PDF

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Publication number
CN108227599A
CN108227599A CN201611152078.0A CN201611152078A CN108227599A CN 108227599 A CN108227599 A CN 108227599A CN 201611152078 A CN201611152078 A CN 201611152078A CN 108227599 A CN108227599 A CN 108227599A
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China
Prior art keywords
pump
terminal
control system
connects
control
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Granted
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CN201611152078.0A
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CN108227599B (en
Inventor
汤志恒
马志军
张锡淼
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Shanghai Liancheng Group Co Ltd
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Shanghai Liancheng Group Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/048Monitoring; Safety

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

The invention discloses a kind of dredge pump water pump intelligent control systems.The control system includes (1) power supply lines:Module provides burning voltage in order to control, including firewire, zero curve and ground wire;(2) control module, the control module include the first overload circuit, the second overload circuit, the first pump output loop, the second pump output loop, play pump control loop and warning line control loop;First overload circuit connects the first electrothermal relay, and the second overload circuit connects the second electrothermal relay;First pump output loop connects the coil of the first A.C. contactor, and the second pump output loop connects the coil of the second A.C. contactor;It plays pump control loop and picks up pump water level sensor, play pump water level sensor and connect with opening pump water level float;Warning line control loop connects high water level inductor, and high water level inductor is connect with high water level floating ball.The control system further includes wire connection terminal.Dredge pump water pump intelligent control system circuit of the invention is simple, component is few, easy to operate.

