Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
A track gauge calibrator for a track geometry detection system, the track gauge calibrator being arranged in a rectangular spatial coordinate system with an axis X, Y, Z as a coordinate axis, the track geometry detection system comprising:
the fixed seat 1 is used for being connected and fixed with the steel rail 6;
the movable gauge block 3 comprises a vertical plate 31 and a flat plate 32, wherein the outer side surface of the vertical plate 31 is parallel to the plane where the Y axis and the Z axis are located, and the upper surface of the flat plate 32 is parallel to the plane where the X axis and the Y axis are located;
and the multi-dimensional adjusting assembly 2 is connected with the fixed seat 1 and the movable gauge block 3, and the multi-dimensional adjusting assembly 2 can adjust the position of the movable gauge block 3 in the X-axis direction and the Z-axis direction, as shown in fig. 2 to 5, the X-axis direction is the same as the track pitch direction of the steel rail 6, and the Y-axis direction is the same as the length direction of the steel rail 6.
This removal gage block 3 position in X axle and Z axle orientation through the accurate quick regulation of multidimensional adjusting part 2 can effectually solve among the prior art to magnet gage block 4 higher, repetitious usage magnet gage block 4 has wearing and tearing, the calibration accuracy that can't guarantee and the problem of inefficiency.
In this embodiment, the fixing base 1 includes an inner plate 11, a top plate 12 and an outer plate 13 which are connected in sequence, the inner plate 11 and the outer plate 13 are parallel to each other, the top plate 12 is perpendicular to the inner plate 11, the top plate 12 is parallel to the plane where the X axis and the Y axis are located, the inner plate 11 is parallel to the plane where the Z axis and the Y axis are located, the top of the steel rail 6 can be inserted between the inner plate 11 and the outer plate 13 in a matching manner, that is, the inner plate 11 and the outer plate 13 are attached to the inner side and the outer side of the top of the steel rail 6, and the lower side of the top plate 12 is attached to the upper side of the top of the steel.
In this embodiment, along the X-axis direction, as shown in fig. 3, the left side of the top plate 12 is fixedly connected to the upper end of the inner plate 11, the right side of the top plate 12 is fixedly connected to the upper end of the outer plate 13, and the top plate 12, the inner plate 11 and the outer plate 13 are integrally formed by a single material, that is, the fixing base 1 is an integrated structure. An upper notch 14 is arranged in the top plate 12, a side notch 15 is arranged in the inner side plate 11, the upper notch 14 is communicated with the side notch 15, and the upper notch 14 and the side notch 15 are used for accommodating the movable measuring block 3, as shown in fig. 6.
In the present embodiment, the flat plate 32 is parallel to the top plate 12, or the flat plate 32 and the top plate 12 are located in the same plane. The vertical plate 31 is parallel to the inner side plate 11, or the vertical plate 31 and the inner side plate 11 are located in the same plane. The flat plate 32 can move in the upper notch 14 along the X-axis direction and the Z-axis direction, the vertical plate 31 can move in the side notch 15 along the X-axis direction and the Z-axis direction, and the movable gauge block 3 and the fixed seat 1 are both of an integrated structure.
In this embodiment, the outer plate 13 is provided with a threaded through hole 16 for connecting and fixing the fixing base 1 and the steel rail 6, as shown in fig. 6, the outer surface of the inner plate 11 is provided with a guide groove 17, the guide groove 17 is opened along the Z-axis direction, one end of the multidimensional adjusting component 2 is inserted and connected with the guide groove 17 in a matching manner, one end of the multidimensional adjusting component 2 is provided with a plurality of installation through holes arranged along the Z-axis direction, the multidimensional adjusting component 2 is accurately assembled with the fixing base 1, and the installation position of the multidimensional adjusting component 2 relative to the fixing base 1 in the Z-axis direction can be changed, as shown in fig. 3.
In this embodiment, the outer side surface of the vertical plate 31 is provided with a plurality of parallel side grooves 33, each side groove 33 is formed along the Z-axis direction, the upper surface of the flat plate 32 is provided with a plurality of parallel upper grooves 34, each upper groove 34 is formed along the X-axis direction, the side grooves 33 are connected with the upper grooves 34 in a one-to-one correspondence manner, and the groove widths of the connected side grooves 33 and the upper grooves 34 are the same. For example, along the Y-axis direction, the first side groove 33 on the vertical plate 31 is connected with the first upper groove 34 on the flat plate 32, and the width of the first side groove 33 on the vertical plate 31 is the same as the width of the first upper groove 34 on the flat plate 32; the second side groove 33 on the vertical plate 31 is connected with the second upper groove 34 on the flat plate 32, and the width of the second side groove 33 on the vertical plate 31 is the same as that of the second upper groove 34 on the flat plate 32. The widths of the side grooves 33 and the upper grooves 34 are both the dimensions in the up-down direction in fig. 7.
