CN108227581A - A kind of actuator monitoring, control and debugging system and its application method - Google Patents
A kind of actuator monitoring, control and debugging system and its application method Download PDFInfo
- Publication number
- CN108227581A CN108227581A CN201810006683.XA CN201810006683A CN108227581A CN 108227581 A CN108227581 A CN 108227581A CN 201810006683 A CN201810006683 A CN 201810006683A CN 108227581 A CN108227581 A CN 108227581A
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- China
- Prior art keywords
- actuator
- control
- profibus
- interface cards
- connect
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Programmable Controllers (AREA)
Abstract
The invention discloses a kind of monitoring of actuator, control and debugging system and its application methods, and the system comprises control host, actuator control software, Profibus DP interface cards, photoelectric conversion module, fiber splitter and 24V power supplys;Wherein, the control host is connect by USB with the Profibus DP interface cards, the actuator control software is mounted on control host, the photoelectric conversion module is connect with Profibus DP interface cards, the fiber splitter is connect by optical fiber with photoelectric conversion module, fiber splitter is connect by optical fiber with several actuators, and the 24V power supplys are connect with Profibus DP interface cards and photoelectric conversion module.The application inputs or selection actuator number, you can address is automatically determined by scanning, so as to establish communication contact;Reciprocal parameter setting, tracking parameter setting, Special controlling setting, storage setting, limiting setting, SSI settings etc. can easily be carried out.
Description
Technical field
It is held the invention belongs to the actuator control of PROFIBUS protocol communications or with the approximation of PROFIBUS protocol communications
Row device control field, and in particular to a kind of actuator monitoring, control and debugging system and its application method.
Background technology
The Active Reflector of large radio telescope FAST controls the drop-down of reflection surface panel node by 2225 hydraulic actuators
Rope stretching operation makes distorted reflector, and each actuator is received the control instruction of Upper system by optical fiber, status information is passed
Pass Upper system.Existing system to actuator in the real work of experiment test is carried out, and address needs to be separately provided, data
It cannot separately deposit, the inadequate hommization in setting interface and trouble, reciprocal operation function parameter setting is cumbersome, and curve motion function needs elder generation
Formation curve needs manual adjustment rope capacity to carry out homologous thread height.It is frequently necessary to carry out single or multiple actuators
Experimental debugging, maintenance and maintenance, existing reflecting surface control system lack flexibility.
Invention content
For problems of the prior art, the purpose of the present invention is to provide a kind of monitoring of actuator, control and adjust
Test system, input or selection actuator number, you can address is automatically determined by scanning, so as to establish communication contact;It can be with
Easily carry out reciprocal parameter setting, tracking parameter setting, Special controlling setting, storage setting, limiting setting, SSI settings etc..
Another object of the present invention is to provide a kind of actuator monitoring, control and the application method of debugging system.
To achieve the above object, the present invention uses following technical scheme:
A kind of monitoring of actuator, control and debugging system, the system comprises control host, actuator control software,
Profibus DP interface cards, photoelectric conversion module, fiber splitter and 24V power supplys;Wherein, the control host passes through USB
It is connect with the Profibus DP interface cards, the actuator control software is mounted on control host, the opto-electronic conversion mould
Block is connect with Profibus DP interface cards, and the fiber splitter is connect by optical fiber with photoelectric conversion module, fiber splitter
It is connect by optical fiber with several actuators, the 24V power supplys are connect with Profibus DP interface cards and photoelectric conversion module.
Further, the model CP5711 of the Profibus DP interface cards.
Further, the fiber splitter is no more than 60 by the actuator that optical fiber connects.
A kind of actuator monitoring, control and the application method of debugging system, described method includes following steps:
1) actuator monitored, control and connect with each section in debugging system by the connection relation in claim 1
Come;
2) the control host is by the automatic driving for searching the installation Profibus DP interface cards, until being led in control
There is Profibus DP interface cards mark in equipment manager in machine;
3) " control panel " operation " setting PG/PC interfaces " of control host is opened, clicks " determining " after the completion;
4) STEP7V5.5sp2 configuration actuators are run, open the good actuator hardware configuration of configuration, compiling is clicked and preserves,
Software is closed, configuration can be saved in control host by system;
5) SIMATIC_NET OPC are configured, and open operation " Station Configurator " click " Import
Station " opens the position of STEP7V5.5sp2 save files in selection step 4), finds " .Xdb " file and clicks opening,
" ok " is clicked after the completion of OPC configurations;
6) address that the actuator control software chooses corresponding actuator is opened in operation, it is possible to be inquired, be stored the rush
Dynamic device parameters control the actuator according to setting mode operation.