Description

Dredge pump water pump intelligent control system
Technical field
The present invention relates to field of intelligent control, relate more specifically to a kind of dredge pump water pump intelligent control system.
Background technology
At present, the switch board of two dredge pumps of existing control is all to obtain the electric coil for driving contactor by intermediate relay Carry out start and stop dredge pump, as shown in Figure 1 and Figure 2.In Fig. 2, switch SA is beaten at automatic position, passes through 2 exchange 36V intermediate relays KA1,2 pump position and warning line and open a pump and two pumps rising respectively, and when warning line, KA2 obtains electric, and 2 water pumps are same When work.When only there are one water level when two pumps be the using and the reserved, when 1# pump break down in use when, intermediate relay Device KA3 obtains electric electric so as to which KA5 be driven to obtain so that the coil of A.C. contactor KM2 obtains electric, is switched to 2# pump works.Identical, such as Fruit 2# pumps break down at work, and intermediate relay KA4 obtains electric electric so as to which KA5 be driven to obtain so that the line of A.C. contactor KM1 It encloses electric, is switched to 1# pump works.The circuit of this two failure of pump rotation is as shown in Figure 1, used KA3~5,3 relays. Wherein KA1~5 are intermediate relay, and HL1 is power supply indicator, and HL2,3 be 1# pumps and the instruction of 2# failure of pump, and HL4,5 pump for 1# It is indicated with 2# pump operations, QF10, QF11 are air switch;KM1, KM2 are A.C. contactor;KH1, KH2 are electrothermal relay, FU1 For fuse, SA is change-over switch, and SB1~4 are start-stop button.The connections of this 2 dredge pumps of control are complicated at present, member Number of devices is more, and high labor cost, circuit is susceptible to failure.
Therefore, this field is badly in need of developing new dredge pump water pump intelligent control system, simplifies circuit, reduces component, carries The safety of high system operation and stability.
Invention content
The object of the present invention is to provide the dredge pump water pump intelligent control systems that a kind of circuit is simple, component is few.
In the present invention, the present invention provides a kind of dredge pump water pump intelligent control system, the intelligence control system packets Include (1) power supply lines:Module provides burning voltage in order to control, including firewire, zero curve and ground wire;(2) control module, The control module includes the first overload circuit, the second overload circuit, the first pump output loop, the second pump output loop, plays pump Control loop and warning line control loop.
Wherein, the first overload circuit connects the first electrothermal relay, and the second overload circuit connects the second electrothermal relay;
The first pump output loop connects the coil of the first A.C. contactor, and the second pump output loop connects the second exchange The coil of contactor;
Described pump control loop picks up pump water level sensor, and described pump water level sensor connects with opening pump water level float It connects;
The warning line control loop connects high water level inductor, and the high water level inductor is connect with high water level floating ball.
The control system further includes wire connection terminal;
Wherein, the first overload circuit connects first terminal and Second terminal;
The second overload circuit connects third terminal and forth terminal;
The warning line control loop connects the 5th terminal and the 7th terminal, described pump control loop connect the 6th terminal and 7th terminal;
Described to connect the 8th terminal, the zero curve connects the 9th terminal, and the firewire connects the tenth terminal;
The second pump output loop connects the 11st terminal and the tenth two-terminal;
The first pump output loop connects the 13rd terminal and the 14th terminal.
In another preferred example, the control system includes a spare terminal.
In another preferred example, the control system includes multiple spare terminals.
In another preferred example, autoalarm is equipped in the control system.
In another preferred example, fuse is equipped in the control system.
In another preferred example, air switch is equipped in the control system.
In another preferred example, system running indicator is equipped in the control system.
The system running indicator includes automatically controlling indicator light, controls indicator light, the first water pump operation and the manually The spare indicator light of two water pumps, the second water pump operation and the spare indicator light of the first water pump, warning water indicator light, the first water pump operation refer to Show lamp, the first water pump overload light, the second water pump operation indicator light and the second water pump overload light.
In another preferred example, water pump operation state switch is equipped in the control system.
The water pump operation state switch includes automatic/hand switching switch, the first starting mode of pump switch, the first water Pump shutdown switch, the second starting mode of pump switch and the second water pump shutdown switch.
It should be understood that within the scope of the present invention, above-mentioned each technical characteristic of the invention and have in below (eg embodiment) It can be combined with each other between each technical characteristic of body description, so as to form new or preferred technical solution.As space is limited, exist This no longer tires out one by one states.
Description of the drawings
Fig. 1 is the circuit diagram of two failure of pump rotation of prior art dredge pump water pump intelligent control system;