In the present embodiment, the distance between two adjacent upper grooves 34 is equal, and the groove widths of the upper grooves 34 form an arithmetic progression along the Y-axis direction. If the distance between two adjacent upper grooves 34 is 8mm, the groove widths of the upper grooves 34 are 0.5mm, 1.0mm, 1.5mm and 2.0mm in sequence along the Y-axis direction, as shown in fig. 7. The movable gauge block 3 further comprises a connecting plate 35, the connecting plate 35 is parallel to the plane where the X axis and the Z axis are located, the connecting plate 35 is fixed to the edge of the vertical plate 31, and the movable gauge block 3 is connected and fixed with the multidimensional adjusting component 2 through the connecting plate 35.
In the present embodiment, the multi-dimensional adjustment assembly 2 includes a mounting seat 28, a first connecting block 21, a sliding block 22, and a second connecting block 23, which are stacked in this order along the Y-axis direction. The mounting seat 28 has a plate-like structure, and the mounting seat 28 has a substantially L-shaped cross section, as shown in fig. 3. The first connecting block 21 is fixedly connected with the fixed seat 1 through the mounting seat 28, the mounting seat 28 includes a long side plate and a broken side plate, a plurality of mounting through holes arranged along the Z-axis direction are formed in the broken side plate of the mounting seat 28, a plurality of mounting through holes arranged along the Z-axis direction are also formed in the guide groove 17 formed in the outer surface of the inner side plate 11, a part of the broken side plate of the mounting seat 28 is inserted into the guide groove 17 in a matching manner, the broken side plate of the mounting seat 28 is further connected with the inner side plate 11 through screws, and the mounting position of the multidimensional adjusting component 2 relative to the fixed seat 1 in the Z-axis direction can be changed by selecting different mounting through holes, as shown in fig. 3 and 6.
In the present embodiment, the second connecting block 23 is fixedly connected to the movement measuring block 3, and the position of the slide block 22 in the Z-axis direction with respect to the first connecting block 21 is adjustable. The position of the second connecting block 23 in the X-axis direction relative to the slide block 22 is adjustable. As in fig. 3, when the first link block 21 is stationary, the slide block 22 can reciprocate in the Z-axis direction with respect to the first link block 21, and when the slide block 22 is stationary, the second link block 23 can reciprocate in the X-axis direction with respect to the slide block 22.
In this embodiment, the sliding block 22 and the first connecting block 21 are connected through a first sliding groove and a first guide rail 211, the first guide rail 211 is opened along the Z-axis direction, for example, the sliding block 22 is provided with the first guide rail 211, the first connecting block 21 is provided with the first sliding groove, the first sliding groove is inserted into the first guide rail 211 in a matching manner, and the first guide rail 211 may be a dovetail groove. Alternatively, for example, the slide block 22 may be provided with a first slide groove, and the first link block 21 may be provided with a first guide rail 211. The sliding block 22 and the second connecting block 23 are connected through a second sliding groove and a second guide rail 212, the second guide rail 212 is provided along the X-axis direction, for example, the sliding block 22 is provided with the second guide rail 212, the second connecting block 23 is provided with a second guide groove, the second sliding groove is inserted and connected with the second guide rail 212 in a matching manner, and the second sliding groove may be a dovetail groove, as shown in fig. 8 and 9. The first guide rails 211 and the second guide rails 212 may be provided in plurality, and the plurality of first guide rails 211 are parallel to each other and the plurality of second guide rails 212 are parallel to each other.
In the present embodiment, the multi-dimensional adjustment assembly 2 further includes a first manual adjustment member 24 and a second manual adjustment member 25, wherein the first manual adjustment member 24 is capable of manually adjusting the position of the slide block 22 in the Z-axis direction relative to the first connecting block 21, and the second manual adjustment member 25 is capable of manually adjusting the position of the second connecting block 23 in the X-axis direction relative to the slide block 22. The first manual adjusting part 24 and the second manual adjusting part 25 are micrometer heads in the prior art. The micrometer head of the micrometer comprises a micrometer screw, a fixing part and a knob part which are arranged in sequence. When the knob part is screwed, the micrometer screw rod can stretch, and scales for indicating the stretching distance of the micrometer screw rod are arranged on the fixing part.