The present invention has following advantageous effects:
1st, existing reflecting surface control system, if necessary to be debugged to single actuator, it is thus necessary to determine that compile its address
Number, it makes troubles to work, in this system, input or selection actuator number, you can address is automatically determined by scanning, so as to
Establish communication contact.
2nd, this system can easily carry out reciprocal parameter setting, tracking parameter is set, Special controlling is set, storage is set
It puts, limit setting, SSI settings etc..
3rd, this system can easily ginsengs such as real time inspection actuator piston bar position, speed, oil temperature oil pressure, motor pulses
Several data and curve, to judge that actuator state provides real time information.
4th, this system can easily have the peak value of related parameter in the daily operating status of programming count actuator, promote to judge
Dynamic device state, prediction actuator failure and service life provide foundation.
5th, this system can be used for the control of the setting of the various states of actuator, movement, be that actuator is pacified under field condition
Dress, dismounting and maintenance provide facility.
6th, this system do tracking test do not need to first production curve can arbitrarily pre-programmed curve (including initial phase, zero, partially
Shifting, curve model etc.), without manually adjusting rope capacity, it can be completed by software curve of deviation, alleviate reality
Test labor intensity.
7th, it is that one-key start is run (after setting parameter) that this system is reciprocal, tracking test is run, and eliminates and runs to
The operations such as starting point.
8th, this system can reduce operation data file storage by needing that storage opening or storage is selected to close selection
Disk space is saved in unnecessary storage.
Description of the drawings
Fig. 1 is actuator of the present invention monitoring, control and the structure diagram of debugging system;
Fig. 2 is the flow chart of actuator control software of the present invention;
Fig. 3 is the program chart of actuator control software of the present invention;
Fig. 4 is the reciprocal runnable interface of actuator control software of the present invention;
Fig. 5 is the tracking runnable interface of actuator control software of the present invention;
Fig. 6 is the warning message display interface of actuator control software of the present invention;
Fig. 7 is that the actuator parameters of actuator control software of the present invention set interface.
Specific embodiment
In the following, refer to the attached drawing, more fully illustrates the present invention, shown in the drawings of the exemplary implementation of the present invention
Example.However, the present invention can be presented as a variety of different forms, it is not construed as being confined to the exemplary implementation described here
Example.And these embodiments are to provide, so as to make the present invention fully and completely, and it will fully convey the scope of the invention to this
The those of ordinary skill in field.
As shown in Figure 1, the present invention provides a kind of monitoring of actuator, control and debugging system, which includes control and leads
Machine, actuator control software, Profibus DP interface cards, photoelectric conversion module, fiber splitter and 24V power supplys;Wherein,
Control host is connect by USB with Profibus DP interface cards, and actuator control software is mounted on control host, and photoelectricity turns
Mold changing block is connect with Profibus DP interface cards, and fiber splitter is connect by optical fiber with photoelectric conversion module, fiber splitter
It is connect by optical fiber with several actuators, 24V power supplys are connect with Profibus DP interface cards and photoelectric conversion module.
The model CP5711 of Profibus DP interface cards.Fiber splitter is no more than by general 8 of the actuator that optical fiber connects
60.
The present invention also provides a kind of monitoring of actuator, control and the application method of debugging system, this method includes as follows
Step:
1) actuator monitored, control and connect with each section in debugging system by the connection relation in claim 1
Come;
2) the control host is by the automatic driving for searching the installation Profibus DP interface cards, until being led in control
There is Profibus DP interface cards mark in equipment manager in machine;
3) " control panel " operation " setting PG/PC interfaces " of control host is opened, clicks " determining " after the completion;
4) STEP7V5.5sp2 configuration actuators are run, open the good actuator hardware configuration of configuration, compiling is clicked and preserves,
Software is closed, configuration can be saved in control host by system;
5) SIMATIC_NET OPC are configured, and open operation " Station Configurator " click " Import
Station " opens the position of STEP7V5.5sp2 save files in selection step 4), finds " .Xdb " file and clicks opening,
" ok " is clicked after the completion of OPC configurations;
6) address that the actuator control software chooses corresponding actuator is opened in operation, it is possible to be inquired, be stored the rush
Dynamic device parameters control the actuator according to setting mode operation.