Fig. 2 is prior art dredge pump water pump intelligent control system wiring diagram;
Fig. 3 is to be illustrated using the control panel of the water pump intelligent controller of dredge pump water pump intelligent control system of the present invention Figure;
Fig. 4 is a kind of typical terminal connecting structure schematic diagram of dredge pump water pump intelligent control system of the present invention;
Fig. 5 is a kind of typical line connection of dredge pump water pump intelligent control system of the present invention.
Each attached figure label is as follows:
KM1、KM2:First A.C. contactor, the second A.C. contactor;
KH1、KH2:First electrothermal relay, the second electrothermal relay;
QF10、QF11:Air switch;
FU1:Fuse;
SA:Change-over switch;
SB1~4:Start-stop button;
KA1~5:Intermediate relay;
HL1:Power supply indicator;
HL2,3:1# is pumped and the instruction of 2# failure of pump;
HL4,5:1# is pumped and the instruction of 2# pump operations;
PE is arranged:Earthing bar;
L1~3:Firewire wire size;
U1, U11, U21, V1, V11, V21, W1, W11 and W21:1# pumps wiring wire size;
U2, U12, U22, V2, V12, V22, W2, W12 and W22:2# pumps wiring wire size.
Specific embodiment
The present inventor after extensive and in-depth study, develops that a kind of wiring is simple for the first time, the few dredge pump of component Water pump intelligent controller.The present invention is completed on this basis.
The dredge pump water pump intelligent control system of the present invention includes (1) power supply lines:Module provides stabilization in order to control Voltage, including firewire, zero curve and ground wire;(2) control module, the control module include the first overload circuit, the second mistake It carries circuit, the first pump output loop, the second pump output loop, play pump control loop and warning line control loop.Wherein, One overload circuit connects the first electrothermal relay, and the second overload circuit connects the second electrothermal relay;First pump output loop connects the first exchange The coil of contactor, the second pump output loop connect the coil of the second A.C. contactor;It plays pump control loop and picks up the sensing of water pumping position Device, this plays pump water level sensor and is connect with opening pump water level float;Warning line control loop connects high water level inductor, the high water level Inductor is connect with high water level floating ball.
The control system further includes wire connection terminal;Wherein, the first overload circuit connects first terminal and Second terminal;Institute It states the second overload circuit and connects third terminal and forth terminal;The warning line control loop connects the 5th terminal and the 7th terminal, Described pump control loop connects the 6th terminal and the 7th terminal;Described to connect the 8th terminal, the zero curve connects the 9th terminal, The firewire connects the tenth terminal;The second pump output loop connects the 11st terminal and the tenth two-terminal;The first pump output Circuit connects the 13rd terminal and the 14th terminal.
The dredge pump water pump intelligent control system of the present invention, the start and stop of the automatic/hand of 2 water pumps of realization, overload protection, Two pump automatic alternates, failure automatically switch, the functions such as failure pump trip.
Manually or automatically pattern may be selected in the control system of the present invention.
Manual mode
Water pump is not controlled by floating ball under manual mode, by " startup " and " stopping " button on panel, realizes corresponding water The start and stop of pump.
Automatic mode
Under automatic mode when water level rises to " rise and pump position ", the 6th terminal in the second overload circuit is closed, the first exchange The coil of contactor obtains electric, 1# pump startups, and under water level decreasing to " rise pump position ", 1# pumps stop, and water level is again next time When rising to " rise and pump position ", then the second ac contactor coil obtains electric, is switched to 2# pumps and first starts, realizes automatic alternate work( Energy.If 1# pumps break down at work, the first electrothermal relay is attracted the first terminal closure that terminal first overloads circuit, then certainly Dynamic to be switched to 2# pumps, conversely, when 2# pumps break down at work, the second electrothermal relay is attracted the ground that terminal second overloads circuit Three terminals are closed, then automatically switch to 1# pumps, realize failure rotation function.When water level reaches " high water level ", i.e., warning line when, 5th terminal is closed, the first A.C. contactor and the second A.C. contactor simultaneously it is electric, two pumps are run simultaneously.
Term
As used herein, term " terminal " refers to wiring terminal, for transmitting electric signal or conductive use.
Main advantages of the present invention include:
(a) dredge pump water pump intelligent control system of the invention, control circuit greatly simplify, do not need to a large amount of wire size and Complicated wiring substantially shortens the setting up time of staff, improves production efficiency.
(b) dredge pump water pump intelligent control system of the invention, component is few, easy to operate, of low cost.
With reference to specific embodiment, the present invention is further explained.It should be understood that these embodiments are merely to illustrate the present invention Rather than it limits the scope of the invention.Test method without specific conditions in the following example, usually according to conventional strip Part or according to the normal condition proposed by manufacturer.Unless otherwise stated, otherwise percentage and number are weight percent and weight Number.