Specifically, as shown in fig. 3, a first stopper 221 is connected to the left upper end of the slide block 22, the fixing portion of the first manual adjustment member 24 is connected and fixed to the left side of the first connection block 21 via the first connection member 26, the micrometer screw of the first manual adjustment member 24 abuts against the first stopper 221, the center line of the micrometer screw of the first manual adjustment member 24 is parallel to the Z-axis, the micrometer screw of the first manual adjustment member 24 faces upward, the knob portion of the first manual adjustment member 24 faces downward, and when the knob portion of the first manual adjustment member 24 is screwed, the micrometer screw of the first manual adjustment member 24 can move in the Z-axis direction, thereby pushing the slide block 22, the second connection block 23, and the movement gauge 3 to move in the Z-axis direction in synchronization. Because the micrometer head of the micrometer comprises scales, the moving distance of the moving measuring block 3 along the Z-axis direction can be accurately and conveniently adjusted.
As shown in fig. 3, the second stopper 231 is connected to the middle of the upper end of the second connecting block 23, the fixing portion of the second manual adjustment member 25 is connected to the upper end of the slide block 22 through the second connector 27, the micrometer screw of the second manual adjustment member 25 abuts against the second stopper 231, the center line of the micrometer screw of the second manual adjustment member 25 is parallel to the X-axis, the micrometer screw of the first manual adjustment member 24 faces the movable gauge 3, the knob portion of the first manual adjustment member 24 faces the left side, and when the knob portion of the second manual adjustment member 25 is screwed, the micrometer screw of the second manual adjustment member 25 can move in the X-axis direction, thereby pushing the second connecting block 23 and the movable gauge 3 to move in the X-axis direction in synchronization. Because the micrometer head of the micrometer comprises scales, the moving distance of the moving measuring block 3 along the X-axis direction can be accurately and conveniently adjusted.
In the invention, the fixed seat 1 is used for being tightly attached and fixed with a track (the upper end of a steel rail 6), the fixed seat 1 is machined from aviation aluminum alloy, 3 threaded through holes 16 are arranged on an outer side plate, and the specification of the threaded through holes 16 is M8. The movable gauge block 3 can also be formed by processing aluminum alloy, and the multidimensional adjusting component 2 is used for accurately adjusting the transverse (X-axis direction) and vertical (Z-axis direction) moving distances of the movable gauge block 3. The movable gauge block 3 is used for receiving the measurement of the track gauge measuring equipment 5, the precision of the track gauge measuring equipment 5 is verified by moving a certain distance, strip-shaped grooves (a side groove 33 and an upper groove 34) with different widths are machined in the movable gauge block 3, and laser of the track gauge measuring equipment 5 is emitted into the grooves to check whether the laser is installed obliquely or not. The micrometer head of the micrometer has a precision of 0.01 mm.
The principle of checking whether the laser is mounted obliquely is that the laser can emit planar laser light, referred to as laser plane. The laser surface is shot to the movable gauge block 3, the intersection of the laser surface and the outer side surface of the vertical plate 31 of the movable gauge block 3 forms a side intersection line, the intersection of the laser surface and the upper side surface of the flat plate 32 of the movable gauge block 3 forms an upper intersection line, the side intersection line is connected with the upper intersection line, and when the side intersection line and the upper intersection line are just positioned in a connected side groove 33 and an upper groove 34 respectively, the installation of the inspection laser is not inclined; if the intersection or line of intersection does not fit exactly within the associated side groove 33 and upper groove 34, respectively, this indicates a skew problem with the test laser installation.
The operation of the track gauge calibrator of the track geometry inspection system is described below.
Firstly, clamping the track gauge calibrator of the track geometry detection system on a steel rail 6 measured by the detection system, adjusting the track gauge calibrator of the track geometry detection system to enable a laser surface to irradiate in a groove of a movable gauge block 3 according to the position of a laser line of detection equipment, if the intersection line or the upper intersection line of the laser surface and the side of the movable gauge block 3 deviates from a side groove 33 or an upper groove 34 of the movable gauge block 3, proving that the laser is installed in a deviated way, and adjusting the laser to enable the intersection line and the upper intersection line formed by the laser surface to be respectively just positioned in one connected side groove 33 and upper groove 34.
And secondly, translating the track gauge calibrator of the track geometry detection system, irradiating laser rays on the outer side surface (outside the side groove 33) of the vertical plate 31 of the movable gauge block 3, and screwing an M8 bolt to clamp the track gauge calibrator of the track geometry detection system and the steel rail 6. The scale values of the first manual adjusting part 24 and the second manual adjusting part 25 (i.e. two micrometer heads) are read, the micrometer heads are adjusted to move the gauge block 3 to a desired value, and whether the track gauge change value detected by the detection equipment is consistent with the track gauge change value is checked, so that distance calibration is realized, and the track gauge accuracy of the detection system is verified.
The above description is only exemplary of the invention and should not be taken as limiting the scope of the invention, so that the invention is intended to cover all modifications and equivalents of the embodiments described herein. In addition, the technical features, the technical schemes and the technical schemes can be freely combined and used.