Actuator control software in the present invention is configured computer as follows with the requirement of running environment:
CPU frequency:>=2.0GHz;
Memory:>=4G;
Hard disk:>=40G;
Monitor resolution:Support 1440 × 900;
Operating system:Windows7 64bit;
Microsoft Office 2003 and more than;
Running environment:Microsoft.NET Framework SDK 3.5 or more version;
STEP7V5.5sp2 and more than;
SIMATIC_NET_82sp1 and more than;
Labview 2013 and more than;
The actuator control software of the present invention is developed using Labview2013, and Fig. 2 and Fig. 3 are respectively that actuator control is soft
The system flow chart and program chart of part;Fig. 4-Fig. 7 is respectively the reciprocal runnable interface of actuator control software, tracking operation
Interface, warning message display interface and actuator parameters setting interface.
The purpose of the present invention is to provide a kind of good actuator control, detection, data storage analysis platform, compared to it
Under, this system hardware configuration does not change, and software configuration is simpler, and data query analysis is more prone to, and history curve checks interface
Intuitively, control interface hommization, reciprocal operation function parameter setting is simple, and operation is intuitive simple, control function and setting function
Complete, control address automatic identification does not need to set, and does not need to that curve is generated in advance, operation curve function does not need to manual adjustment
Rope capacity is not influenced by rope capacity.
It thanks you:Thank to the support of concerned countries Nsfc Projects (11773041).
It is described above simply to illustrate that of the invention, it is understood that the invention is not limited in above example, meet
The various variants of inventive concept are within protection scope of the present invention.
Claims (4)
1. a kind of actuator monitoring, control and debugging system, which is characterized in that the system comprises control host, actuator controls
Software processed, Profibus DP interface cards, photoelectric conversion module, fiber splitter and 24V power supplys;Wherein, the control host
It is connect by USB with the Profibus DP interface cards, the actuator control software is mounted on control host, the light
Electric modular converter is connect with Profibus DP interface cards, and the fiber splitter is connect by optical fiber with photoelectric conversion module, light
Fine optical splitter is connect by optical fiber with several actuators, the 24V power supplys and Profibus DP interface cards and opto-electronic conversion mould
Block connects.
2. actuator monitoring according to claim 1, control and debugging system, which is characterized in that the Profibus DP
The model CP5711 of interface card.
3. actuator monitoring according to claim 1, control and debugging system, which is characterized in that the fiber splitter
It is no more than 60 by the actuator that optical fiber connects.
4. a kind of any actuator monitorings of claim 1-3, control and the application method of debugging system, feature exist
In described method includes following steps:
1) actuator monitored, control and connected with each section in debugging system by the connection relation in claim 1;
2) driving of the Profibus DP interface cards is installed in automatic lookup by the control host, until in host is controlled
Equipment manager occur Profibus DP interface cards mark;
3) " control panel " operation " setting PG/PC interfaces " of control host is opened, clicks " determining " after the completion;
4) STEP7 V5.5 sp2 configuration actuators are run, open the good actuator hardware configuration of configuration, compiling is clicked and preserves, close
Software is closed, configuration can be saved in control host by system;
5) SIMATIC_NET OPC are configured, and open operation " Station Configurator " click " Import Station ",
The position of STEP7 V5.5 sp2 save files in selection step 4) is opened, " .Xdb " file is found and clicks opening, OPC is configured
Into rear click " ok ";
6) address that the actuator control software chooses corresponding actuator is opened in operation, it is possible to be inquired, be stored the actuator
Parameters control the actuator according to setting mode operation.
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1564047A (en) * | 2004-03-23 | 2005-01-12 | 中国科学院国家天文台南京天文光学技术研究所 | Active bearing controller for grinding high precision, large aperture thin minute face of astronmonical telescope |
CN102520678A (en) * | 2011-11-04 | 2012-06-27 | 中国科学院国家天文台南京天文光学技术研究所 | Remote control system for active reflection panel of radio telescope |
-
2018
- 2018-01-04 CN CN201810006683.XA patent/CN108227581A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1564047A (en) * | 2004-03-23 | 2005-01-12 | 中国科学院国家天文台南京天文光学技术研究所 | Active bearing controller for grinding high precision, large aperture thin minute face of astronmonical telescope |
CN102520678A (en) * | 2011-11-04 | 2012-06-27 | 中国科学院国家天文台南京天文光学技术研究所 | Remote control system for active reflection panel of radio telescope |
Non-Patent Citations (5)
Title |
---|
_范峰等: "巨型望远镜(FAST)反射面结构健康监测系统", 《哈尔滨工业大学学报》 * |
刘兵等: "液压促动器控制系统设计与性能分析", 《机床与液压》 * |
唐继英: "《现场总线技术》", 31 July 2008 * |
孙晓等: "FAST促动器性能测试在线监测系统", 《天文研究与技术》 * |
百度经验: "Profibus主站的几种实现方式", 《百度经验》 * |
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Application publication date: 20180629 |