It should be noted that in the claim and specification of this patent, such as first and second or the like relationship Term is used merely to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying There are any actual relationship or orders between these entities or operation.Moreover, term " comprising ", "comprising" or its Any other variant is intended to non-exclusive inclusion so that process, method, article including a series of elements or Equipment not only include those elements, but also including other elements that are not explicitly listed or further include for this process, Method, article or the intrinsic element of equipment.In the absence of more restrictions, it is wanted by what sentence limited " including one " Element, it is not excluded that also there are other identical elements in the process, method, article or apparatus that includes the element.
Embodiment 1
Fig. 3~Fig. 5 is a kind of exemplary embodiment of the present invention.As shown in figure 5, the dredge pump water pump intelligent control system Including (1) power supply lines:Module provides burning voltage in order to control, including firewire L1~3, zero curve N and ground wire, the system Power supply is alternating current 220V;(2) control module, the control module include the first overload circuit, the second overload circuit, the One pump output loop, plays pump control loop and warning line control loop at the second pump output loop.Wherein, first mistake It carries circuit and meets the first electrothermal relay KH1, the second overload circuit meets the second electrothermal relay KH2;The first pump output loop The coil of the first A.C. contactor KM1 is connect, the second pump output loop connects the coil of the second A.C. contactor KM2;Described Pump control loop picks up pump water level sensor SL1, and described pump water level sensor is connect with opening pump water level float;The warning water Position control loop meets high water level inductor SL2, and the high water level inductor is connect with high water level floating ball.
As shown in figure 4, the control system further includes wire connection terminal;Wherein, the first overload circuit connects 1 He of first terminal Second terminal 2;The second overload circuit connects third terminal 3 and forth terminal 4;The warning line control loop connects the 5th end 5 and the 7th terminal 7 of son, described pump control loop connect the 6th terminal 6 and the 7th terminal 7;It is described to connect the 8th terminal 8, The zero curve connects the 9th terminal 9, and the firewire connects the tenth terminal 10;The second pump output loop connects the 11st terminal 11 and the Ten two-terminals 12;The first pump output loop connects the 13rd terminal 13 and the 14th terminal 14.
Autoalarm is equipped in the control system.Fuse FU1 is equipped in the control system.It is equipped in the control system Air switch Q F10, Q F11.As shown in figure 3, system running indicator is equipped in the control system.The system operation instruction Lamp includes automatically controlling indicator light, controls indicator light, the first water pump operation and the spare indicator light of the second water pump, the second water pump manually Operation and the spare indicator light of the first water pump, warning water indicator light, the first water pump operation indicator light, the first water pump overload light, Second water pump operation indicator light and the second water pump overload light.Water pump operation state switch is equipped in the control system. The water pump operation state switch, which includes automatic/hand switching switch, the first starting mode of pump switch, the first water pump, to be stopped opening It closes, the second starting mode of pump switchs and the second water pump shutdown switch.
Embodiment 2
Manually or automatically pattern may be selected in the control system of the present invention.
(1) manual mode
Water pump is not controlled by floating ball under manual mode, by " startup " and " stopping " button on panel, realizes corresponding water The start and stop of pump, when having overload fault, KH1 and KH2 are attracted, and terminal 1 and 3 is closed, and water pump stops, and malfunction indicator lamp is bright.
(2) automatic mode
Under automatic mode when water level rises to " rise and pump position ", terminal 6 is closed, and KM1 coils obtain electric, and 1# pump startups work as water Position drops under " rise and pump position ", and 1# pumps stop, and when water level rises to " rise and pump position " again next time, then KM2 coils obtain Electricity is switched to 2# pumps and first starts, realizes automatic alternate function.If 1# pumps break down at work, KH1 is attracted terminal 1 and is closed, 2# pumps are then automatically switched to, conversely, when 2# pumps break down at work, KH2 is attracted terminal 3 and is closed, then automatically switches to 1# Pump realizes failure rotation function.When water level reaches " high water level ", i.e., warning line when, terminal 5 is closed, KM1,2 simultaneously it is electric, Two pumps are run simultaneously.
The dredge pump water pump intelligent control system of the present invention, control circuit is simple, and component is few, does not need to a large amount of wire size It is easy to operate with complicated wiring, it is of low cost, substantially shorten the setting up time of staff, improve production efficiency.
All references mentioned in the present invention is incorporated herein by reference, independent just as each document It is incorporated as with reference to such.In addition, it should also be understood that, after reading the above teachings of the present invention, those skilled in the art can To be made various changes or modifications to the present invention, such equivalent forms equally fall within the model that the application the appended claims are limited It encloses.

Claims (10)

1. a kind of dredge pump water pump intelligent control system, which is characterized in that the control system includes (1) power supply lines: Module provides burning voltage in order to control, including firewire, zero curve and ground wire;
(2) control module, the control module include the first overload circuit, the second overload circuit, the first pump output loop, the Two pump output loops play pump control loop and warning line control loop;
Wherein, the first overload circuit connects the first electrothermal relay, and the second overload circuit connects the second electrothermal relay;
The first pump output loop connects the coil of the first A.C. contactor, and the second pump output loop connects the second ac contactor The coil of device;
Described pump control loop picks up pump water level sensor, and described pump water level sensor is connect with opening pump water level float;
The warning line control loop connects high water level inductor, and the high water level inductor is connect with high water level floating ball.
2. control system according to claim 1, which is characterized in that the control system further includes wire connection terminal;
Wherein, the first overload circuit connects first terminal and Second terminal;
The second overload circuit connects third terminal and forth terminal;
The warning line control loop connects the 5th terminal and the 7th terminal, and described pump control loop meets the 6th terminal and the 7th Terminal;
Described to connect the 8th terminal, the zero curve connects the 9th terminal, and the firewire connects the tenth terminal;
The second pump output loop connects the 11st terminal and the tenth two-terminal;
The first pump output loop connects the 13rd terminal and the 14th terminal.
3. control system according to claim 2, which is characterized in that the control system includes one or more spare Terminal.
4. control system according to claim 1, which is characterized in that autoalarm is equipped in the control system.
5. control system according to claim 1, which is characterized in that fuse is equipped in the control system.
6. control system according to claim 1, which is characterized in that air switch is equipped in the control system.
7. control system according to claim 1, which is characterized in that system operation is equipped in the control system and is indicated Lamp.
8. control system according to claim 7, which is characterized in that the system running indicator includes automatically controlling finger Show lamp, control indicator light, the first water pump operation and the spare indicator light of the second water pump, the second water pump operation and the first water pump standby manually It is indicated with indicator light, warning water indicator light, the first water pump operation indicator light, the first water pump overload light, the second water pump operation Lamp and the second water pump overload light.
9. control system according to claim 1, which is characterized in that cut in the control system equipped with water pump operation state Change switch.
10. control system according to claim 9, which is characterized in that the water pump operation state switch is included certainly Dynamic/manual switch, the first starting mode of pump switch, the first water pump shutdown switch, the second starting mode of pump switch and the second water pump Shutdown switch.
CN201611152078.0A 2016-12-14 2016-12-14 Intelligent control system for sewage pump Active CN108227599B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201611152078.0A CN108227599B (en) 2016-12-14 2016-12-14 Intelligent control system for sewage pump

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CN108227599A true CN108227599A (en) 2018-06-29
CN108227599B CN108227599B (en) 2024-05-14

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110552872A (en) * 2019-10-18 2019-12-10 哈尔滨朗昇电气股份有限公司 Intelligent water pump controller and control method
CN114183331A (en) * 2021-12-10 2022-03-15 浙江中杭水泵股份有限公司 Remote control system of high-efficient dredge pump

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CN105386969A (en) * 2015-12-11 2016-03-09 天津市威匡电气设备有限公司 Control circuit for two draining pumps
CN205475596U (en) * 2016-04-11 2016-08-17 国网山东省电力公司阳信县供电公司 Automatic drainage system of transformer substation

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Publication number Priority date Publication date Assignee Title
CN202651876U (en) * 2012-05-16 2013-01-02 潍坊市飞虹电气成套设备有限公司 Sewage pump dual power intelligent protection controlling device
CN203394724U (en) * 2013-08-16 2014-01-15 上海太平洋制泵(集团)有限公司 Automatic submersible sewage pump alternation control system
CN203759554U (en) * 2014-04-09 2014-08-06 淮南矿业(集团)有限责任公司 Automatic water supply control system
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Publication number Priority date Publication date Assignee Title
CN110552872A (en) * 2019-10-18 2019-12-10 哈尔滨朗昇电气股份有限公司 Intelligent water pump controller and control method
CN114183331A (en) * 2021-12-10 2022-03-15 浙江中杭水泵股份有限公司 Remote control system of high-efficient dredge pump

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